CN219726453U - Novel cut-off machine - Google Patents
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- CN219726453U CN219726453U CN202320229042.7U CN202320229042U CN219726453U CN 219726453 U CN219726453 U CN 219726453U CN 202320229042 U CN202320229042 U CN 202320229042U CN 219726453 U CN219726453 U CN 219726453U
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Abstract
本实用新型公开了一种新型切断机,进料组件包括滚轮和两组并列的输送带,其中至少一组输送带的外表面开设有限位笔槽,两组输送带配合驱动待切割的细长物料前进,同时,向前输送的细长物料带动滚轮转动,滚轮上安装有编码器;同步移动模组用于驱动切割组件沿细长物料输送方向同步前进;切割组件用于切割细长物料;两组输送带配合不仅带动待带切割的细长物料向前输送,同时,也对待带切割的细长物料进行初步整形,避免由于细长物料自身长度较长造成的变形;同时,通过编码器计算细长物料前进的距离,从而控制同步移动模组带动切割组件同步移动,使得切割时细长物料和切割组件相对静止。
The utility model discloses a new type of cutting machine. The feeding assembly includes rollers and two sets of parallel conveyor belts. At least one set of conveyor belts has a limited pen slot on its outer surface. The two sets of conveyor belts cooperate to drive the slender material to be cut. The material moves forward, and at the same time, the slender material transported forward drives the roller to rotate, and the encoder is installed on the roller; the synchronous movement module is used to drive the cutting assembly to advance synchronously along the conveying direction of the slender material; the cutting assembly is used to cut the slender material; The cooperation of the two sets of conveyor belts not only drives the slender materials to be cut forward, but also performs preliminary shaping of the slender materials to be cut to avoid deformation caused by the long length of the slender materials themselves; at the same time, through the encoder Calculate the distance forward of the slender material, thereby controlling the synchronous movement module to drive the cutting assembly to move synchronously, so that the slender material and the cutting assembly are relatively stationary during cutting.
Description
技术领域Technical field
本实用新型涉及笔加工技术领域,具体为一种新型切断机。The utility model relates to the technical field of pen processing, specifically a new cutting machine.
背景技术Background technique
随着我国文化事业的快速发展和出口的需要,铅笔需求量不断增加。为了绿色环保,市场上已有塑料材质的环保铅笔,其采用流水线的生产方式,在合成模具内初步成型后,将其引入冷却槽内进行冷却定型,从冷却槽内引出,但出来的铅笔呈一根细长结构,需要按合适长度进行切断。With the rapid development of my country's cultural undertakings and the need for export, the demand for pencils continues to increase. In order to be green and environmentally friendly, there are environmentally friendly pencils made of plastics on the market. They adopt the assembly line production method. After preliminary shaping in the synthetic mold, they are introduced into the cooling tank for cooling and shaping, and are led out of the cooling tank. However, the pencils that come out are in the shape of A long and slender structure needs to be cut to the appropriate length.
而现有的铅笔切断机无法满足细长铅笔的定量切割,特别是在铅笔连续进料不停机的前提下进行定量切断。However, the existing pencil cutting machine cannot meet the requirement of quantitative cutting of slender pencils, especially when pencils are continuously fed without stopping the machine.
实用新型内容Utility model content
本实用新型的目的在于提供一种新型切断机,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a new type of cutting machine to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above purpose, the present utility model provides the following technical solutions:
一种新型切断机,包括:A new type of cutting machine, including:
进料组件,所述进料组件包括滚轮和两组并列的输送带,其中至少一组输送带的外表面开设有限位笔槽,两组所述输送带配合驱动待切割的细长物料前进,同时,向前输送的细长物料带动滚轮转动,所述滚轮上安装有编码器;Feeding assembly, the feeding assembly includes rollers and two sets of parallel conveyor belts, in which at least one set of conveyor belts has a limited pen groove on its outer surface, and the two sets of conveyor belts cooperate to drive the elongated material to be cut forward, At the same time, the elongated material transported forward drives the roller to rotate, and the encoder is installed on the roller;
同步移动模组,所述同步移动模组用于驱动切割组件沿细长物料输送方向同步前进;Synchronous movement module, the synchronous movement module is used to drive the cutting assembly to advance synchronously along the elongated material conveying direction;
切割组件,所述切割组件用于切割细长物料。Cutting assembly, the cutting assembly is used for cutting elongated materials.
优选的,还包括机柜,所述进料组件、同步移动模组和切割组件均安装在机柜上。Preferably, it also includes a cabinet, and the feeding assembly, synchronous movement module and cutting assembly are all installed on the cabinet.
优选的,所述进料组件还包括导料斗,所述导料斗对准两组输送带进料端之间。Preferably, the feed assembly further includes a guide hopper, which is aligned between the feed ends of the two sets of conveyor belts.
优选的,所述进料组件还包括整形块,所述整形块用于对输送带中的皮带进行支撑。Preferably, the feeding assembly further includes a shaping block, which is used to support the belt in the conveyor belt.
优选的,所述切割组件包括安装座以及安装在安装座上的夹紧组件和切割机。Preferably, the cutting assembly includes a mounting base, a clamping assembly and a cutting machine installed on the mounting base.
优选的,所述安装座上安装有滑块滑轨组件,所述夹紧组件和切割机通过对应的滑块滑轨组件安装在安装座上,所述切割机通过切割移动组件驱动靠近或远离待切割的细长物料。Preferably, the mounting base is equipped with a slider and slide rail assembly, the clamping assembly and the cutting machine are installed on the mounting base through the corresponding slider and rail assembly, and the cutting machine is driven closer or farther away by the cutting moving assembly. Slender material to be cut.
优选的,还包括有防尘罩,所述防尘罩用于和外部的负压气源连接,所述切割机相对位于防尘罩内部。Preferably, it also includes a dust cover, which is used to connect to an external negative pressure air source, and the cutting machine is relatively located inside the dust cover.
优选的,所述夹紧组件包括伸缩装置、活动件和固定件,所述活动件和固定件位于待切割的细长物料对立两侧,所述伸缩装置驱动活动件在滑块滑轨组件引导下靠近或远离固定件。Preferably, the clamping assembly includes a telescopic device, a movable part and a fixed part. The movable part and the fixed part are located on opposite sides of the elongated material to be cut. The telescopic device drives the movable part to guide the slide rail assembly. move closer to or away from the fixture.
优选的,还包括笔导座和压轮,所述笔导座一侧开设有与待切割的细长物料相适配的凹槽,所述笔导座和压轮配合用于引导细长物料前进。Preferably, it also includes a pen guide and a pressure wheel. One side of the pen guide is provided with a groove that matches the elongated material to be cut. The pen guide and the pressure wheel cooperate to guide the elongated material. go ahead.
优选的,所述活动件和固定件的前后两端均设置有笔导座和压轮。Preferably, the front and rear ends of the movable part and the fixed part are provided with pen guides and pressure wheels.
与现有技术相比,本实用新型的有益效果是:Compared with the existing technology, the beneficial effects of this utility model are:
两组输送带配合不仅带动待带切割的细长物料向前输送,同时,也对待带切割的细长物料进行初步整形,避免由于细长物料自身长度较长造成的变形;同时,通过编码器计算细长物料前进的距离,从而控制同步移动模组带动切割组件同步移动,使得切割时细长物料和切割组件相对静止。The cooperation of the two sets of conveyor belts not only drives the slender materials to be cut forward, but also performs preliminary shaping of the slender materials to be cut to avoid deformation caused by the long length of the slender materials themselves; at the same time, through the encoder Calculate the distance forward of the slender material, thereby controlling the synchronous movement module to drive the cutting assembly to move synchronously, so that the slender material and the cutting assembly are relatively stationary during cutting.
附图说明Description of the drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1为本实用新型结构示意图;Figure 1 is a schematic structural diagram of the utility model;
图2为本实用新型进料组件结构示意图;Figure 2 is a schematic structural diagram of the feeding assembly of the present utility model;
图3为本实用新型进料组件主视图;Figure 3 is a front view of the feeding assembly of the utility model;
图4为本实用新型同步移动模组结构示意图;Figure 4 is a schematic structural diagram of the synchronous mobile module of the present invention;
图5为本实用新型切割模组结构示意图;Figure 5 is a schematic structural diagram of the cutting module of the present invention;
图6为本实用新型切割机和防尘罩配合结构示意图;Figure 6 is a schematic diagram of the matching structure of the utility model cutting machine and the dust cover;
图7为本实用新型安装座上的滑块滑轨组件结构示意图;Figure 7 is a schematic structural diagram of the slider slide rail assembly on the mounting base of the utility model;
图8为本实用新型夹紧组件结构示意图。Figure 8 is a schematic structural diagram of the clamping assembly of the present invention.
1、机柜;2、进料组件;21、输送带;211、限位笔槽;22、整形块;23、滚轮;24、编码器;25、导料斗;3、同步移动模组;4、切割组件;41、安装座;411、滑块滑轨组件;42、切割移动组件;43、夹紧组件;431、笔导座;432、压轮;433、伸缩装置;434、活动件;435、固定件;44、切割机;45、防尘罩。1. Cabinet; 2. Feeding component; 21. Conveyor belt; 211. Limit pen trough; 22. Shaping block; 23. Roller; 24. Encoder; 25. Guide hopper; 3. Synchronous movement module; 4. Cutting component; 41. Mounting seat; 411. Slider slide rail component; 42. Cutting moving component; 43. Clamping component; 431. Pen guide; 432. Pressure wheel; 433. Telescopic device; 434. Movable parts; 435 , Fixings; 44. Cutting machine; 45. Dust cover.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
实施例:Example:
如图1-8所示:As shown in Figure 1-8:
两组输送带21上下并列安装在机柜1上,输送带21的形状呈类似“跑道”结构,并通过各自对应的动力驱动转动;如图3所示,下方的一组输送带21外表面沿其输送轨迹开设有限位笔槽211,限位笔槽211与待切割的细长物料相适配;Two sets of conveyor belts 21 are installed side by side on the cabinet 1. The shape of the conveyor belts 21 is similar to a "racetrack" structure, and they are driven to rotate by their corresponding power. As shown in Figure 3, the outer surface of the lower set of conveyor belts 21 runs along the The conveying track is provided with a limited pen slot 211, which is adapted to the elongated material to be cut;
如图2所示,两组输送带21的皮带相对从两组整形块22之间穿过,通过整形块22对输送带21的皮带进行支撑;两组输送带21的输出端设置有自由旋转的两组滚轮23,其中一组滚轮23安装有编码器24;As shown in Figure 2, the belts of the two sets of conveyor belts 21 pass relatively between the two sets of shaping blocks 22, and the belts of the conveyor belt 21 are supported by the shaping blocks 22; the output ends of the two sets of conveyor belts 21 are provided with freely rotating Two sets of rollers 23, one of which is equipped with an encoder 24;
同步移动模组3可采用直线电机并安装在机柜1上,同步移动模组3带动安装座41沿细长物料输送方向直线移动,安装座41顶部安装有滑块滑轨组件411、切割移动组件42和夹紧组件43,切割机44在对应滑块滑轨组件411引导下沿垂直细长物料输送方向直线移动,切割移动组件42可采用丝杆传动组件,切割移动组件42用于带动切割机44直线移动靠近或远离待切割细长物料;The synchronous movement module 3 can use a linear motor and be installed on the cabinet 1. The synchronous movement module 3 drives the mounting base 41 to move linearly along the elongated material conveying direction. The top of the mounting base 41 is equipped with a slide rail assembly 411 and a cutting movement assembly. 42 and clamping assembly 43. The cutting machine 44 moves linearly along the vertical elongated material conveying direction under the guidance of the corresponding slider slide rail assembly 411. The cutting moving assembly 42 can use a screw drive assembly, and the cutting moving assembly 42 is used to drive the cutting machine. 44 Move in a straight line closer to or away from the slender material to be cut;
固定件435相对安装座41固定设置,活动件434通过对应滑块滑轨组件411在安装座41上直线滑动,活动件434和固定件435相对位于待切割的细长物料左右两侧,伸缩装置433可采用伸缩气缸或电动推杆安装在安装座41上,伸缩装置433输出端与活动件434连接,从而伸缩装置433带动活动件434靠近或远离固定件435,实现夹紧或松开待切割的细长物料。The fixed part 435 is fixedly arranged relative to the mounting base 41. The movable part 434 slides linearly on the mounting base 41 through the corresponding slide rail assembly 411. The movable part 434 and the fixed part 435 are relatively located on the left and right sides of the elongated material to be cut. The telescopic device 433 can be installed on the mounting base 41 using a telescopic cylinder or electric push rod. The output end of the telescopic device 433 is connected to the movable part 434, so that the telescopic device 433 drives the movable part 434 close to or away from the fixed part 435 to achieve clamping or loosening to be cut. of slender materials.
如图1和8所示,活动件434和固定件435的前后两端均设置有笔导座431和压轮434,笔导座431顶壁开设有与待切割的细长物料相适配的凹槽,压轮434位于凹槽上方;As shown in Figures 1 and 8, the front and rear ends of the movable part 434 and the fixed part 435 are provided with a pen guide 431 and a pressure wheel 434. The top wall of the pen guide 431 is provided with a groove that is adapted to the elongated material to be cut. Groove, the pressure wheel 434 is located above the groove;
工作原理:working principle:
待切割的细长物料(铅笔)通过导料斗25的引导插入两组输送带21之间,且待切割的细长物料相对置于限位笔槽211内,限位笔槽211对待切割的细长物料进行引导限位,避免待切割的细长物料从两组输送带21之间脱离;The elongated material (pencil) to be cut is inserted between the two sets of conveyor belts 21 through the guidance of the guide hopper 25, and the elongated material to be cut is relatively placed in the limit pen groove 211, and the limit pen groove 211 is the thin material to be cut. Long materials are guided and limited to prevent the slender materials to be cut from being separated from the two sets of conveyor belts 21;
输送带21转动通过摩擦力带动待切割的细长物料水平前进,输送带21不停机连续带动待切割的细长物料向前输送;同时,待切割的细长物料从滚轮23表面穿过,依靠摩擦力带动滚轮23跟随旋转,编码器24通过计算滚轮23旋转圈数计算出细长物料的位移;The rotation of the conveyor belt 21 drives the elongated material to be cut to advance horizontally through friction. The conveyor belt 21 continuously drives the elongated material to be cut forward without stopping. At the same time, the elongated material to be cut passes through the surface of the roller 23 and relies on The friction force drives the roller 23 to follow the rotation, and the encoder 24 calculates the displacement of the slender material by counting the number of rotations of the roller 23;
之后待切割的细长物料输送至前方的笔导座431顶部的凹槽内,并通过压轮432将待切割的细长物料限制在笔导座431顶部的凹槽,在达到需要切割的长度后,同步移动模组3带动其上的切割机44、夹紧组件43跟随待切割的细长物料同步同向移动,使切割移动组件42、切割机44、夹紧组件43与待切割的细长物料形成相对静止;Then, the elongated material to be cut is transported to the groove on the top of the pen guide 431 in front, and the elongated material to be cut is limited to the groove on the top of the pen guide 431 by the pressure wheel 432. When the length to be cut is reached, Finally, the synchronous moving module 3 drives the cutting machine 44 and the clamping component 43 on it to move in the same direction synchronously with the elongated material to be cut, so that the cutting moving component 42, the cutting machine 44 and the clamping component 43 are in contact with the elongated material to be cut. Long materials form relatively stationary;
之后伸缩装置433带动活动件434靠近固定件435,实现夹紧待切割的细长物料;之后切割移动组件42带动切割机44移动一个来回实现切断待切割的细长物料;Then the telescopic device 433 drives the movable part 434 close to the fixed part 435 to clamp the elongated material to be cut; then the cutting moving component 42 drives the cutting machine 44 to move back and forth to cut the elongated material to be cut;
待切断完成时,夹紧组件43松开细长物料,切割移动组件42带动切割机44复位,之后同步移动模组3快速返回启始位置。When the cutting is completed, the clamping component 43 releases the elongated material, the cutting moving component 42 drives the cutting machine 44 to reset, and then the synchronous moving module 3 quickly returns to the starting position.
因为编码器24可以计算待切割的细长物料前进距离,从而可控制细长物料的切断长度。Because the encoder 24 can calculate the advancing distance of the elongated material to be cut, the cutting length of the elongated material can be controlled.
被切断的细长物料被后续继续前进的待切断细长物料推动前进,实现出料。The cut elongated material is pushed forward by the subsequent elongated material to be cut to realize discharging.
如图5和6所示,切割机44位于防尘罩45内部,防尘罩45可与外部的负压气源连接,从而切割机44切割细长物料产生的粉尘被外部负压吸走。As shown in Figures 5 and 6, the cutting machine 44 is located inside the dust cover 45. The dust cover 45 can be connected to an external negative pressure air source, so that dust generated by the cutting machine 44 when cutting elongated materials is sucked away by the external negative pressure.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, reference to the terms "one embodiment," "example," "specific example," etc., means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in the invention. in at least one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiment does not describe all details in detail, nor does it limit the utility model to the specific implementation described. Obviously, many modifications and variations are possible in light of the contents of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can better understand and utilize the present invention. The invention is limited only by the claims and their full scope and equivalents.
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