CN219709637U - Water saving fixtures that electroplated metal surface treatment production line used - Google Patents
Water saving fixtures that electroplated metal surface treatment production line used Download PDFInfo
- Publication number
- CN219709637U CN219709637U CN202321048274.9U CN202321048274U CN219709637U CN 219709637 U CN219709637 U CN 219709637U CN 202321048274 U CN202321048274 U CN 202321048274U CN 219709637 U CN219709637 U CN 219709637U
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- Prior art keywords
- production line
- water
- washing tank
- fixed
- water washing
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 108
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 238000004381 surface treatment Methods 0.000 title claims abstract description 19
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 17
- 239000002184 metal Substances 0.000 title claims abstract description 17
- 238000005406 washing Methods 0.000 claims abstract description 51
- 238000004065 wastewater treatment Methods 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 abstract description 10
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 150000002500 ions Chemical class 0.000 description 25
- 239000010865 sewage Substances 0.000 description 5
- 229910001385 heavy metal Inorganic materials 0.000 description 4
- 238000009713 electroplating Methods 0.000 description 3
- 239000008213 purified water Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Landscapes
- Treatment Of Water By Ion Exchange (AREA)
Abstract
The utility model relates to the technical field of surface treatment industry and discloses a water saving device for an electroplated metal surface treatment production line, which comprises a production line, wherein a process tank, a low-flow water washing tank and a circulating water washing tank are sequentially arranged on the upper surface of the production line from left to right, a drain valve is communicated below the inner part of the low-flow water washing tank, a water exchange pipe is fixed above the right side of the inner part of the low-flow water washing tank, a wastewater treatment device is arranged on the right side of the production line, water is continuously supplied in the circulating water washing tank, overflowed water from the circulating water washing tank enters the wastewater treatment device for treatment under the collection and transmission of the overflow pipe, reaches the reuse water standard after treatment, and returns to the circulating water washing tank again through a connecting pipe for use, so that the ion concentration in the circulating water washing tank kept at all the moment is at a very low level, the cleaning effect of workpieces is ensured, the problem of large water consumption of the production line is remarkably improved, the energy waste is reduced, and the environment-friendly capability is improved.
Description
Technical Field
The utility model relates to the technical field of surface treatment industry, in particular to a water-saving device for an electroplated metal surface treatment production line.
Background
In the process of surface treatment of electroplated metal, the workpiece to be plated is cleaned before and after electroplating, so that wastewater carrying a large amount of heavy metal ion pollutants can be generated on an electroplating production line. After electroplating treatment on the surface of a metal workpiece, the traditional production line needs to use two washing tanks to clean the workpiece, and in order to ensure the quality of the workpiece, the two washing tanks are used for changing water when the ion concentration reaches a certain value, and the water concentration in the water is fast to rise due to the fact that the washing workload in the production line is large, so that frequent water changing is needed, and energy waste is caused.
Therefore, a water saving device for a metal plating surface treatment production line is proposed to solve the above problems.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the utility model provides a water-saving device for an electroplated metal surface treatment production line, which solves the problems in the background.
(II) technical scheme
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a water saving fixtures that electroplated metal surface treatment production line used, includes the production line, process tank, low flow wash bowl, circulating water wash bowl have been seted up in proper order from left to right to the production line upper surface, the inside below intercommunication of low flow wash bowl has the blowoff valve, the inside right side top of low flow wash bowl is fixed with the trade water pipe, the production line right side is provided with waste water treatment facility, waste water treatment facility top is fixed with the connecting pipe, the connecting pipe left end is located circulating water wash bowl top is fixed with the flow valve, the fixed overflow pipe in inside right side top of circulating water wash bowl, the overflow pipe right-hand member runs through to the production line right side, and with waste water treatment facility intercommunication, the production line left side is fixed with the control cabinet.
Preferably, a motor is fixed on the right side of the upper surface of the production line, the bottom end of an output shaft of the motor penetrates into the overflow pipe, a gear II is fixed in the overflow pipe, a fixing frame is fixed on the upper surface of the inside of the overflow pipe, a rotating shaft is connected in the fixing frame in a rotating mode, a gear I is fixed at the right end of the rotating shaft, a water level plate is fixed at the left end of the rotating shaft, and the gear I is meshed and connected with the gear II.
Preferably, ion concentration measuring devices are fixed on the left side inside the low-flow water washing tank and the left side inside the circulating water washing tank.
Preferably, the bottom end of the blow-down valve is connected with an external blow-down pipe.
Preferably, the control console is electrically connected with the motor, the ion concentration measurer, the blow-down valve and the flow valve respectively.
Preferably, the water exchanging pipe is communicated with an external water supply pipe.
(III) beneficial effects
The utility model provides a water-saving device for an electroplated metal surface treatment production line, which has the following beneficial effects:
in the use process of the utility model, after the ion concentration measurer in the low-flow water washing tank detects that the ion concentration in the water source reaches a certain value, the control console can control the blow-down valve to open so as to discharge sewage and exchange the sewage into purified water through the water exchange pipe; the circulating water washing tank is controlled by the flow valve to supply water to the tank continuously through the lower connecting pipe, water overflowed from the circulating water washing tank enters the wastewater treatment equipment for internal treatment under the collection and transmission of the overflow pipe, and after treatment, the water reaches the reuse water standard, and returns to the circulating water washing tank for use through the connecting pipe again, so that the ion concentration in the circulating water washing tank is kept at a very low level at all times, the cleaning effect of workpieces is ensured, the problem of large water consumption of a production line is remarkably improved, the energy waste is reduced, and the environment-friendly capability is improved; when the ion concentration in the circulating water washing tank is higher, the control console controls the motor to rotate, and the water level plate rotates under the transmission of the first gear and the second gear, so that the water level line of the circulating water washing tank 4 is lowered, high-ion concentration water flows out faster, and the ion concentration in the circulating water washing tank is lowered rapidly after water is supplied.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic top view of a production line according to the present utility model;
FIG. 3 is a schematic diagram showing an internal structure of an overflow pipe according to the present utility model;
fig. 4 is a schematic side view of an overflow pipe according to the present utility model.
In the figure: 1. a production line; 2. a process tank; 3. a low flow water wash tank; 4. a circulating water washing tank; 5. an ion concentration measuring device; 6. a blow-down valve; 7. a water exchange tube; 8. a wastewater treatment facility; 9. a connecting pipe; 10. a flow valve; 11. an overflow pipe; 12. a console; 13. a motor; 14. a fixing frame; 15. a rotating shaft; 16. a first gear; 17. a second gear; 18. and a water level plate.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1-4, the present utility model provides a technical solution: the utility model provides a water saving fixtures that electroplated metal surface treatment production line used, including production line 1, process tank 2 has been seted up in proper order from left to right to production line 1 upper surface, low flow washing tank 3, circulating water washing tank 4, the inside below intercommunication of low flow washing tank 3 has blow off valve 6, the inside right side top of low flow washing tank 3 is fixed with water exchange tube 7, production line 1 right side is provided with waste water treatment facility 8, waste water treatment facility 8 top is fixed with connecting pipe 9, connecting pipe 9 left end is located circulating water washing tank 4 top and is fixed with flow valve 10, circulating water washing tank 4 inside right side top is fixed overflow pipe 11, overflow pipe 11 right-hand member runs through to production line 1 right side, and communicate with waste water treatment facility 8, production line 1 left side is fixed with control cabinet 12.
Further, a motor 13 is fixed on the right side of the upper surface of the production line 1, the bottom end of an output shaft of the motor 13 penetrates into the overflow pipe 11, a gear II 17 is fixed, a fixing frame 14 is fixed on the upper surface of the inside of the overflow pipe 11, a rotating shaft 15 is connected in a rotating mode in the fixing frame 14, a gear I16 is fixed at the right end of the rotating shaft 15, a water level plate 18 is fixed at the left end of the rotating shaft 15, the gear I16 is meshed with the gear II 17, the water level plate 18 is rotated through the motor 13, and the water level height in the circulating water washing tank 4 is controlled.
Further, the ion concentration measuring device 5 is fixed on the left side inside the low-flow water washing tank 3 and the left side inside the circulating water washing tank 4, and the concentration of heavy metal ions inside the low-flow water washing tank 3 and the circulating water washing tank 4 is monitored practically through the ion concentration measuring device 5.
Further, the bottom end of the blow-down valve 6 is connected with an external blow-down pipe, and after the blow-down valve 6 is opened, the heavy metal ion sewage in the low-flow water washing tank 3 is collected through the blow-down pipe to wait for unified treatment.
Further, the console 12 is electrically connected with the motor 13, the ion concentration measurer 5, the blow-down valve 6 and the flow valve 10 respectively, and a person can open and close the blow-down valve 6 and control the flow of the flow valve 10 by controlling and operating the console 12.
Further, the water exchanging pipe 7 is communicated with an external water supply pipe, and the external water supply pipe supplies purified water free from heavy metal ions into the low flow rate washing tank 3 through the water exchanging pipe 7.
To sum up, the workflow of the utility model: the low-flow water washing tank 3 is a first-stage water washing step after the surface treatment of a workpiece, and after the internal ion concentration measurer 5 detects that the ion concentration in the water source reaches a certain value, the control console 12 controls the blow-down valve 6 to open to discharge sewage and exchange the sewage into purified water through the water exchange pipe 7; the circulating water washing tank 4 is a second-stage water washing step, water overflowed from the circulating water washing tank 4 is collected and transmitted by the overflow pipe 11 and enters the wastewater treatment equipment 8 for treatment, and after treatment, the water reaches the reuse water standard and returns to the circulating water washing tank 4 again through the connecting pipe 9 for use, so that the ion concentration in the circulating water washing tank 4 kept at all times is at a very low level, the cleaning effect of workpieces is ensured, and the problem of large water consumption of a production line is remarkably solved; when the ion concentration measurer 5 detects that the ion concentration in the circulating water washing tank 4 is high, the control console 12 controls the flow valve 10 to increase the flow, so that the water exchange capacity is improved, and the ion concentration in the circulating water washing tank 4 is reduced; when the ion concentration in the circulating water washing tank 4 is higher, the control console 12 controls the motor 13 to rotate, and the water level plate 18 rotates under the transmission of the first gear 16 and the second gear 17, so that the water level line of the circulating water washing tank 4 is lowered, high ion concentration water flows out faster, and the ion concentration in the circulating water washing tank 4 is lowered rapidly after water is supplied.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a water saving fixtures that electroplated metal surface treatment production line used, includes production line (1), its characterized in that: the utility model provides a waste water treatment device, including production line (1), waste water treatment device (8), connecting pipe (9) top is fixed with, connecting pipe (9) left end is located circulation washing tank (4) top is fixed with flow valve (10), circulation washing tank (4) inside right side top is fixed with overflow pipe (11), overflow pipe (11) right-hand member run through to production line (1) right side, and with waste water treatment device (8) intercommunication, production line (1) left side is fixed with control cabinet (12).
2. A water saving device for a plated metal surface treatment line according to claim 1, wherein: the utility model discloses a production line, including production line (1), motor (13), overflow pipe (11) are fixed with motor (13) on the upper surface right side, motor (13) output shaft bottom runs through to inside overflow pipe (11), and be fixed with gear two (17), inside upper surface fixation of overflow pipe (11) has mount (14), inside rotation of mount (14) is connected with pivot (15), pivot (15) right-hand member is fixed with gear one (16), pivot (15) left end is fixed with water level plate (18), gear one (16) with gear two (17) meshing are connected.
3. A water saving device for a plated metal surface treatment line according to claim 1, wherein: the ion concentration measurer (5) is fixed on the left side inside the low-flow water washing tank (3) and the left side inside the circulating water washing tank (4).
4. A water saving device for a plated metal surface treatment line according to claim 1, wherein: the bottom end of the blow-down valve (6) is connected with an external blow-down pipe.
5. A water saving device for a plated metal surface treatment line according to claim 3, wherein: the control console (12) is electrically connected with the motor (13), the ion concentration measurer (5), the blow-down valve (6) and the flow valve (10) respectively.
6. A water saving device for a plated metal surface treatment line according to claim 1, wherein: the water changing pipe (7) is communicated with an external water supply pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321048274.9U CN219709637U (en) | 2023-05-05 | 2023-05-05 | Water saving fixtures that electroplated metal surface treatment production line used |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321048274.9U CN219709637U (en) | 2023-05-05 | 2023-05-05 | Water saving fixtures that electroplated metal surface treatment production line used |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219709637U true CN219709637U (en) | 2023-09-19 |
Family
ID=87979063
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321048274.9U Active CN219709637U (en) | 2023-05-05 | 2023-05-05 | Water saving fixtures that electroplated metal surface treatment production line used |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219709637U (en) |
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2023
- 2023-05-05 CN CN202321048274.9U patent/CN219709637U/en active Active
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