CN219708293U - 90-degree turnover machine for storage battery polar plate curing frame - Google Patents
90-degree turnover machine for storage battery polar plate curing frame Download PDFInfo
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- CN219708293U CN219708293U CN202320569575.XU CN202320569575U CN219708293U CN 219708293 U CN219708293 U CN 219708293U CN 202320569575 U CN202320569575 U CN 202320569575U CN 219708293 U CN219708293 U CN 219708293U
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- 230000007306 turnover Effects 0.000 title claims abstract description 56
- 238000003860 storage Methods 0.000 title claims abstract description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000007711 solidification Methods 0.000 description 6
- 230000008023 solidification Effects 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The utility model relates to a 90-degree turnover machine for a storage battery polar plate curing frame, which comprises a fixed frame and a turnover frame, wherein a turnover cylinder on the fixed frame can realize the 90-degree flexible turnover of the curing frame in the horizontal and vertical directions, a horizontal positioning cylinder and a vertical positioning cylinder can realize the positioning and placement of the curing frame, and a PLC (programmable logic controller) assembly on the right side of the fixed frame is responsible for issuing turnover instructions so as to conveniently control the turnover of the curing frame. The movable hook plate on the roll-over stand can adapt to curing frames with different sizes on one hand, so that one frame is multipurpose; on the other hand, the position of the curing frame can be limited, and the unnecessary relative position deviation of the curing frame can be prevented. The utility model solves the problems of low collection efficiency of the manual polar plate, high working cost, complex mechanical structure adopted by partial mechanical polar plate collection mode, less safety and reliability in the working process, inconvenient use and the like, and has the advantages of high working efficiency, simple structure, flexible operation, safety and stability and the like.
Description
Technical Field
The utility model relates to the technical field of battery manufacturing, in particular to a 90-degree turnover machine for a storage battery polar plate curing frame.
Background
The existing collection method of the lead-acid storage battery polar plate coated post-production polar plate is generally that the polar plate is naturally stacked to a certain number, then is manually carried on a polar plate curing frame for placement, is manually inserted with round steel (a hanging rod for hanging the polar plate with the connecting piece on the curing frame), is placed on the curing frame, then the polar plate is scattered, or is stacked on a curing plate or the curing plate through horizontal mechanical walking, the polar plate is filled with a plate, then the whole plate is transferred to the curing frame, and is still manually inserted with the round steel, then is placed on the curing frame, and finally the polar plate is scattered. The production speed of one coating production line is about 130 sheets/min, 30-40 sheets/stack is carried out after stacking, the weight of each large sheet is about 450-500 g, the weight of each stack is about 15-20 kg, when the polar plates are collected and manually collected, 3 persons of the sheet collecting personnel are allocated in the one coating production line, the lifting and placing times are high due to heavy lifting and placing weight, the continuous production cannot be stopped, the labor intensity is high, the loss of post personnel is large, and the normal production of the continuous coating production line is directly influenced; when the polar plate is collected and adopts a part of mechanical collection mode, because the operation structure of the part of the adopted mechanical operation is complex, unnecessary safety accidents can occur if the operation is improper, meanwhile, the part of mechanical polar plate collection mode still needs to be manually participated, the steps are also complicated, the mechanical operation is difficult to realize simply and conveniently, and in order to ensure that the complex mechanical operation can be stably operated for a long time, a great amount of mechanical maintenance cost is required to be input by manufacturers. The manual polar plate collecting mode has the problems of low carrying efficiency, high labor cost and the like, and part of mechanical polar plate collecting modes also have the problems of complex structure of working machinery, complicated and inconvenient working process, high maintenance cost and the like.
Disclosure of Invention
The utility model aims to solve the problems of low efficiency, high working cost, complex mechanical structure of the collecting polar plate, less safety and reliability in the working process, inconvenient use and the like of the existing polar plate collecting mode.
The technical problems are solved by the following technical scheme: the 90-degree turnover machine for the storage battery polar plate curing frame comprises a fixed frame and a turnover frame, wherein turnover frame hanging plates at two ends of the turnover frame are connected with bearings on the fixed frame, and a limiting mechanism of the turnover frame is arranged on the fixed frame. The empty curing frame is placed on the overturning frame, the empty curing frame can be overturned from a horizontal state to a vertical state in the fixed frame, when the stacked polar plates are placed on the empty curing frame in a drawer type, the overturning frame overturns the curing frame from the vertical state to the horizontal state, round steel is manually inserted into the empty curing frame, the empty curing frame is placed on the curing frame to break up the polar plates, and finally the curing frame fully stacked with the polar plates is transported to the next working procedure by manpower or a machine. Through simple twice upset, avoid workman's high intensity labour, shortened polar plate collection time, solved current polar plate collection mode inefficiency, problem that working cost is high.
Preferably, a turnover cylinder mounting frame plate is arranged on the bottom straight bar of the fixed frame, a turnover cylinder is hinged to the turnover cylinder mounting frame plate, and the upper end of a cylinder shaft is hinged to the turnover frame. When the proximity switch detects an empty curing frame signal, a PLC (programmable logic controller) assembly arranged on a right vertical bar of the fixed support gives an instruction, the movable hook plate is locked by the movable hook plate cylinder, and meanwhile, the curing frame is tightly pressed by the pressing cylinder, and the overturning cylinder acts to overturn the overturning frame.
Preferably, the upper end shaft of the overturning cylinder can perform retracting movement along the axial direction of the overturning cylinder. When the roll-over stand is in a horizontal state, the upper end shaft of the roll-over cylinder is stretched to the longest; when the turnover frame is in a vertical state after one-time turnover, the upper end shaft of the turnover cylinder is contracted to the shortest, and at the moment, the upper end shaft of the turnover cylinder is contracted in the turnover cylinder and is kept in a horizontal state. The upper section and the lower section of the overturning cylinder are respectively hinged with the overturning frame and the overturning cylinder mounting frame plate, and in the overturning process of the overturning frame vertical and horizontal, the upper end shaft of the overturning cylinder can be freely retracted and pulled, so that the overturning frame is suitable for the overturning frames at different positions.
Preferably, a positioning cylinder mounting plate is arranged on the vertical bar at the left side of the fixed frame, and a horizontal positioning cylinder and a vertical positioning cylinder are arranged on the positioning cylinder mounting plate. When the overturning cylinder finishes the vertical overturning action of the overturning frame, the vertical positioning cylinder is locked to fix the overturning frame so as to keep the overturning frame in a vertical state, so that the polar plate is put into the empty curing frame. When the overturning cylinder completes the horizontal overturning action of the overturning frame, the curing frame fully filled with the polar plates returns to the horizontal position again, and the horizontal positioning cylinder locks and fixes the overturning frame to keep the horizontal state so as to take out the curing frame filled with the polar plates and convey the curing frame to the next working procedure.
Preferably, the output shafts of the horizontal positioning cylinder and the vertical positioning cylinder correspond to the turning angle limiting holes on the turning frame, and the horizontal or vertical positioning of the turning frame is realized through locking and releasing of the horizontal positioning cylinder or the vertical positioning cylinder.
Preferably, one end of the roll-over stand is provided with a movable hook plate, the other end of the roll-over stand is provided with a fixed hook plate, and the two sides of the center of the roll-over stand are provided with guide plates. The guide plate on the roll-over stand can enable the curing frame placed in the roll-over stand to be in a position suitable for being turned over rapidly, meanwhile, one side of one guide plate is provided with a proximity switch capable of detecting the curing frame, when the empty curing frame approaches, the roll-over stand reacts rapidly, the movable hook plate is locked, the curing frame is tightly pressed by the air cylinder, the total time of the whole turning process is shortened, the turning efficiency is improved, and the polar plate collection is accelerated.
Preferably, the movable hook plate on the curing frame is L-shaped, and the movable hook plate is connected with the movable hook plate cylinder. The PLC controller component realizes the tightening and releasing of the movable hook plate by controlling the movable hook plate cylinder, and the movable hook plate can be retracted and pulled along the roll-over stand, so that the roll-over stand can adapt to curing frames with different sizes, one frame is multipurpose, and the cost is reduced.
Preferably, the left side and the right side of the roll-over stand are provided with curing frame sliding plates, the curing frame sliding plates are made of plastic materials, and the front end of the roll-over stand is provided with a bumper. The setting of solidification frame slide has reduced the contact surface resistance between roll-over stand and the solidification frame, guarantees to put into the empty solidification frame of roll-over stand in polar plate collection process and can stabilize in suitable position fast, shortens the whole action time of upset machine, improves polar plate collection efficiency. The anti-collision bar that the roll-over stand front end set up can avoid the solidification frame to produce vibrations by a wide margin because of the collision, makes the solidification frame that is in extreme position in the upset process obtain effective protection, and the roll-over stand can last steadily overturn, has solved the mechanical safety problem in the course of the work of collecting polar plate, has improved the reliability of course of working.
Preferably, the fixed frame is made of square steel, and the roll-over stand is made of square steel with square frames. The square steel has high wear resistance, so that the turnover machine is not easy to wear after being contacted with the curing frame for a long time, and the service life of the turnover machine is prolonged.
The beneficial effects of the utility model are as follows: through the continuous twice upset of 90 upset machines of battery polar plate solidification frame vertical and horizontal, avoid workman's high strength labour, reduce working cost, realized the quick collection of polar plate, improved polar plate collection efficiency.
Drawings
Fig. 1 is a front view of a battery plate curing frame 90 ° tilter.
Fig. 2 is a left side view of a battery plate curing frame 90 ° tilter.
Fig. 3 is a right side view of a battery plate curing frame 90 ° tilter.
In the figure: 1. a roll-over stand, 3, bearing, 4, roll-over cylinder, 5, roll-over stand hitch, 6, PLC controller assembly, 7, roll-over cylinder mounting plate, 8, cure-stand slide 9, bumper 10, locating cylinder mounting plate, 11, vertical locating cylinder, 12, horizontal locating cylinder, 13, cure-stand compression cylinder, 14, vertical stop screw, 15, horizontal stop screw, 16, ground screw, 17, fixed hitch plate, 18, roll-over cylinder upper shaft, 19, guide plate, 20, movable hitch plate, 21, roll-over angle stop hole, 22, frame swash plate, 23, bottom bar, 24, bottom bar, 25, left bar, 26, frame L-shaped bar, 27, movable hitch plate cylinder, 28 right side vertical bar, 29
Detailed Description
Specific embodiments of the utility model will be described in detail below, it being noted that the embodiments described herein are for illustration only and are not intended to limit the utility model. In the following description, numerous specific details are provided for specific embodiments of the utility model. It will be apparent, however, to one skilled in the art that these specific details need not be employed to practice the present utility model.
Embodiment one: the left vertical bar 25, the right vertical bar 28, the bottom straight bar 23 and the bottom cross bar 24 form the main body of the fixed frame 1, the main body has a bottom structure of two bottom straight bars 23 and two bottom cross bars 24, one end of the turning cylinder 4 is hinged with the turning cylinder mounting frame plate 7, the other end turning cylinder upper end shaft 18 of the turning cylinder 4 is hinged with the turning frame 2, the turning cylinder mounting frame plate 7 is arranged on one bottom straight bar 23, and a certain distance is kept between the two turning cylinders 4. The left side support of the fixed frame 1 is composed of a left side vertical bar 25, a frame L-shaped bar 26 and a frame sloping plate 22, a positioning cylinder mounting plate 10 is arranged on the left side vertical bar 25, the output shafts of the horizontal overturning cylinder 12 and the vertical overturning cylinder 11 correspond to overturning angle limiting holes 21 on the overturning frame 2, and the horizontal positioning and vertical positioning of the overturning frame 2 are realized by matching with horizontal limiting screws 15 and vertical limiting screws 14 on the positioning cylinder mounting plate 10. The right side bracket comprises a right side vertical bar 28 and a rack inclined bar 29, the right side vertical bar 28 is connected with the PLC controller component 6, after receiving the induction signal of the empty curing frame, the movable hook plate 20 is locked by controlling the movable hook plate cylinder 27 on the roll-over stand 2, and when the roll-over stand 2 completes one complete vertical and horizontal roll-over, the movable hook plate 20 is controlled to be released. The four bottoms of the fixed support are provided with foot screws 16, and the overall height of the fixed frame 1 can be changed by reasonable adjustment.
Embodiment two: the roll-over stand 2 is of a square steel structure with square frames, is connected with the bearing 3 through a roll-over stand hanging plate 5, a curing frame compression cylinder 13 is arranged on the roll-over stand hanging plate 5, curing frame sliding plates 8 are arranged on the left side and the right side of the roll-over stand 2, a bumper 9 is arranged in front of the roll-over stand, locking hook plates are arranged in front of the roll-over stand, curing frame placing guide plates 19 are arranged on the two sides of the roll-over stand, a proximity switch is arranged on one side of one guide plate 19, and signal detection is carried out on an empty curing frame. One end of the turnover frame 2 is provided with a fixed hook plate 17, and one end of the curing frame is locked in the turnover process; the movable hook plate 20 is designed into an L shape, and can be retracted and pulled according to the specific size of the curing frame; a group of parallel guide plates 19 are arranged on two sides of the middle of the roll-over stand 2, and fixed on the roll-over stand 2 at a certain interval.
Claims (9)
1. The 90-degree turnover machine for the storage battery polar plate curing frame comprises a fixed frame (1) and a turnover frame (2), and is characterized in that turnover frame hanging plates (5) at two ends of the turnover frame (2) are connected with bearings (3) on the fixed frame (1), and a limiting mechanism of the turnover frame (2) is arranged on the fixed frame (1).
2. The 90-degree turnover machine for the battery plate curing frame according to claim 1 is characterized in that a turnover cylinder mounting frame plate (7) is arranged on a bottom straight bar (23) of the fixed frame (1), a turnover cylinder (4) is hinged on the turnover cylinder mounting frame plate (7), and an upper end shaft (18) of the turnover cylinder is hinged with the turnover frame (2).
3. The 90-degree turnover machine for the battery plate curing frame according to claim 2, wherein the upper end shaft (18) of the turnover cylinder can perform retracting movement along the axial direction of the turnover cylinder (4).
4. The 90-degree turnover machine for the battery plate curing frame according to claim 1 is characterized in that a positioning cylinder mounting plate (10) is arranged on a left vertical bar (25) of the fixed frame (1), and a horizontal positioning cylinder (12) and a vertical positioning cylinder (11) are arranged on the positioning cylinder mounting plate (10).
5. The 90-degree turnover machine for the battery plate curing frame according to claim 4, wherein the output shafts of the horizontal positioning cylinder (12) and the vertical positioning cylinder (11) correspond to turnover angle limiting holes (21) on the turnover frame (2).
6. The 90-degree turnover machine for the battery plate curing frame according to claim 1, wherein one end of the turnover frame (2) is provided with a movable hook plate (20), the other end of the turnover frame (2) is provided with a fixed hook plate (17), and the two sides of the middle of the turnover frame (2) are provided with guide plates (19).
7. The 90-degree turnover machine for the battery plate curing frame according to claim 6, wherein the movable hook plate (20) of the turnover frame (2) is L-shaped, and the movable hook plate (20) is connected with a movable hook plate cylinder (27).
8. The 90-degree turnover machine for the battery plate curing rack according to claim 1, wherein curing rack sliding plates (8) are arranged on the left side and the right side of the turnover rack (2), the curing rack sliding plates (8) are made of plastic materials, and an anti-collision bar (9) is arranged at the front end of the turnover rack (2).
9. The 90-degree turnover machine for the battery plate curing frame according to claim 1, wherein the fixed frame (1) is made of square steel, and the turnover frame (2) is made of square steel with square frames.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320569575.XU CN219708293U (en) | 2023-03-22 | 2023-03-22 | 90-degree turnover machine for storage battery polar plate curing frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320569575.XU CN219708293U (en) | 2023-03-22 | 2023-03-22 | 90-degree turnover machine for storage battery polar plate curing frame |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219708293U true CN219708293U (en) | 2023-09-19 |
Family
ID=88000225
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320569575.XU Active CN219708293U (en) | 2023-03-22 | 2023-03-22 | 90-degree turnover machine for storage battery polar plate curing frame |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219708293U (en) |
-
2023
- 2023-03-22 CN CN202320569575.XU patent/CN219708293U/en active Active
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