CN219705673U - Quick cutting device for carbon block - Google Patents

Abstract

The utility model discloses a rapid cutting device for carbon blocks, which comprises a band saw machine slidingly installed on a ground rail, wherein a horizontally arranged bearing bedplate is installed on a cutting station of the band saw machine, a cutting groove for avoiding saw blades on the band saw machine is arranged on the bearing bedplate, and a pushing mechanism for moving the carbon blocks and a pressing mechanism for pressing the carbon blocks are respectively arranged on the bearing bedplate; the pressing mechanism is connected with the bearing bedplate in a sliding way; the pressing mechanism is provided with at least one slidable pressing end for pressing the carbon block; the pushing end of the pushing mechanism is arranged towards the saw blade, and the pushing end is not interfered with the compacting end. The rapid cutting device consists of a movable band saw, a bearing platen for placing carbon blocks, a pushing mechanism which is positioned on the bearing platen and used for moving the carbon blocks and a pressing mechanism which is used for pressing the carbon blocks, so that the cutting precision and the homogenization control of the cutting speed are greatly ensured, and the processing quality of products and the safety of equipment are ensured.

Description

Quick cutting device for carbon block

Technical Field

The utility model relates to the technical field of carbon cutting equipment, in particular to a rapid cutting device for carbon blocks.

Background

Carbon and graphite materials are non-metallic solid materials based on carbon elements, wherein the carbon material consists essentially of non-graphitic carbon, and the graphite material consists essentially of graphitic carbon. The carbon products can be classified into graphite electrodes, carbon blocks, graphite anodes, carbon electrodes, pastes, electric carbons, carbon fibers, special graphite, graphite heat exchangers and the like according to the product application. In the process of manufacturing the carbon product, a large volume of carbon block is often required to be cut to obtain a carbon material with a proper size and meeting the requirement of subsequent processing.

In the actual cutting operation of the carbon product, a worker usually uses a band saw to cut the carbon block, and the worker needs to manually push the carbon block on the band saw to control the feeding amount during cutting so as to control the cutting thickness of the carbon block during the first knife; the second knife or the subsequent third knife, fourth knife, etc. only need to be performed according to the size of the product to be obtained. In the first knife processing, because the carbon block is large in size and heavy in weight and difficult to move, the cutting step is the most tirest and difficult to control for workers, time and labor are wasted, cutting errors are easy to occur, even the feeding speed is high, and the saw blade of the band saw machine is damaged. There is a need for a fast cutting device that is compatible with band saw machines and that can automatically and stably push and automatically cut carbon blocks.

Disclosure of Invention

The utility model aims to provide a rapid cutting device for carbon blocks, which aims to solve the problems that a band saw machine lacks a pushing mechanism which is matched with the band saw machine and can realize automatic and stable pushing, so that the working efficiency is low and equipment or a carbon product is easy to damage.

In order to solve the technical problems, the utility model adopts the following technical scheme:

the rapid cutting device for the carbon block comprises a band saw machine which is slidably arranged on a ground rail, wherein a horizontally arranged bearing bedplate is arranged on a cutting station of the band saw machine, a cutting groove for avoiding a saw blade on the band saw machine is arranged on the bearing bedplate, and a pushing mechanism for moving the carbon block and a pressing mechanism for pressing the carbon block are respectively arranged on the bearing bedplate; wherein,,

the pressing mechanism is in sliding connection with the bearing bedplate; the pressing mechanism is provided with at least one slidable pressing end for pressing the carbon block;

the pushing end of the pushing mechanism is arranged towards the saw blade, and the pushing end is not interfered with the compressing end.

The further technical scheme is as follows: the material pressing mechanism comprises a Z-shaped plate, a sliding block, an air cylinder and a spring, wherein the Z-shaped plate is slidably installed on a slideway of the bearing platen, at least one sliding block is slidably installed on a sliding groove at the top of the Z-shaped plate, the spring is installed on the sliding groove and abuts against the sliding block, the air cylinder is vertically installed on the sliding block downwards, and a pressing block is arranged at the output end of the air cylinder.

The further technical scheme is as follows: the pushing mechanism comprises a shell, an electric push rod and a pushing plate, wherein the shell is arranged on the side face of the bearing platen, at least one electric push rod is arranged in the shell, the electric push rod and the bearing platen are arranged in parallel, and the pushing plate is arranged on the output end of the electric push rod.

The further technical scheme is as follows: the lower end of the push plate is provided with a folded edge matched with the bearing bedplate.

The further technical scheme is as follows: the upper surface of bearing platen is provided with a plurality of rolling elements.

The further technical scheme is as follows: the rolling bodies are rolling rollers or balls rotatably arranged on the bearing bedplate.

Compared with the prior art, the utility model has at least one of the following beneficial effects:

the utility model provides a rapid cutting device for carbon blocks, which consists of a movable band saw, a bearing bedplate for placing the carbon blocks, a pushing mechanism which is arranged on the bearing bedplate and is used for moving the carbon blocks and a pressing mechanism which is used for pressing the carbon blocks, so that the situation that the conventional band saw is used for cutting the carbon blocks, the carbon blocks are required to be manually pushed to control the cutting thickness and the feeding speed of the carbon blocks relative to saw blades is avoided, the cutting precision and the homogenization control of the cutting speed are greatly ensured, and the processing quality of products and the safety of equipment are ensured.

Drawings

FIG. 1 is a schematic view showing the structure of a rapid cutting device for carbon blocks according to the present utility model.

Fig. 2 is a schematic structural diagram of the pushing mechanism of the present utility model.

Reference numerals: 1. band sawing machine; 2. a bearing bedplate; 3. cutting a groove; 4. a pushing mechanism; 5. a material pressing mechanism; 6. a Z-shaped plate; 7. a slide block; 8. a cylinder; 9. a spring; 10. a housing; 11. an electric push rod; 12. a push plate.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model.

In addition, the embodiments of the present utility model and the features of the embodiments may be combined with each other without collision.

It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.

In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships conventionally put in use of the inventive product, or are directions or positional relationships conventionally understood by those skilled in the art, are merely for convenience of describing the present utility model and for simplifying the description, and are not to indicate or imply that the apparatus or element to be referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.

In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Embodiment one:

the embodiment is shown in fig. 1 and 2, and the quick cutting device for the carbon block comprises a band saw machine 1 which is slidably arranged on a ground rail, wherein a horizontally arranged bearing platen 2 is arranged on a cutting station of the band saw machine 1, a cutting groove 3 for avoiding a saw blade on the band saw machine 1 is arranged on the bearing platen 2, and a pushing mechanism 4 for moving the carbon block and a pressing mechanism 5 for pressing the carbon block are respectively arranged on the bearing platen 2; the pressing mechanism 5 is connected with the bearing bedplate 2 in a sliding way; and the pressing mechanism 5 is provided with at least one slidable pressing end for pressing the carbon block; the pushing end of the pushing mechanism 4 is arranged towards the saw blade, and the pushing end is not interfered with the compacting end. The pressing mechanism 5 comprises a Z-shaped plate 6, a sliding block 7, an air cylinder 8 and a spring 9,Z, wherein the air cylinder 8 and the spring 9,Z are slidably arranged on a slideway of the bearing platen 2, at least one sliding block 7 is slidably arranged on a sliding groove at the top of the Z-shaped plate 6, the spring 9 is arranged on the sliding groove and abuts against the sliding block 7, the air cylinder 8 is vertically downwards arranged on the sliding block 7, and a pressing block is arranged at the output end of the air cylinder 8. The pushing mechanism 4 comprises a shell 10, an electric push rod 11 and a push plate 12, wherein the shell 10 is arranged on the side face of the bearing platen 2, at least one electric push rod 11 is arranged in the shell 10, the electric push rod 11 and the bearing platen 2 are arranged in parallel, and the push plate 12 is arranged on the output end of the electric push rod 11.

The working process of the utility model is as follows: when the band saw 1 cuts the carbon block, firstly, the target carbon block is placed on the bearing platen 2 and between the band saw 1 and the pushing mechanism 4 and below the pressing block of the pressing mechanism 5, then the telescopic end of the air cylinder 8 descends to tightly press the pressing block on the upper surface of the carbon block, then the electric push rod 11 is started to drive the push plate 12 to move, the push plate 12 pushes the target carbon block to push the saw blade of the band saw 1, the pressing block moves along with the carbon block during the pushing, after the carbon block exceeds the saw blade by a certain distance (the thickness of a part to be cut), the electric push rod 11 stops working, finally, the band saw 1 starts to cut the carbon block 3 when walking on a ground rail.

Preferably, the lower end of the push plate 12 is provided with a fold adapted to the load-bearing platen 2.

The folded edge of the push plate 12 can stably slide on the bearing bedplate 2.

Preferably, the upper surface of the load-bearing platen 2 is provided with a plurality of rolling bodies. The rolling bodies are rollers or balls rotatably mounted on the load-bearing platen 2.

The rolling bodies are arranged on the upper surface of the bearing platen 2 so as to form rolling friction when the carbon block moves on the bearing platen 2.

Although the present utility model has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present utility model.

Claims (6)

1. The utility model provides a quick cutting device for carbon block, includes band saw (1) of slidable mounting on the ground rail, install bearing platen (2) that the level set up on the cutting station of band saw (1), its characterized in that: a cutting groove (3) for avoiding a saw blade on the band sawing machine (1) is formed in the bearing platen (2), and a pushing mechanism (4) for moving the carbon block and a pressing mechanism (5) for pressing the carbon block are respectively arranged on the bearing platen (2); wherein,,

the pressing mechanism (5) is in sliding connection with the bearing bedplate (2); and the pressing mechanism (5) is provided with at least one slidable pressing end for pressing the carbon block;

the pushing end of the pushing mechanism (4) is arranged towards the saw blade, and the pushing end is not interfered with the compressing end.

2. The rapid cutting device for carbon blocks according to claim 1, wherein: the material pressing mechanism (5) comprises a Z-shaped plate (6), a sliding block (7), an air cylinder (8) and a spring (9), wherein the Z-shaped plate (6) is slidably installed on a slide way of the bearing bedplate (2), at least one sliding block (7) is slidably installed on a sliding groove at the top of the Z-shaped plate (6), the spring (9) is installed on the sliding groove and abuts against the sliding block (7), the air cylinder (8) is vertically downwards installed on the sliding block (7), and a pressing block is arranged at the output end of the air cylinder (8).

3. The rapid cutting device for carbon blocks according to claim 1, wherein: the pushing mechanism (4) comprises a shell (10), an electric push rod (11) and a pushing plate (12), wherein the shell (10) is installed on the side face of the bearing platen (2), at least one electric push rod (11) is installed in the shell (10), the electric push rod (11) and the bearing platen (2) are arranged in parallel, and the pushing plate (12) is installed on the output end of the electric push rod (11).

4. A rapid cutting device for carbon blocks according to claim 3, wherein: the lower end of the push plate (12) is provided with a folded edge matched with the bearing bedplate (2).

5. The rapid cutting device for carbon blocks according to claim 1, wherein: the upper surface of the bearing bedplate (2) is provided with a plurality of rolling bodies.

6. The rapid cutting device for carbon block according to claim 5, wherein: the rolling bodies are rolling rollers or balls rotatably arranged on the bearing bedplate (2).