CN219689786U - Quenching liquid spray set - Google Patents
Quenching liquid spray set Download PDFInfo
- Publication number
- CN219689786U CN219689786U CN202321383156.3U CN202321383156U CN219689786U CN 219689786 U CN219689786 U CN 219689786U CN 202321383156 U CN202321383156 U CN 202321383156U CN 219689786 U CN219689786 U CN 219689786U
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- CN
- China
- Prior art keywords
- tank
- spray
- liquid
- pipe
- motor
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- 239000007788 liquid Substances 0.000 title claims abstract description 53
- 239000007921 spray Substances 0.000 title claims abstract description 38
- 238000010791 quenching Methods 0.000 title claims abstract description 23
- 230000000171 quenching effect Effects 0.000 title claims abstract description 19
- 238000011084 recovery Methods 0.000 claims abstract description 29
- 238000005507 spraying Methods 0.000 claims abstract description 22
- 238000003860 storage Methods 0.000 claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 230000001360 synchronised effect Effects 0.000 claims description 20
- 230000009471 action Effects 0.000 abstract description 8
- 239000003595 mist Substances 0.000 abstract description 4
- 239000000110 cooling liquid Substances 0.000 description 7
- 238000001816 cooling Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 230000006698 induction Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Heat Treatment Of Articles (AREA)
Abstract
The utility model provides a quenching liquid spraying device, which relates to the technical field of quenching equipment and comprises a spraying mechanism and a driving mechanism, wherein the spraying mechanism comprises a liquid storage tank, a spraying tank and a recovery tank, the recovery tank is positioned at the outer side of the liquid storage tank, the spraying tank is arranged at the top of the recovery tank, the bottom of the spraying tank is connected with a pair of supporting rods through bearings, water pipes are respectively arranged in the supporting rods, a plurality of spray heads are equidistantly arranged at the outer sides of the supporting rods and are connected with the water pipes, the driving mechanism comprises a motor, the motor is arranged at the top of the liquid storage tank, the output end of the motor is in transmission connection with a rotating shaft, a driving gear is arranged at the outer side of the rotating shaft, and the top of the liquid storage tank is connected with a connecting shaft through bearings. According to the utility model, through the work of the motor, under the action of a series of transmission mechanisms, the pair of support rods can rotate, so that the coverage area of water mist sprayed by the spray head is enlarged under the action of centrifugal force, and the spray uniformity is effectively improved.
Description
Technical Field
The utility model belongs to the technical field of quenching equipment, and particularly relates to a quenching liquid spraying device.
Background
With the rapid development of industry, the demand for high-quality metal materials in the mechanical industry is increasing, the quality requirements for metal bars and pipes are also increasing, and induction quenching heat treatment is an important surface heat treatment mode for improving the mechanical properties of materials. Quenching cooling is an important link in surface quenching, when the induction heating quenching is carried out on the surface, the surface temperature of the part is higher due to rapid heating, and meanwhile, the core temperature of the part is not expected to change greatly due to the heat conduction effect, so that rapid cooling and uniform cooling are required, and jet cooling is just suitable for the requirement.
In most cases, the quenching after the surface induction is performed by adopting spray cooling, so that the production efficiency and the product quality of induction heat treatment are improved, and the labor intensity of workers is reduced. At present, a single spray pipe can not meet the requirement far, and the use of multiple spray pipes together becomes a normal state in the quenching process. However, when the number of the spray pipes is increased, uneven cooling often occurs, and the yield of parts is greatly affected during quenching.
Disclosure of Invention
In order to solve the technical problems, the utility model provides a quenching liquid spraying device for solving the problems in the background art.
The purpose and the efficacy of the quenching liquid spraying device are achieved by the following specific technical means:
the utility model provides a quenching liquid spray set, includes spraying mechanism and actuating mechanism, spraying mechanism includes the liquid reserve tank, sprays case and collection box, the collection box is located the outside of liquid reserve tank, spray the top at the collection box is installed to the case, the bottom that sprays the case is connected with a pair of bracing piece through the bearing, the water pipe is all installed to the inside of bracing piece, a plurality of shower nozzles are installed to the outside equidistance of bracing piece, just shower nozzle and water pipe are connected, actuating mechanism includes the motor, just the top at the liquid reserve tank is installed to the motor, the output transmission of motor is connected with the pivot, just the driving gear is installed in the outside of pivot, the top of liquid reserve tank is connected with the connecting axle through the bearing, driven gear, first synchronizing wheel and second synchronizing wheel, just driving gear and driven gear engagement are connected with the axle sleeve, first synchronizing wheel, second synchronizing wheel are installed respectively in the outside of axle sleeve, and a pair of first synchronizing wheel between the first synchronizing wheel, be connected with first synchronous belt and second synchronous belt respectively.
Further, the diameter of the driving gear is smaller than that of the driven gear.
Further, the pump is installed at the top of liquid reserve tank, just be connected with the pipe between the input of pump and the liquid reserve tank, the output of pump is connected with the conveyer pipe through the three-way pipe, the one end of conveyer pipe is located the inside of axle sleeve and is connected with the water pipe through the liquid sliding ring.
Further, a plurality of support frames are arranged at the tops of the liquid storage tank and the spray tank, and the conveying pipe penetrates through the support frames.
Further, through holes are formed in one side, connected with the recovery tank, of the spray tank, the through holes are connected with each other, and filter screens are arranged in the through holes.
Further, the inside of the recovery box is provided with a guide block, the top of the guide block is an inclined plane, a recovery pipe is connected between the recovery box and the liquid storage box, and a one-way valve is arranged on the outer side of the recovery pipe.
Compared with the prior art, the utility model has the following beneficial effects:
after the motor is started, the driving gear can be driven to rotate, the connecting shaft can be rotated under the action of the driven gear meshed with the driving gear, then the shaft sleeve can be rotated through the transmission of the first synchronous belt and the second synchronous belt, and finally the pair of support rods can be rotated, so that the coverage area of water mist sprayed by the spray head is enlarged under the action of centrifugal force, and the spray uniformity is effectively improved.
Drawings
Fig. 1 is a perspective view of the present utility model.
Fig. 2 is an enlarged schematic view of the structure of fig. 1 a according to the present utility model.
Fig. 3 is an enlarged schematic view of the structure at B in fig. 1 according to the present utility model.
Fig. 4 is a cross-sectional view of the present utility model.
Fig. 5 is an enlarged schematic view of the structure of fig. 4C according to the present utility model.
In the figure, the correspondence between the component names and the drawing numbers is:
100. a spraying mechanism; 1001. a liquid storage tank; 1002. a spray box; 1003. a recovery box; 1004. a recovery pipe; 1005. a pump machine; 1006. a delivery tube; 1007. a support frame; 1008. a support rod; 1009. a spray head; 1010. a guide block; 1011. a one-way valve; 1012. a filter screen; 200. a driving mechanism; 2001. a motor; 2002. a rotating shaft; 2003. a drive gear; 2004. a connecting shaft; 2005. a driven gear; 2006. a first synchronizing wheel; 2007. a second synchronizing wheel; 2008. a first synchronization belt; 2009. a second timing belt; 2010. a shaft sleeve.
Detailed Description
Embodiments of the present utility model are described in further detail below with reference to the accompanying drawings and examples. The following examples are illustrative of the utility model but are not intended to limit the scope of the utility model.
Examples:
as shown in fig. 1 to 5:
the utility model provides a quenching liquid spraying device, which comprises a spraying mechanism 100 and a driving mechanism 200, wherein the spraying mechanism 100 comprises a liquid storage tank 1001, a spraying tank 1002 and a recovery tank 1003, the recovery tank 1003 is positioned at the outer side of the liquid storage tank 1001, the spraying tank 1002 is arranged at the top of the recovery tank 1003, the bottom of the spraying tank 1002 is connected with a pair of support rods 1008 through bearings, water pipes are arranged in the support rods 1008, a plurality of spray heads 1009 are equidistantly arranged at the outer sides of the support rods 1008, the spray heads 1009 are connected with the water pipes, the driving mechanism 200 comprises a motor 2001, the motor 2001 is arranged at the top of the liquid storage tank 1001, the output end of the motor 2001 is in transmission connection with a rotating shaft 2002, a driving gear 2003 is arranged at the outer side of the rotating shaft 2002, the top of the liquid storage tank 1001 is connected with a connecting shaft 2004 through bearings, a driven gear 2005, a first synchronous wheel 2006 and a second synchronous wheel 2007 are arranged at the outer sides of the connecting shaft 2004, the driving gear 2003 and the driven gear 2005 are connected in a meshed manner, a shaft sleeve 2010 is connected to the top of the support rod 1008 in a transmission manner, a first synchronous wheel 2006 and a second synchronous wheel 2007 are respectively arranged on the outer sides of the shaft sleeve 2010, a first synchronous belt 2008 and a second synchronous belt 2009 are respectively connected between the pair of first synchronous wheels 2006 and the pair of second synchronous wheels 2007, after the motor 2001 is started, the motor 2001 can drive the driving gear 2003 to rotate, under the action of the driven gear 2005 meshed with the motor 2001, the connecting shaft 2004 can be rotated, then the shaft sleeve 2010 can be rotated through the transmission of the first synchronous belt 2008 and the second synchronous belt 2009, and finally the pair of support rods 1008 can be rotated, so that the coverage area of water mist sprayed by the spray heads 1009 is enlarged under the action of centrifugal force, and the spray uniformity is effectively improved.
In this case, the diameter of the driving gear 2003 is smaller than the diameter of the driven gear 2005, and the rotational speed of the connection shaft 2004 can be reduced.
The pump 1005 is installed at the top of the liquid storage tank 1001, a conduit is connected between the input end of the pump 1005 and the liquid storage tank 1001, the output end of the pump 1005 is connected with a conveying pipe 1006 through a three-way pipe, one end of the conveying pipe 1006 is located inside the shaft sleeve 2010 and is connected with the water pipe through a liquid slip ring, the pump 1005 can pump cooling liquid in the liquid storage tank 1001 into the conveying pipe 1006, and then the cooling liquid can move into the water pipe to be sprayed out by the spray head 1009.
Wherein, a plurality of support frames 1007 are all installed at the top of liquid reserve tank 1001 and spray tank 1002, and conveyer pipe 1006 passes support frame 1007, and support frame 1007 can provide support to conveyer pipe 1006.
Wherein, the through-hole has all been seted up to the one side that spray tank 1002 and recovery tank 1003 are connected, and the through-hole interconnect, all installs filter screen 1012 in the through-hole, and the coolant liquid that falls can fall to the recovery tank 1003 through the filtration of filter screen 1012.
Wherein, the inside of the recovery box 1003 is provided with a guide block 1010, the top of the guide block 1010 is an inclined plane, a recovery pipe 1004 is connected between the recovery box 1003 and the liquid storage box 1001, a one-way valve 1011 is arranged at the outer side of the recovery pipe 1004, and the cooling liquid falling into the recovery box 1003 slides down on the top of the guide block 1010 and flows back into the liquid storage box 1001 through the recovery pipe 1004.
Specific use and action of the embodiment:
when the product is used, firstly, whether the connection part of the product is fastened is detected, after the product is ensured to be intact, the product is placed at a designated position, then, a pump 1005 is started to pump cooling liquid in a liquid storage tank 1001 into a conveying pipe 1006, then the cooling liquid can move into a water pipe to be sprayed out of the liquid storage tank 1003, then, a motor 2001 is started, a driving gear 2003 can be driven to rotate, a connecting shaft 2004 can be rotated under the action of a driven gear 2005 meshed with the driving gear 2003, then, a shaft sleeve 2010 can be rotated, finally, a pair of support rods 1008 are rotated, finally, the spraying head 1009 is opened, the coverage area of water mist sprayed out of the spraying head 1009 can be enlarged by the aid of the centrifugal force, the spraying uniformity is effectively improved, the cooling liquid in the liquid storage tank 1003 falls into the recovery tank 1003 after being filtered by a filter screen 1012, and the cooling liquid in the recovery tank 1003 falls down on the top of a guide block 1010 and flows back into the liquid storage tank 1001 through the recovery pipe 1004.
The embodiments of the utility model have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the utility model in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, and to enable others of ordinary skill in the art to understand the utility model for various embodiments with various modifications as are suited to the particular use contemplated.
Claims (6)
1. A quenching liquid spray device is characterized in that: including spray mechanism (100) and actuating mechanism (200), spray mechanism (100) include liquid reserve tank (1001), spray tank (1002) and collection box (1003), collection box (1003) are located the outside of liquid reserve tank (1001), spray tank (1002) are installed at the top of collection box (1003), the bottom of spray tank (1002) is connected with a pair of bracing piece (1008) through the bearing, the water pipe is all installed to the inside of bracing piece (1008), a plurality of shower nozzles (1009) are installed to the outside equidistance of bracing piece (1008), and shower nozzles (1009) are connected with the water pipe, actuating mechanism (200) include motor (2001), and motor (2001) are installed at the top of liquid reserve tank (1001), the output transmission of motor (2001) is connected with pivot (2002), just driving gear (2003) are installed in the outside of pivot (2002), the top of liquid reserve tank (1001) is connected with connecting axle (2004) through the bearing, driven gear (2005), first synchronizing wheel (2006) and second synchronizing wheel (2006) and driven gear (2005) are installed in the outside of connecting axle (2004), driven gear (2005) and driven gear (2005) meshing, driven gear (2005) are connected with each other, the outer side of the shaft sleeve (2010) is respectively provided with a first synchronous wheel (2006) and a second synchronous wheel (2007), and a first synchronous belt (2008) and a second synchronous belt (2009) are respectively connected between the pair of the first synchronous wheels (2006) and the pair of the second synchronous wheels (2007).
2. The quench liquid spray apparatus of claim 1, wherein: the diameter of the driving gear (2003) is smaller than the diameter of the driven gear (2005).
3. The quench liquid spray apparatus of claim 1, wherein: pump (1005) is installed at the top of liquid reserve tank (1001), just be connected with the pipe between the input of pump (1005) and liquid reserve tank (1001), the output of pump (1005) is connected with conveyer pipe (1006) through the three-way pipe, the one end of conveyer pipe (1006) is located the inside of axle sleeve (2010) and is connected with the water pipe through the liquid sliding ring.
4. A quench liquid spray apparatus as claimed in claim 3, wherein: a plurality of supporting frames (1007) are arranged at the tops of the liquid storage tank (1001) and the spraying tank (1002), and the conveying pipe (1006) penetrates through the supporting frames (1007).
5. The quench liquid spray apparatus of claim 1, wherein: and one side of the spray box (1002) connected with the recovery box (1003) is provided with through holes, the through holes are connected with each other, and filter screens (1012) are arranged in the through holes.
6. The quenching liquid spray device as claimed in claim 5, wherein: the inside of the recovery box (1003) is provided with a guide block (1010), the top of the guide block (1010) is an inclined plane, a recovery pipe (1004) is connected between the recovery box (1003) and the liquid storage box (1001), and a one-way valve (1011) is arranged on the outer side of the recovery pipe (1004).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321383156.3U CN219689786U (en) | 2023-06-01 | 2023-06-01 | Quenching liquid spray set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321383156.3U CN219689786U (en) | 2023-06-01 | 2023-06-01 | Quenching liquid spray set |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219689786U true CN219689786U (en) | 2023-09-15 |
Family
ID=87937799
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321383156.3U Active CN219689786U (en) | 2023-06-01 | 2023-06-01 | Quenching liquid spray set |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219689786U (en) |
-
2023
- 2023-06-01 CN CN202321383156.3U patent/CN219689786U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |