CN219688890U9 - A tipping paper overlapping device - Google Patents
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- 239000012790 adhesive layer Substances 0.000 claims abstract description 20
- 230000037303 wrinkles Effects 0.000 abstract description 5
- 238000007774 anilox coating Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 235000019504 cigarettes Nutrition 0.000 description 2
- 239000007799 cork Substances 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型公开了一种水松纸搭接装置,包括:底座,具有可移动的支撑支架;搭接辊,为空心圆柱体;搭接辊的外表面设有网纹滚花;搭接辊至少包括两个,两个搭接辊的中心轴与底座的中垂线处于同一平面上,两个所述搭接辊的工作间距与待搭接的水松纸和粘合层的厚度之和之间的差值为0.05-0.07mm。本实用新型通过将两个搭接辊的中心轴与底座的中垂线设置在同一平面上,使两个搭接辊的工作间距与待搭接的水松纸和粘合层的厚度之和之间的差值为0.05-0.07mm,保证了水松纸稳定地在搭接装置上传输,避免了两个搭接辊的工作间距与待搭接的水松纸和粘合层的厚度之和之间的差值过大或过小,导致水松纸折皱、断裂或粘接不牢固的情况。
The utility model discloses a tipping paper overlapping device, which includes: a base with a movable support bracket; an overlapping roller that is a hollow cylinder; the outer surface of the overlapping roller is provided with anilox knurling; It includes at least two overlapping rollers. The central axes of the two overlapping rollers are on the same plane as the center perpendicular of the base. The working distance between the two overlapping rollers is the sum of the thickness of the tipping paper to be overlapped and the adhesive layer. The difference between them is 0.05-0.07mm. By arranging the central axis of the two overlapping rollers and the center vertical line of the base on the same plane, the utility model makes the working distance of the two overlapping rollers equal to the sum of the thickness of the tipping paper to be overlapped and the adhesive layer. The difference between them is 0.05-0.07mm, which ensures that the tipping paper is stably transported on the overlapping device and avoids the conflict between the working distance of the two overlapping rollers and the thickness of the tipping paper to be overlapped and the adhesive layer. The difference between and is too large or too small, resulting in wrinkles, breaks or weak bonding of the tipping paper.
Description
技术领域 Technical field
本实用新型涉及烟草机械技术领域,更具体地,涉及一种水松纸搭接装置。 The utility model relates to the technical field of tobacco machinery, and more specifically, to a tipping paper overlapping device.
背景技术 Background technique
在ZJ19卷烟机组生产过程中,水松纸的供给是不间断的,这种不间断的供纸是通过搭接装置将备用水松纸与正在使用的水松纸的盘尾端粘接来实现的。 During the production process of the ZJ19 cigarette unit, the supply of tipping paper is uninterrupted. This uninterrupted paper supply is achieved by bonding the spare tipping paper to the tail end of the tipping paper in use through an overlapping device. of.
目前,现有的搭接装置在生产过程的正常搭接,搭接辊将新旧水松纸通过粘合物粘接一起。搭接辊的工作间距和搭接辊挤压水松纸使水松纸压缩的压缩量过大或过小时,都会导致水松纸搭接失败,导致卷烟机频繁停机的现象,而每次停机后,更换水松纸都需要对每台搭接装置的技术参数重新调校,这就导致大量人力资源的浪费,降低了生产效率。 At present, the existing overlapping device is used for normal overlapping in the production process, and the overlapping rollers bond the old and new tipping paper together through the adhesive. The working distance of the overlapping rollers and the compression amount of the overlapping rollers squeezing the tipping paper to compress the tipping paper are too large or too small, which will lead to the failure of the tipping paper overlapping, resulting in frequent shutdowns of the cigarette making machine, and each shutdown Later, replacing the tipping paper required re-adjustment of the technical parameters of each lap joint device, which resulted in a large waste of human resources and reduced production efficiency.
因此,如何提供一种能够稳定传输水松纸的搭接装置成为本领域亟需解决的技术难题。 Therefore, how to provide an overlapping device that can stably transport tipping paper has become an urgent technical problem in this field that needs to be solved.
实用新型内容 Utility model content
本实用新型的一个目的是提供一种稳定传输水松纸的搭接装置的新技术方案。 One purpose of this utility model is to provide a new technical solution for an overlapping device for stably transporting tipping paper.
根据本实用新型的第一方面,提供了一种水松纸搭接装置,包括:底座,所述底座上具有可移动的支撑支架, According to a first aspect of the present utility model, a tipping paper overlapping device is provided, including: a base with a movable support bracket,
搭接辊,所述搭接辊为空心圆柱体,所述支撑支架与所述搭接辊连接,用于带动所述搭接辊挤压水松纸;所述搭接辊的外表面设有网纹滚花; Overlapping roller, the overlapping roller is a hollow cylinder, the support bracket is connected to the overlapping roller, and is used to drive the overlapping roller to squeeze the tipping paper; the outer surface of the overlapping roller is provided with Textured knurling;
所述搭接辊至少包括两个,两个所述搭接辊的中心轴与所述底座的中垂线处于同一平面上,两个所述搭接辊的工作间距与待搭接的水松纸和粘合层的厚度之和之间的差值为0.05-0.07mm。 The overlapping rollers include at least two. The central axes of the two overlapping rollers are on the same plane as the center perpendicular of the base. The working distance between the two overlapping rollers is consistent with the cork to be overlapped. The difference between the sum of the thicknesses of paper and adhesive layer is 0.05-0.07mm.
可选地,所述网纹滚花的模数M为0.3mm。 Optionally, the modulus M of the textured knurling is 0.3mm.
可选地,所述底座上具有导轨,所述导轨沿所述搭接辊移动方向延伸设置,所述支撑支架设置在所述导轨上。 Optionally, the base is provided with a guide rail, the guide rail extends along the moving direction of the overlapping roller, and the support bracket is provided on the guide rail.
可选地,所述水松纸搭接装置还包括楔形定片,所述楔形定片可转动的设置在所述支撑支架上,所述楔形定片用于调整所述搭接辊的移动距离。 Optionally, the tipping paper lapping device further includes a wedge-shaped stator, the wedge-shaped stator is rotatably arranged on the support bracket, and the wedge-shaped stator is used to adjust the moving distance of the lapping roller. .
可选地,所述搭接辊的两端设有轴承,所述轴承与所述支撑支架连接。 Optionally, bearings are provided at both ends of the overlapping roller, and the bearings are connected to the support bracket.
可选地,所述水松纸搭接装置还包括切纸刀座,所述切纸刀座上设有切纸刀,所述切纸刀用于剪切水松纸。 Optionally, the tipping paper overlapping device further includes a paper cutter holder, the paper cutter holder is provided with a paper cutter, and the paper cutter is used to cut the tipping paper.
可选地,所述切纸刀座与所述底座之间的间隙为4.0-6.0mm。 Optionally, the gap between the paper cutter holder and the base is 4.0-6.0 mm.
本实用新型的有益效果在于: The beneficial effects of this utility model are:
本实用新型通过在底座上设置可移动的支撑支架,并设置至少两个搭接辊,至少两个搭接辊与支撑支架连接,在每个搭接辊的外表面设有网纹滚花,增加了搭接辊与水松纸的接触面积和摩擦力,防止搭接辊挤压水松纸时与水松纸产生相对滑动,提升了搭接的成功率;另外,将两个搭接辊的中心轴与底座的中垂线设置在同一平面上,使两个搭接辊的工作间距与待搭接的水松纸和粘合层的厚度之和之间的差值为0.05-0.07mm,保证了水松纸稳定地在搭接装置上传输,避免了两个搭接辊的工作间距与待搭接的水松纸和粘合层的厚度之和之间的差值过大或过小,导致水松纸折皱、断裂或粘接不牢固的情况,影响产品的质量,甚至导致设备停机,影响设备的运行效率。 The utility model provides a movable support bracket on the base and at least two overlapping rollers. The at least two overlapping rollers are connected to the support bracket. The outer surface of each overlapping roller is provided with anilox knurling. The contact area and friction between the overlapping roller and the tipping paper is increased to prevent the overlapping roller from sliding relative to the tipping paper when squeezing the tipping paper, thereby improving the success rate of overlapping; in addition, the two overlapping rollers The central axis of the center axis and the vertical line of the base are set on the same plane, so that the difference between the working distance of the two overlapping rollers and the sum of the thickness of the tipping paper and the adhesive layer to be overlapped is 0.05-0.07mm , ensures that the tipping paper is stably transported on the overlapping device, and avoids that the difference between the working distance of the two overlapping rollers and the sum of the thickness of the tipping paper and the adhesive layer to be overlapped is too large or excessive. Small, it will cause the tipping paper to wrinkle, break or be weakly bonded, affecting the quality of the product, and even causing equipment shutdown, affecting the operating efficiency of the equipment.
通过以下参照附图对本实用新型的示例性实施例的详细描述,本实用新型的其它特征及其优点将会变得清楚。 Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings.
附图说明 Description of the drawings
被结合在说明书中并构成说明书的一部分的附图示出了本实用新型的实施例,并且连同其说明一起用于解释本实用新型的原理。 The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
图1为本实用新型的水松纸搭接装置的结构图; Figure 1 is a structural diagram of the tipping paper overlapping device of the present invention;
图2为本实用新型的搭接辊的剖视图。 Figure 2 is a cross-sectional view of the lap roller of the present invention.
图中标示如下:1、底座;11、支撑支架;12、楔形定片;2、搭接辊;21、实体部;22、空心部;3、切纸刀座;31、切纸刀。 The marks in the figure are as follows: 1. Base; 11. Support bracket; 12. Wedge-shaped stator; 2. Overlapping roller; 21. Solid part; 22. Hollow part; 3. Paper cutter holder; 31. Paper cutter.
具体实施方式 Detailed ways
现在将参照附图来详细描述本实用新型的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本实用新型的范围。 Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangement of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless otherwise specifically stated.
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本实用新型及其应用或使用的任何限制。 The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application or uses.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为说明书的一部分。 Techniques, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods and devices should be considered a part of the specification.
在这里示出和讨论的所有例子中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它例子可以具有不同的值。 In all examples shown and discussed herein, any specific values are to be construed as illustrative only and not as limiting. Accordingly, other examples of the exemplary embodiments may have different values.
如图1至图2所示,本实用新型实施例提供一种水松纸搭接装置。水松纸搭接装置包括底座1和搭接辊2。底座1上具有可移动的支撑支架11。 As shown in Figures 1 to 2, an embodiment of the present utility model provides a tipping paper overlapping device. The tipping paper lapping device includes a base 1 and a lapping roller 2. The base 1 is provided with a movable support bracket 11 .
搭接辊2为空心圆柱体,搭接辊2的外表面设有网纹滚花。支撑支架11与搭接辊2连接,支撑支架11用于带动搭接辊2挤压水松纸。 The overlapping roller 2 is a hollow cylinder, and the outer surface of the overlapping roller 2 is provided with textured knurling. The support bracket 11 is connected to the overlap roller 2, and the support bracket 11 is used to drive the overlap roller 2 to squeeze the tipping paper.
搭接辊2至少包括两个,两个搭接辊2的中心轴与底座1的中垂线处于同一平面上。两个搭接辊2工作间距与待搭接的水松纸和粘合层的厚度之和之间的差值为0.05-0.07mm。 The overlapping rollers 2 include at least two, and the central axes of the two overlapping rollers 2 are on the same plane as the center perpendicular of the base 1 . The difference between the working distance of the two overlapping rollers 2 and the sum of the thicknesses of the tipping paper to be overlapped and the adhesive layer is 0.05-0.07mm.
本实用新型通过在底座1上设置可移动的支撑支架11,并设置至少两个搭接辊2,至少两个搭接辊2与支撑支架11连接,在每个搭接辊2的外表面设有网纹滚花,增加了搭接辊2与水松纸的接触面积和摩擦力,防止搭接辊2挤压水松纸时与水松纸产生相对滑动,提升了搭接的成功率。 The utility model provides a movable support bracket 11 on the base 1 and at least two overlapping rollers 2. The at least two overlapping rollers 2 are connected to the support bracket 11, and are provided on the outer surface of each overlapping roller 2. The textured knurling increases the contact area and friction between the overlapping roller 2 and the tipping paper, preventing the overlapping roller 2 from sliding relative to the tipping paper when squeezing the tipping paper, thereby improving the success rate of overlapping.
另外,将两个搭接辊2的中心轴与底座1的中垂线设置在同一平面上,使两个搭接辊2的工作间距与待搭接的水松纸和粘合层的厚度之和之间的差值为0.05-0.07mm,保证了水松纸稳定地在搭接装置上传输,避免了两个搭接辊2的工作间距与待搭接的水松纸和粘合层的厚度之和之间的差值过大或过小,导致水松纸折皱、断裂或粘接不牢固的情况,影响产品的质量,甚至导致设备停机,影响设备的运行效率。 In addition, the central axes of the two overlapping rollers 2 and the mid-perpendicular line of the base 1 are set on the same plane, so that the working distance of the two overlapping rollers 2 is equal to the thickness of the tipping paper to be overlapped and the adhesive layer. The difference between If the difference between the sum of the thicknesses is too large or too small, it will cause the tipping paper to wrinkle, break or be weakly bonded, affecting the quality of the product and even causing equipment shutdown, affecting the operating efficiency of the equipment.
本实施方式中,搭接辊2的工作间距是指两个搭接辊2在工作过程中的最小间距,即两个搭接辊2中心轴所在的平面上,两个搭接辊2外表面之间的间距。 In this embodiment, the working distance of the overlapping rollers 2 refers to the minimum distance between the two overlapping rollers 2 during the working process, that is, on the plane where the central axes of the two overlapping rollers 2 are located, the outer surfaces of the two overlapping rollers 2 spacing between.
两个搭接辊2工作间距与待搭接的水松纸和粘合层的厚度之和之间的差值为绝对值。 The difference between the working distance of the two overlapping rollers 2 and the sum of the thicknesses of the tipping paper to be overlapped and the adhesive layer is an absolute value.
在本实用新型的水松纸搭接装置的一种实施方式中,两个搭接辊2的工作间距与待搭接的水松纸和粘合层的厚度之和之间的差值为0.06mm,两个搭接辊2的工作间距为0.08mm。 In one embodiment of the tipping paper lapping device of the present invention, the difference between the working distance of the two lapping rollers 2 and the sum of the thicknesses of the tipping paper to be overlapped and the adhesive layer is 0.06 mm, the working distance between the two overlapping rollers 2 is 0.08mm.
需要说明的是,本实施方式中水松纸的厚度为0.05mm,粘合层的厚度为0.04mm。即两张水松纸和粘合层的厚度为0.14mm。当两个搭接辊2的工作间距与待搭接的水松纸和粘合层的厚度之和之间的差值为0.06mm时,即在进行搭接工作时,两个搭接辊2的工作间距为0.08mm,两个搭接辊2将新旧水松纸和粘合层被压缩了0.06mm。这样设置,保证了新旧水松纸粘接的牢固性,避免了新旧水松纸粘接不牢固折皱或断裂而使设备的运行效率降低的情况。 It should be noted that in this embodiment, the thickness of the tipping paper is 0.05mm, and the thickness of the adhesive layer is 0.04mm. That is, the thickness of two pieces of tipping paper and the adhesive layer is 0.14mm. When the difference between the working distance of the two overlapping rollers 2 and the sum of the thicknesses of the tipping paper and the adhesive layer to be overlapped is 0.06mm, that is, when the overlapping work is performed, the two overlapping rollers 2 The working distance is 0.08mm, and the two overlapping rollers 2 compress the new and old tipping paper and the adhesive layer by 0.06mm. This arrangement ensures the firmness of the bonding between the old and new tipping paper, and avoids the situation where the old and new tipping paper is not tightly bonded, wrinkles or breaks, thereby reducing the operating efficiency of the equipment.
还需要说明的是,两个搭接辊2中心轴处的外表面之间的间距不易过大或过小。当两个搭接辊2的工作间距与待搭接的水松纸和粘合层的厚度之和之间的差值过大时,会使两个搭接辊2挤压新旧水松纸和粘合层的挤压量增大,进而导致水松纸折皱或断裂,影响产品的质量,甚至导致设备停机,影响设备的运行效率。 It should also be noted that the distance between the outer surfaces at the central axes of the two overlapping rollers 2 is not likely to be too large or too small. When the difference between the working distance of the two overlapping rollers 2 and the sum of the thicknesses of the tipping paper to be overlapped and the adhesive layer is too large, the two overlapping rollers 2 will squeeze the old and new tipping paper and The extrusion amount of the adhesive layer increases, which in turn causes the tipping paper to wrinkle or break, affecting the quality of the product, and even causing equipment shutdown and affecting the operating efficiency of the equipment.
当两个搭接辊2的工作间距与待搭接的水松纸和粘合层的厚度之和之间的差值过小时,会使两个搭接辊2挤压新旧水松纸和粘合层的挤压量减小,进而导致新旧水松纸粘接不牢固。 When the difference between the working distance of the two overlapping rollers 2 and the sum of the thicknesses of the tipping paper and the adhesive layer to be overlapped is too small, the two overlapping rollers 2 will squeeze the old and new tipping paper and the adhesive layer. The extrusion amount of the laminate is reduced, which leads to the weak bonding between the old and new tipping paper.
为保证本实用新型中新旧水松纸搭接成功和水松纸的运动顺畅,在安装搭接辊2时,需要检查搭接辊2的表面是否有毛刺。若搭接辊2表面有毛刺,需要对搭接辊2的表面进行打磨,以免在工作过程中,搭接辊2表面的毛刺将水松纸刺破,使产品质量降低。若搭接辊2表面无毛刺,则直接安装搭接辊2即可。 In order to ensure the successful overlapping of old and new tipping paper in this utility model and the smooth movement of the tipping paper, when installing the overlapping roller 2, it is necessary to check whether there are burrs on the surface of the overlapping roller 2. If there are burrs on the surface of the overlapping roller 2, the surface of the overlapping roller 2 needs to be polished to prevent the burrs on the surface of the overlapping roller 2 from puncturing the tipping paper and reducing the product quality. If the surface of the overlapping roller 2 has no burrs, just install the overlapping roller 2 directly.
可选地,网纹滚花的模数M为0.3mm。 Optionally, the modulus M of the textured knurling is 0.3mm.
本实用新型将搭接辊2表面网纹滚花的模数M设置为0.3mm,使搭接辊2表面滚花的花纹变粗,进一步增加了搭接辊2与水松纸之间的摩擦力,进一步在提升了搭接的成功率。 The utility model sets the modulus M of the knurling on the surface of the overlapping roller 2 to 0.3mm, which makes the knurling pattern on the surface of the overlapping roller 2 thicker and further increases the friction between the overlapping roller 2 and the tipping paper. force, further improving the success rate of overlapping.
可选地,搭接辊2的两端设有轴承(图中未示出),轴承与支撑支架11连接。 Optionally, bearings (not shown in the figure) are provided at both ends of the overlapping roller 2 , and the bearings are connected to the support bracket 11 .
本实用新型通过在搭接辊2的两端设有轴承,使轴承与支撑支架11连接,进而使搭接辊2可旋转的设置在支撑支架11上,保证了搭接辊2运动的稳定性。 The utility model provides bearings at both ends of the overlapping roller 2, so that the bearings are connected to the support bracket 11, and the overlapping roller 2 is rotatably arranged on the support bracket 11, thereby ensuring the stability of the movement of the overlapping roller 2. .
本实施方式中,如图2所示,搭接辊2包括空心部22和实体部21。轴承设置在空心部22的两端。空心部22的直径自搭接辊2的一端先保持不变的延伸设置,再直径增大的延伸设置,然后再直径减小的延伸至搭接辊2的另一端。这样设置,使轴承能够稳定的安装在搭接辊2空心部22的两端,避免了轴承在搭接辊2的空心部22中发生沿搭接辊2轴向方向的运行。 In this embodiment, as shown in FIG. 2 , the overlapping roller 2 includes a hollow part 22 and a solid part 21 . Bearings are provided at both ends of the hollow portion 22 . The diameter of the hollow portion 22 first extends from one end of the overlapping roller 2 to remain unchanged, then extends to an increasing diameter, and then extends to the other end of the overlapping roller 2 to decrease in diameter. This arrangement enables the bearings to be stably installed at both ends of the hollow portion 22 of the overlapping roller 2 and prevents the bearings from running in the hollow portion 22 of the overlapping roller 2 along the axial direction of the overlapping roller 2 .
需要说明的是,空心部22两端的直径可根据轴承的直径进行对应适配。 It should be noted that the diameters of both ends of the hollow portion 22 can be adapted accordingly according to the diameter of the bearing.
进一步的,底座1上具有导轨(图中未示出),导轨沿搭接辊2移动方向延伸设置,支撑支架11设置在导轨上。 Furthermore, the base 1 is provided with guide rails (not shown in the figure), the guide rails extend along the moving direction of the overlapping roller 2, and the support bracket 11 is provided on the guide rails.
本实用新型通过在底座1上设置导轨,并将导轨沿搭接辊2移动方向延伸设置,使支撑支架11设置在导轨上,使支撑支架11带动搭接辊2在导轨上运动,增加了本实用新型水松纸搭接装置的自动化和智能性。 The utility model sets a guide rail on the base 1 and extends the guide rail along the moving direction of the overlap roller 2, so that the support bracket 11 is set on the guide rail, so that the support bracket 11 drives the overlap roller 2 to move on the guide rail, which increases the efficiency of the utility model. The automation and intelligence of the utility model tipping paper overlapping device.
本实施方式中,支撑支架11至少设置两个,导轨至少设置两个,导轨的数量与支撑支架11的数量对应设置。两个导轨和两个支撑支架11分别设置在底座1的两端上。 In this embodiment, at least two support brackets 11 are provided, and at least two guide rails are provided. The number of guide rails corresponds to the number of support brackets 11 . Two guide rails and two support brackets 11 are respectively provided on both ends of the base 1 .
可选地,水松纸搭接装置还包括楔形定片12,楔形定片12可转动的设置在支撑支架11上,楔形定片12用于调整搭接辊2的移动距离。 Optionally, the tipping paper lapping device also includes a wedge-shaped stator 12, which is rotatably arranged on the support bracket 11. The wedge-shaped stator 12 is used to adjust the moving distance of the lapping roller 2.
本实用新型在支撑支架11上可转动的设置有楔形定片12,通过楔形定片12来调整搭接辊2的移动距离,使本实用新型的水松纸搭接装置能够采用不同型号的水松纸,降低了生产消耗,保证了设备运行效率,降低了因设备停机带来的产品质量的隐患。 The utility model is rotatably provided with a wedge-shaped stator 12 on the support bracket 11. The wedge-shaped stator 12 is used to adjust the moving distance of the overlapping roller 2, so that the tipping paper lapping device of the present invention can use different types of water pipes. Loose paper reduces production consumption, ensures equipment operating efficiency, and reduces product quality hazards caused by equipment downtime.
本实施方式中,搭接辊2的移动距离为搭接辊2在工作过程中,朝向水松纸运动的位移,即通过楔形定片12调整两个搭接辊2的工作间距。 In this embodiment, the moving distance of the overlapping roller 2 is the displacement of the overlapping roller 2 toward the tipping paper during the working process, that is, the working distance between the two overlapping rollers 2 is adjusted by the wedge-shaped stator 12 .
当选用不同的水松纸时,也需要相应的调整两个搭接辊2的工作间距,避免由于水松纸的厚度不同,导致两个搭接辊2的工作间距与待搭接的水松纸和粘合层的厚度之和之间的差值变大或变小,影响了搭接的成功率。 When selecting different tipping papers, it is also necessary to adjust the working distance between the two overlapping rollers 2 accordingly to avoid the difference between the working distance between the two overlapping rollers 2 and the tipping to be overlapped due to the different thicknesses of the tipping paper. The difference between the sum of the thicknesses of the paper and the adhesive layer becomes larger or smaller, affecting the success rate of the overlap.
可选的,本实用新型的水松纸搭接装置还包括检测器(图中未示出)和转盘(图中未示出),转盘可转动设置在底座1的一侧。转盘至少包括两个,两个转盘上设置有水松纸圈。 Optionally, the tipping paper lapping device of the present invention also includes a detector (not shown in the figure) and a turntable (not shown in the figure). The turntable is rotatably arranged on one side of the base 1 . The turntables include at least two, and cork paper circles are provided on the two turntables.
检测器用于检测转盘的转速和检测水松纸圈的直径。当检测器检测到转盘的转速增大,并增大至预设转速时,或者,当检测器检测到水松纸圈的直径减少至预设直径时,搭接装置的搭接程序启动。这样设置,进一步使本实用新型的水松纸搭接装置的自动化。 The detector is used to detect the rotation speed of the turntable and the diameter of the tipping paper circle. When the detector detects that the rotation speed of the turntable increases and reaches the preset rotation speed, or when the detector detects that the diameter of the tipping paper circle decreases to the preset diameter, the overlapping program of the overlapping device is started. This arrangement further automates the tipping paper lapping device of the present invention.
可选的,本实用新型的水松纸搭接装置还包括胶带臂(图中未示出)和胶带臂气缸(图中未示出)。当搭接装置的搭接程序启动时,胶带臂气缸驱动胶带臂运动至两个搭接辊之间,使粘合物外边缘处在两个搭接辊竖直方向的中心线上。这样设置,降低了劳动成本。 Optionally, the tipping paper lapping device of the present invention also includes a tape arm (not shown in the figure) and a tape arm cylinder (not shown in the figure). When the overlapping program of the overlapping device is started, the tape arm cylinder drives the tape arm to move between the two overlapping rollers, so that the outer edge of the adhesive is on the vertical center line of the two overlapping rollers. This setting reduces labor costs.
另外,本实用新型的水松纸搭接装置还包括拉纸辊,拉纸辊与新水松纸圈连接,拉纸辊用于带动新水松纸运动。 In addition, the tipping paper overlapping device of the present invention also includes a paper pulling roller, which is connected to the new tipping paper circle, and the paper pulling roller is used to drive the movement of the new tipping paper.
当搭接装置的搭接程序启动时,拉纸辊带动新水松纸运动。当新水松纸速度与就水松纸的速度相同时,支撑支架11带动两个搭接辊2向水松纸移动,达到两个搭接辊2的工作间距,同时使粘合物粘接住新旧水松纸。 When the overlapping program of the overlapping device is started, the paper pulling roller drives the new tipping paper to move. When the speed of the new tipping paper is the same as the speed of the old tipping paper, the support bracket 11 drives the two overlapping rollers 2 to move toward the tipping paper to reach the working distance between the two overlapping rollers 2, and at the same time the adhesive material is bonded. Live old and new tipping paper.
可选地,水松纸搭接装置还包括切纸刀座3,切纸刀座3上设有切纸刀31,切纸刀31用于剪切水松纸。 Optionally, the tipping paper overlapping device also includes a paper cutter holder 3. The paper cutter holder 3 is provided with a paper cutter 31, and the paper cutter 31 is used to cut tipping paper.
本实用新型通过在切纸刀座3上设有切纸刀31,使切纸刀31对相应的水松纸进行切剪,进一步保证了新旧水松纸能够粘接成功。 The utility model provides a paper cutter 31 on the paper cutter holder 3 so that the paper cutter 31 can cut the corresponding tipping paper, thereby further ensuring that the new and old tipping papers can be successfully bonded.
本实施方式中,切纸刀31切割旧水松纸的尾纸和新水松纸的纸头,这样设置,使切纸刀31切割掉新旧水松纸上无法使用的部分,避免了旧水松纸的尾纸和新水松纸的纸头遗留而导致产品质量降低的情况。 In this embodiment, the paper cutter 31 cuts the tail paper of the old tipping paper and the paper head of the new tipping paper. It is arranged in such a way that the paper cutter 31 cuts off the unusable parts of the old and new tipping paper, thereby avoiding the problem of the old tipping paper. The end paper of the paper and the paper end of the new tipping paper are left behind, resulting in a decrease in product quality.
为保证切纸刀31能够将新旧水松纸切割,切纸刀座3与底座1之间的间隙为4.0-6.0mm。进一步的,切纸刀座3与底座1之间的间隙为4.0mm。 In order to ensure that the paper cutter 31 can cut old and new tipping paper, the gap between the paper cutter holder 3 and the base 1 is 4.0-6.0 mm. Further, the gap between the paper cutter holder 3 and the base 1 is 4.0 mm.
本实用新型的水松纸搭接装置结构简单,后期维修成本低,运行稳定,避免了搭接失败使设备停机,频繁调校搭接装置的情况,降低了劳动成本,有效的解决了水松纸搭接不成功现象。 The tipping paper lapping device of this utility model has a simple structure, low maintenance costs in the later period, and stable operation. It avoids equipment shutdown due to overlapping failure and frequent adjustment of the lapping device, reduces labor costs, and effectively solves the problem of tipping. Paper overlap phenomenon is unsuccessful.
虽然已经通过例子对本实用新型的一些特定实施例进行了详细说明,但是本领域的技术人员应该理解,以上例子仅是为了进行说明,而不是为了限制本实用新型的范围。本领域的技术人员应该理解,可在不脱离本实用新型的范围和精神的情况下,对以上实施例进行修改。本实用新型的范围由所附权利要求来限定。 Although some specific embodiments of the present invention have been described in detail through examples, those skilled in the art should understand that the above examples are only for illustration and are not intended to limit the scope of the present invention. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the present invention. The scope of the invention is defined by the appended claims.
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