CN219684480U - Welding equipment for reaction kettle - Google Patents
Welding equipment for reaction kettle Download PDFInfo
- Publication number
- CN219684480U CN219684480U CN202321203879.0U CN202321203879U CN219684480U CN 219684480 U CN219684480 U CN 219684480U CN 202321203879 U CN202321203879 U CN 202321203879U CN 219684480 U CN219684480 U CN 219684480U
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- fixedly connected
- reaction kettle
- welding
- toothed ring
- seat
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- 238000003466 welding Methods 0.000 title claims abstract description 60
- 238000006243 chemical reaction Methods 0.000 title claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 230000002457 bidirectional effect Effects 0.000 claims description 10
- 230000003028 elevating effect Effects 0.000 claims description 9
- 230000000694 effects Effects 0.000 abstract description 5
- 230000009471 action Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
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Abstract
The utility model discloses welding equipment for a reaction kettle, which comprises a mounting plate and the reaction kettle, wherein the bottom of the mounting plate is fixedly connected with a lifting mechanism, the bottom of the lifting mechanism is fixedly connected with a lifting seat, one side of the lifting seat is fixedly connected with a first sliding rail, the outer side of the first sliding rail is slidably connected with a servo motor, one side of the servo motor is fixedly connected with a mechanical arm, one side of the lower end of the mechanical arm is fixedly connected with a welding mechanism, a driving gear rotates through a second motor arranged at the bottom of a driving fixed seat, the rotating toothed ring rotates through sliding grooves arranged in a positioning cylinder and a positioning ring under the meshing action of the driving gear and the rotating toothed ring, and the instant reaction kettle rotates under the rotation of the rotating toothed ring and a guide pad, so that the welding effect of the reaction kettle is effectively improved, and meanwhile, the phenomenon that welding lines are uneven and welding points appear can be avoided by replacing welders.
Description
Technical Field
The utility model belongs to the technical field of welding of reaction kettles, and particularly relates to welding equipment for a reaction kettle.
Background
Welding, also known as fusion welding, is a process and technique for joining metals or other thermoplastic materials, such as plastics, by means of heat, high temperature or high pressure. In many fields such as automobiles and aviation, welding has been attracting attention and research by many technicians as the most commonly used processing means. In order to improve welding efficiency and quality, more and more welding robots are put into production successively, and great convenience is brought to welding work.
At present, many welding modes are that a welder performs welding manually, and the welder needs to weld along the edge of a reaction kettle while rotating a circle, so that uneven welding seams are easily caused, break points appear on the welding seams, stress concentration or uneven bearing pressure are caused, and therefore the welding difficulty and the labor intensity are increased.
Disclosure of Invention
The utility model aims to overcome the existing defects, and provides welding equipment for a reaction kettle, so as to solve the problems that the welding difficulty and the labor intensity are increased because the welding workers need to weld along the rotating circle of the reaction kettle, uneven welding seams are easy to occur, break points of the welding seams are easy to occur, and stress concentration or uneven bearing pressure are caused.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a welding equipment for reation kettle, includes mounting panel and reation kettle, mounting panel bottom fixedly connected with elevating system, elevating system bottom fixedly connected with elevating system, the first slide rail of elevating system one side fixedly connected with, first slide rail outside sliding connection has servo motor, servo motor one side fixedly connected with arm, one side fixedly connected with welding mechanism of arm lower extreme, elevating system bottom one side symmetry fixedly connected with supporting seat, supporting seat one side symmetry fixedly connected with second slide rail, the inside bi-directional screw that is provided with of supporting seat, bi-directional screw one end fixedly connected with is in the output of first motor, the one end symmetry threaded connection in bi-directional screw outside has the slider, slider bottom fixedly connected with fixing base, the equal fixedly connected with mount in four corners department of fixing base bottom, the lower extreme fixedly connected with positioning cylinder in fixing base one side, the lower extreme fixedly connected with holding ring of fixing base bottom one side fixedly connected with second motor, second motor output fixedly connected with driving gear, be provided with and rotate between positioning cylinder and the holding ring, the equal fixedly connected with ring of guide arm one side is circular chute and equal fixedly connected with positioning cylinder.
Preferably, the lifting mechanism is symmetrically and fixedly connected with four lifting seats between the mounting plate and the lifting seat.
Preferably, one end of the first sliding rail is symmetrically and fixedly connected with a limiting block.
Preferably, the bidirectional screw is rotationally connected with the supporting seat through the bearing fixing seat.
Preferably, the sliding block is located at the outer side of the second sliding rail and is in sliding connection.
Preferably, the rotating toothed ring and the guide rod are respectively positioned between the positioning cylinder and the positioning ring through sliding grooves and are in rotating connection.
Preferably, a guide pad is fixedly connected to the inner side of the rotary toothed ring.
Preferably, the outer side of the driving gear is in meshed connection with the outer side of the rotating toothed ring.
Compared with the prior art, the utility model provides a welding device for a reaction kettle, which comprises the following components
The beneficial effects are that:
1. according to the utility model, the mounting plate, the lifting mechanism, the lifting seat, the fixing frame, the second motor, the driving gear, the positioning cylinder, the positioning ring, the rotating toothed ring, the guide pad, the first sliding rail, the servo motor, the mechanical arm and the welding mechanism are arranged, when the reaction kettle is welded, the lifting seat is pushed to move up and down by the lifting mechanism arranged at the bottom of the driving plate, the fixing seat, the positioning cylinder, the positioning ring and the rotating toothed ring arranged at the bottom of the lifting seat can be moved to the position of the reaction kettle in real time, the reaction kettle is transversely fixed in the positioning cylinder, the positioning ring and the rotating toothed ring to be supported, the servo motor arranged at one side of the lifting seat is positioned at the outer side of the first sliding rail to perform transverse movement, the servo motor, the mechanical arm and the welding mechanism are controlled to perform displacement adjustment according to the requirements of different welding positions by the encoding controller, the driving gear is rotated by driving the second motor arranged at the bottom of the fixing seat, and the rotating toothed ring is rotated by the sliding groove arranged in the positioning cylinder and the positioning ring under the meshing action of the driving gear, so that the reaction kettle is reversed under the rotation of the rotating toothed ring and the rotating of the guide rod, thereby the welding kettle can be effectively improved, and the welding effect of a welding joint can be replaced by welding joint phenomenon of a welding joint can be caused to not to appear;
2. according to the utility model, the support seat, the second slide rail, the bidirectional screw rod, the first motor, the sliding block and the fixing seat are arranged, when the reaction kettle is supported and welded, the first motor arranged on one side of the support seat is driven to enable the bidirectional screw rod to rotate in the support seat, the sliding block symmetrically connected with the outer side of the support seat in a threaded manner can relatively move under the rotation of the support seat, and the second slide rail and the sliding block can play a role in guiding and stabilizing in the process that the sliding block drives the fixing seat to move, so that the reaction kettles with different lengths can be clamped and positioned in time, and the practicability of the equipment is effectively improved.
The device has the advantages of scientific and reasonable structure, safe and convenient use and great help for people.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate and together with the embodiments of the utility model and do not constitute a limitation to the utility model, and in which:
FIG. 1 is a schematic diagram of an axial measurement structure of one side of a welding device for a reaction kettle;
FIG. 2 is a schematic diagram of an axial measurement structure of the other side of the welding equipment for the reaction kettle;
FIG. 3 is a schematic diagram of a screw structure of a welding device for a reaction kettle;
FIG. 4 is a schematic cross-sectional view of a welding device for a reaction kettle according to the present utility model;
in the figure: the device comprises a mounting plate 1, a lifting mechanism 2, a lifting seat 3, a first sliding rail 4, a servo motor 5, a mechanical arm 6, a welding mechanism 7, a limiting block 8, a supporting seat 9, a second sliding rail 10, a bidirectional screw 11, a first motor 12, a sliding block 13, a fixed seat 14, a fixed frame 15, a second motor 16, a driving gear 17, a positioning cylinder 18, a positioning ring 19, a rotating toothed ring 20, a guide rod 21, a sliding chute 22, a guide pad 23 and a reaction kettle 24.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present utility model provides a technical solution: the welding equipment for the reaction kettle comprises a mounting plate 1 and a reaction kettle 24, wherein the bottom of the mounting plate 1 is fixedly connected with a lifting mechanism 2, the bottom of the lifting mechanism 2 is fixedly connected with a lifting seat 3, one side of the lifting seat 3 is fixedly connected with a first sliding rail 4, the outer side of the first sliding rail 4 is slidingly connected with a servo motor 5, one side of the servo motor 5 is fixedly connected with a mechanical arm 6, one side of the lower end of the mechanical arm 6 is fixedly connected with a welding mechanism 7, one side of the bottom of the lifting seat 3 is symmetrically and fixedly connected with a supporting seat 9, one side of the supporting seat 9 is symmetrically and fixedly connected with a second sliding rail 10, a bidirectional screw 11 is arranged in the supporting seat 9, one end of the bidirectional screw 11 is fixedly connected with an output end of the first motor 12, one end of the bidirectional screw 11 is symmetrically and spirally connected with a sliding block 13, the bottom of the sliding block 13 is fixedly connected with a fixed seat 14, four corners of the bottom of the fixed seat 14 are fixedly connected with a fixed frame 15, the lower end of one side of the fixed frame 15 is fixedly connected with a positioning cylinder 18, the lower end of the other side of the fixed frame 15 is fixedly connected with a positioning ring 19, one side of the bottom of the fixed seat 14 is fixedly connected with a second motor 16, the output end of the second motor 16 is fixedly connected with a driving gear 17, a rotating toothed ring 20 is arranged between the positioning cylinder 18 and the positioning ring 19, one side of the rotating toothed ring 20 is circularly and symmetrically fixedly connected with a guide rod 21, one side of the inside of the positioning cylinder 18 and one side of the positioning ring 19 are respectively provided with a chute 22, the lifting seat 3 is pushed to move up and down by a lifting mechanism 2 arranged at the bottom of the driving mounting plate 1, the fixed seat 14, the positioning cylinder 18, the positioning ring 19 and the rotating toothed ring 20 arranged at the bottom of the lifting seat 3 can be moved to the position of the reaction kettle immediately, the reaction kettle is transversely fixed in the positioning cylinder 18, the positioning ring 19 and the inside of the rotating toothed ring 20 for supporting, further, the servo motor 5 arranged on one side of the lifting seat 3 is located on the outer side of the first sliding rail 4 to transversely move, the servo motor 5, the mechanical arm 6 and the welding mechanism 7 are controlled to carry out displacement adjustment according to the requirements of different welding positions through the coding controller, the driving gear 17 is enabled to rotate through the second motor 16 arranged at the bottom of the driving fixed seat 14, the rotating toothed ring 20 is located on the positioning cylinder 18 and the sliding groove 22 arranged inside the positioning ring 19 through the guide rod 21 to rotate under the meshing effect of the driving gear 17 and the rotating toothed ring 20, and the instant reaction kettle is reversely rotated under the rotation of the rotating toothed ring 20 and the guide pad 23, so that the welding effect of the reaction kettle is effectively improved.
In the utility model, preferably, four lifting mechanisms 2 are symmetrically and fixedly connected between the mounting plate 1 and the lifting seat 3.
In the utility model, preferably, one end of the first sliding rail 4 is symmetrically and fixedly connected with the limiting block 8.
In the present utility model, preferably, the bidirectional screw 11 is rotatably connected to the support base 9 through a bearing fixing base.
In the present utility model, the slider 13 is preferably slidably connected to the outside of the second slide rail 10.
In the present utility model, the rotary toothed ring 20 and the guide rod 21 are preferably rotatably connected between the positioning cylinder 18 and the positioning ring 19 via a sliding slot 22, respectively.
In the present utility model, it is preferable that the guide pad 23 is fixedly coupled to the inner side of the rotary ring gear 20.
In the present utility model, it is preferable that the outside of the driving gear 17 and the outside of the rotary ring gear 20 are in meshing connection.
The working principle and the using flow of the utility model are as follows: when the reaction kettle is welded, the lifting seat 3 is driven to move up and down by the lifting mechanism 2 arranged at the bottom of the mounting plate 1, the fixed seat 14, the positioning cylinder 18, the positioning ring 19 and the rotating toothed ring 20 arranged at the bottom of the lifting seat 3 can be moved to the position of the reaction kettle in time, the reaction kettle is transversely fixed in the positioning cylinder 18, the positioning ring 19 and the rotating toothed ring 20 to be supported, the servo motor 5 arranged at one side of the lifting seat 3 is further positioned at the outer side of the first sliding rail 4 to transversely move, the servo motor 5, the mechanical arm 6 and the welding mechanism 7 are controlled by the coding controller to carry out displacement adjustment according to the requirements of different welding positions, the driving gear 17 is rotated by the second motor 16 arranged at the bottom of the driving seat 14, and under the meshing action of the driving gear 17 and the rotating toothed ring 20, the rotating toothed ring 20 is positioned in the positioning cylinder 18 and the chute 22 arranged in the positioning ring 19 through the guide rod 21 to rotate, the instant reaction kettle is reversed under the rotation of the rotating toothed ring 20 and the guide pad 23, so that the welding effect of the reaction kettle is effectively improved, the welding machine can be replaced by a welder to manually weld the reaction kettle, the phenomenon that welding seams are uneven and break points occur is avoided, when the reaction kettle is supported and welded, the bidirectional screw 11 is positioned in the support seat 9 to rotate by driving the first motor 12 arranged on one side of the support seat 9, the sliding block 13 symmetrically and spirally connected with the outer side of the instant support seat 9 can relatively move under the rotation of the support seat 9, the second sliding rail 10 and the sliding block 13 can play a role of guiding stably in the process of driving the fixed seat 14 by the sliding block 13, the reaction kettles with different lengths can be immediately clamped and positioned, thereby effectively improving the practicability of the equipment.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. Welding equipment for reaction kettle, including mounting panel (1) and reaction kettle (24), its characterized in that: the utility model discloses a lifting device, including mounting panel (1), elevating system (2) bottom fixedly connected with elevating system (3), elevating system (3) one side fixedly connected with first slide rail (4), first slide rail (4) outside sliding connection has servo motor (5), servo motor (5) one side fixedly connected with arm (6), one side fixedly connected with welding mechanism (7) of arm (6) lower extreme, elevating system (3) bottom one side symmetry fixedly connected with supporting seat (9), supporting seat (9) one side symmetry fixedly connected with second slide rail (10), supporting seat (9) inside is provided with bi-directional screw (11), bi-directional screw (11) one end fixedly connected with is in the output of first motor (12), the one end symmetry threaded connection in bi-directional screw (11) outside has slider (13), slider (13) bottom fixedly connected with fixing base (14), fixing base (14) bottom four corners department all fixedly connected with mount (15), lower extreme fixedly connected with second fixing base (16) of fixing base (15) one side is fixed connection with second fixing base (16), the motor is characterized in that the output end of the second motor (16) is fixedly connected with a driving gear (17), a rotating toothed ring (20) is arranged between the positioning cylinder (18) and the positioning ring (19), guide rods (21) are symmetrically and fixedly connected to one side of the rotating toothed ring (20) in a circular shape, and sliding grooves (22) are formed in one side of the inner parts of the positioning cylinder (18) and the positioning ring (19).
2. The welding device for a reaction kettle according to claim 1, wherein: the lifting mechanisms (2) are symmetrically and fixedly connected with four parts between the mounting plate (1) and the lifting seat (3).
3. The welding device for a reaction kettle according to claim 1, wherein: one end of the first sliding rail (4) is symmetrically and fixedly connected with a limiting block (8).
4. The welding device for a reaction kettle according to claim 1, wherein: the bidirectional screw rod (11) is rotationally connected with the supporting seat (9) through a bearing fixing seat.
5. The welding device for a reaction kettle according to claim 1, wherein: the sliding block (13) is arranged on the outer side of the second sliding rail (10) and is in sliding connection.
6. The welding device for a reaction kettle according to claim 1, wherein: the rotary toothed ring (20) and the guide rod (21) are respectively positioned between the positioning cylinder (18) and the positioning ring (19) through the sliding groove (22) in a rotary connection mode.
7. The welding device for a reaction kettle according to claim 1, wherein: the inner side of the rotary toothed ring (20) is fixedly connected with a guide pad (23).
8. The welding device for a reaction kettle according to claim 1, wherein: the outer side of the driving gear (17) is in meshed connection with the outer side of the rotating toothed ring (20).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321203879.0U CN219684480U (en) | 2023-05-18 | 2023-05-18 | Welding equipment for reaction kettle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321203879.0U CN219684480U (en) | 2023-05-18 | 2023-05-18 | Welding equipment for reaction kettle |
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Publication Number | Publication Date |
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CN219684480U true CN219684480U (en) | 2023-09-15 |
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CN202321203879.0U Active CN219684480U (en) | 2023-05-18 | 2023-05-18 | Welding equipment for reaction kettle |
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CN (1) | CN219684480U (en) |
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2023
- 2023-05-18 CN CN202321203879.0U patent/CN219684480U/en active Active
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