CN219684447U - Welding fixture for producing multi-specification aluminum templates - Google Patents
Welding fixture for producing multi-specification aluminum templates Download PDFInfo
- Publication number
- CN219684447U CN219684447U CN202321314983.7U CN202321314983U CN219684447U CN 219684447 U CN219684447 U CN 219684447U CN 202321314983 U CN202321314983 U CN 202321314983U CN 219684447 U CN219684447 U CN 219684447U
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- welding
- support
- positioning
- aluminum templates
- aluminum
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- 238000003466 welding Methods 0.000 title claims abstract description 92
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 90
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 90
- 238000007789 sealing Methods 0.000 claims abstract description 36
- 230000006835 compression Effects 0.000 claims abstract description 14
- 238000007906 compression Methods 0.000 claims abstract description 14
- 238000005728 strengthening Methods 0.000 claims description 8
- 230000003014 reinforcing effect Effects 0.000 abstract description 26
- 238000004519 manufacturing process Methods 0.000 abstract description 20
- 238000003825 pressing Methods 0.000 abstract description 12
- 239000004411 aluminium Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000011265 semifinished product Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000003496 welding fume Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model discloses a welding fixture for producing a multi-specification aluminum template in the technical field of modern equipment manufacturing, which comprises a bracket and parallel clamping cylinder sliding rails arranged on two sides of the upper end of the bracket, wherein sealing edges and pressing cylinders are arranged on two sides of each parallel clamping cylinder, and sealing edges and positioning and pressing blocks are arranged at the front ends of the parallel clamping cylinders. According to the utility model, the edge sealing positioning compression block and the edge sealing compression cylinder are arranged in front of the parallel clamping cylinder, so that the situation that the edge sealing of the aluminum template is lower than or higher than the profile surface in the length direction can be solved, the number of the reinforced positioning brackets can be adjusted according to production tasks, the welding fixture can meet the welding requirements of aluminum templates with various specifications, the situation that the welding reinforcing ribs are difficult to keep the consistency of the reinforced positions of all the aluminum templates and the reinforcing ribs are misplaced left and right is solved, and the heat conducting block is added on the surface of the welding fixture for producing the aluminum templates, so that the redundant heat generated during the welding of the aluminum templates can be conducted, and the welding heat can be rapidly dissipated, thereby preventing the aluminum templates from deforming.
Description
Technical Field
The utility model relates to the technical field of modern equipment manufacturing, in particular to a welding fixture for producing a multi-specification aluminum template.
Background
The aluminum template is a new generation novel template support system which is a follow-up bamboo template and appears after the steel template, the application of the aluminum template system in the building industry improves the overall construction efficiency of the building industry, and the aluminum template system is greatly saved in the aspects of building materials and manual arrangement. With the development of society, use aluminum product to replace timber structural scheme in the present building industry more and more ripe, need carry out manual welding to the aluminum mould board when current building aluminum product uses, the workman has to hold the banding in one hand and hold welder and hold the banding point in one hand when the aluminum mould board welds for the banding can appear being less than the profile surface or be higher than the condition of profile surface, is difficult to keep all aluminum mould board reinforcing bar positional consistency when welding the strengthening rib, often appears the position inequality, the condition of dislocation of reinforcing bar. Reworking often occurs due to uneven edge banding and different positions of the reinforcing ribs. The requirements on the technology of workers are high, the cost is high, and the working environment is bad, so that the workers are not beneficial to occupational health.
Disclosure of Invention
This section is intended to outline some aspects of embodiments of the utility model and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section as well as in the description of the utility model and in the title of the utility model, which may not be used to limit the scope of the utility model.
Therefore, the utility model aims to provide a welding fixture for producing a multi-specification aluminum template, which can solve the problem that the edge sealing of the aluminum template is lower than a profile surface or higher than the profile surface in the length direction. In order to solve the technical problems, the utility model provides a welding fixture for producing a multi-specification aluminum template, which adopts the following technical scheme: the welding fixture for producing the multi-specification aluminum templates comprises,
the welding operation mechanism comprises a bracket and parallel clamping cylinder sliding rails arranged on two sides of the upper end of the bracket, wherein the upper end of the parallel clamping cylinder sliding rail is provided with a parallel clamping cylinder, two sides of the parallel clamping cylinder are provided with edge sealing compression cylinders, and the front end of the parallel clamping cylinder is provided with edge sealing positioning compression blocks.
By adopting the technical scheme, the welding fixture for aluminum template production can replace a workbench, the sealing positioning compression block and the sealing compression cylinder are arranged in front of the parallel clamping cylinder, the problem that the sealing edge of the aluminum template is lower than or higher than the profile surface in the length direction is solved, the positioning bracket shaft seat is additionally arranged on the welding fixture so that the number of the reinforced positioning brackets can be adjusted on the rotating shaft according to production tasks, the welding fixture can meet the welding requirements of aluminum templates with various specifications, the problem that the welding reinforcing ribs are difficult to keep the consistency of the reinforced positions of all the aluminum templates and the situation that the reinforcing ribs are staggered left and right is solved, the heat conducting blocks are additionally arranged on the surface of the welding fixture for aluminum template production, and surplus heat generated during aluminum template welding can be conducted, so that the welding heat can be rapidly dissipated, and the aluminum templates are prevented from being deformed.
Optionally, locating support axle bed has been set firmly to upper end one side of support, the inboard rotation of locating support axle bed is provided with the rotation axis, and the support is close to locating support axle bed one side in addition and has set firmly the locating support upset cylinder, the output axle head of locating support upset cylinder links to each other with the rotation axis, the outside cover of rotation axis is equipped with the reinforcement locating support.
Through adopting above-mentioned technical scheme, increase locating support axle bed on welding fixture and make can be on the rotation axis, can adjust the reinforcing locating support quantity according to the production task, make welding fixture can satisfy the welding requirement of the aluminium template of multiple specification.
Optionally, two sides of the support are fixedly provided with side rib compacting cylinders, and four groups of side rib compacting cylinders are arranged.
By adopting the technical scheme, the aluminum template can be pressed and positioned by the side rib pressing cylinder.
Optionally, a plurality of side locating blocks are fixedly arranged on one side of the surface of the support, and a plurality of groups of side clamping cylinders are fixedly arranged on the surface of one side of the support away from the side locating blocks through bolts.
By adopting the technical scheme, the aluminum template can be ensured to be unchanged in position, displacement and deformation when being placed every time.
Optionally, manual strengthening rib clamp is installed to the surface mounting of support, manual strengthening rib clamp parallel arrangement has a plurality of groups.
Through adopting above-mentioned technical scheme, but the workman manual operation manual strengthening rib compresses tightly the clamp locking after placing the strengthening rib, makes the strengthening rib fixed not take place the displacement.
Optionally, the surface of support still installs the heat conduction piece, the heat conduction piece is arranged in proper order and is provided with a plurality of, and is located the below of aluminium template.
Through adopting above-mentioned technical scheme, increase the heat conduction piece at aluminum mould production welding jig surface, unnecessary heat that produces when the welding of aluminum mould can be conducted, make the welding heat distribute fast to this prevents that the aluminum mould from appearing warping.
Optionally, a plurality of edge sealing positioning stop blocks are additionally arranged in the middle section of the surface of the support.
Through adopting above-mentioned technical scheme, banding location dog can cooperate banding location compact heap to the aluminium template of less size location.
Optionally, a heat conducting block protecting cover is additionally arranged above the heat conducting block, and the heat conducting block protecting cover is detachably connected with the heat conducting block.
Through adopting above-mentioned technical scheme, through the reinforcing locating support on the reduction welding jig, increase banding location dog and heat conduction piece safety cover and make welding jig can satisfy the welding requirement of the aluminium template of multiple specification.
In summary, the present utility model includes at least one of the following beneficial effects:
the welding fixture for aluminum template production can replace a workbench, the sealing edge positioning compression block and the sealing edge compression cylinder are arranged in front of the parallel clamping cylinder, the problem that the sealing edge of the aluminum template is lower than or higher than the profile surface in the length direction can be solved, the positioning bracket shaft seat is additionally arranged on the welding fixture so that the number of the reinforced positioning brackets can be adjusted on a rotating shaft according to production tasks, the welding fixture can meet the welding requirements of aluminum templates with various specifications, the problem that the welding reinforcing ribs are difficult to keep the consistency of the reinforcing positions of all the aluminum templates, and the situation that the reinforcing ribs are misplaced left and right is solved, the heat conducting blocks are additionally arranged on the surface of the welding fixture for aluminum template production, the redundant heat generated during aluminum template welding can be conducted, the welding heat can be rapidly dissipated, the deformation of the aluminum template can be prevented, the welding robot and the welding fume collecting processor are matched, the dependence on high-skilled workers is reduced, the welding efficiency is ensured, and the damage to the environment is reduced;
the welding fixture is additionally provided with an edge sealing compression cylinder, an edge rib compression cylinder, a side positioning block and a side clamping cylinder, so that the aluminum template is ensured to be unchanged in position each time, not to be displaced and reduced in deformation;
through reducing the reinforced locating support on the welding fixture, the edge sealing locating stop block and the heat conducting block protecting cover are added, so that the welding fixture can meet the welding requirements of aluminum templates with various specifications.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the whole structure of a welding fixture for a 2.6 m aluminum template;
FIG. 2 is a schematic view of another angle structure of the welding fixture for the 2.6 m aluminum template of the utility model;
FIG. 3 is a schematic diagram of a top view angle structure of the 2.6 m aluminum template welding fixture of the present utility model;
FIG. 4 is a schematic diagram of the whole structure of the welding fixture for the aluminum template of 1.2 meters;
FIG. 5 is a schematic view of another angle structure of the welding fixture for the aluminum template of 1.2 meters;
fig. 6 is a schematic diagram of a top view angle structure of the welding fixture for the 1.2 m aluminum template of the utility model.
Reference numerals illustrate: 100. a welding operation mechanism; 101. a bracket; 102. a parallel clamping cylinder; 103. parallel clamping cylinder sliding rails; 104. sealing edges and compacting the air cylinder; 105. positioning a bracket shaft seat; 106. a positioning bracket overturning cylinder; 107. a reinforced positioning bracket; 108. the side rib compresses tightly the air cylinder; 109. a side positioning block; 110. a lateral clamping cylinder; 111. manual reinforcing rib pressing clamps; 112. edge sealing positioning compacting blocks; 113. a heat conduction block; 114. a rotation shaft; 115. edge sealing and positioning stop blocks; 116. and the heat conducting block protecting cover.
Detailed Description
The utility model is described in further detail below with reference to fig. 1-6.
Embodiment 1, referring to fig. 1-3, the utility model discloses a welding fixture for producing a multi-specification aluminum template, which can solve the problem that the edge sealing of the aluminum template is lower than a profile surface or higher than the profile surface in the length direction, comprising,
the welding operation mechanism 100 comprises a bracket 101 and parallel clamping cylinder sliding rails 103 arranged on two sides of the upper end of the bracket 101, wherein a parallel clamping cylinder 102 is arranged on the upper end of the parallel clamping cylinder sliding rails 103, sealing edge pressing cylinders 104 are arranged on two sides of the parallel clamping cylinder 102, and sealing edge positioning pressing blocks 112 are arranged at the front ends of the parallel clamping cylinders 102.
Specifically, a positioning bracket shaft seat 105 is fixedly arranged on one side of the upper end of the bracket 101, a rotating shaft 114 is rotatably arranged on the inner side of the positioning bracket shaft seat 105, a positioning bracket overturning cylinder 106 is fixedly arranged on one side of the bracket 101 close to the positioning bracket shaft seat 105, the output shaft end of the positioning bracket overturning cylinder 106 is connected with the rotating shaft 114, a reinforced positioning bracket 107 is sleeved on the outer side of the rotating shaft 114, and the positioning bracket shaft seat 105 is additionally arranged on a welding fixture, so that the number of the reinforced positioning brackets 107 can be adjusted on the rotating shaft 114 according to production tasks, so that the welding fixture can meet the welding requirements of aluminum templates of various specifications.
Further, the surface of the bracket 101 is also provided with the heat conducting blocks 113, the heat conducting blocks 113 are sequentially arranged and arranged below the aluminum templates, the heat conducting blocks 113 are added on the surface of the welding fixture for aluminum template production, and redundant heat generated during welding of the aluminum templates can be conducted, so that welding heat is rapidly dissipated, and deformation of the aluminum templates is prevented.
When the semi-finished product robot is used, when a 2.6 m aluminum template semi-finished product aluminum template is placed on a welding fixture for aluminum template production, a sensor detects that a semi-finished product is in place, a in-place signal is transmitted to a central control, a worker operates a button to enable a positioning bracket overturning cylinder 106 to extend, and an overturning rotating shaft 114 drives a reinforced positioning bracket 107 to overturn; after the sensor detects that the reinforced positioning support 107 is turned over in place, the worker operates the buttons to enable the parallel clamping cylinders 102, the side rib pressing cylinders 108 and the side clamping cylinders 110 positioned on the left side and the right side to move forwards to clamp the semi-finished aluminum template, the sensor transmits in-place signals to the central control, the in-place signals are displayed on the screen, the worker starts to place reinforcing ribs and seal edges, the manual operation is performed after the reinforcing ribs are placed, the manual reinforcing rib pressing clamp 111 is locked, the reinforcing ribs are fixed and do not displace, the worker operates the central control screen robot to start welding, after the welding is completed, the welding clamp automatically opens all cylinders, the semi-finished robot grabs the aluminum template after the welding is completed, and the next cycle is performed.
To sum up, the welding fixture for aluminum template production can replace a workbench, the sealing edge positioning and compressing block 112 and the sealing edge compressing cylinder 104 are arranged in front of the parallel clamping cylinder 102, the problem that the sealing edge of the aluminum template is lower than or higher than the profile surface in the length direction can be solved, the positioning support shaft seat 105 is additionally arranged on the welding fixture, so that the number of the reinforcing positioning supports 107 can be adjusted on the rotating shaft 114 according to production tasks, the welding fixture can meet the welding requirements of aluminum templates with various specifications, meanwhile, the problem that the welding reinforcing ribs are difficult to keep the consistency of the positions of reinforcing ribs of all the aluminum templates, the situation that the reinforcing ribs are staggered left and right is solved, the heat conducting block 113 is additionally arranged on the surface of the welding fixture for aluminum template production, and surplus heat generated during aluminum template welding can be conducted, so that the welding heat can be rapidly dissipated, and the aluminum template is prevented from being deformed.
Embodiment 2, referring to fig. 1, in this embodiment, in order to ensure that the position of the aluminum mold plate is unchanged every time when the aluminum mold plate is placed, based on the same concept as that of the first embodiment, the welding fixture for producing the multi-specification aluminum mold plate further includes a side rib compressing cylinder 108 fixedly installed on both sides of a bracket 101, and the side rib compressing cylinders 108 are provided with four groups, so that the aluminum mold plate can be compressed and positioned by using the side rib compressing cylinders 108.
Specifically, a plurality of side positioning blocks 109 are fixedly arranged on one side of the surface of the support 101, and a plurality of groups of side clamping cylinders 110 are fixedly arranged on the surface of one side of the support 101 away from the side positioning blocks 109 through bolts.
Further, the manual reinforcing rib pressing clamp 111 is installed on the surface of the support 101, a plurality of groups of manual reinforcing rib pressing clamps 111 are arranged in parallel, and workers can manually operate the manual reinforcing rib pressing clamps 111 to lock after placing reinforcing ribs, so that the reinforcing ribs are fixed and cannot be displaced.
In sum, the edge sealing compression cylinder 104, the edge rib compression cylinder 108, the side positioning block 109 and the side clamping cylinder 110 are added on the welding fixture, so that the aluminum template is ensured to be unchanged in position each time, does not displace and reduces deformation.
Embodiment 3, referring to fig. 4 to 6, in this embodiment, in order to achieve that the welding fixture can meet the welding requirements of aluminum templates with multiple specifications, based on the same concept as that of the first embodiment, the welding fixture for producing aluminum templates with multiple specifications further includes edge sealing positioning blocks 115 added to the middle section of the surface of the bracket 101, where the edge sealing positioning blocks 115 are provided with a plurality of edge sealing positioning blocks 115, and the edge sealing positioning blocks 115 can cooperate with the edge sealing positioning pressing blocks 112 to position aluminum templates with smaller sizes.
Specifically, a heat conducting block protecting cover 116 is additionally arranged above the heat conducting block 113, and the heat conducting block protecting cover 116 is detachably connected with the heat conducting block 113.
When the device is used, according to production tasks, workers detach three reinforced positioning brackets 107, adjust the positions of the reinforced positioning brackets 107 according to drawing requirements, install edge sealing positioning stop blocks 115 and heat conducting block protection covers 116, and simultaneously control and select proper production operation programs in the middle, wherein the production process is the same as that of the first embodiment.
In sum, by reducing the reinforced positioning support 107 on the welding fixture and adding the edge sealing positioning stop block 115 and the heat conducting block protecting cover 116, the welding fixture can meet the welding requirements of aluminum templates with various specifications.
The above embodiments are not intended to limit the scope of the present utility model, so: all equivalent changes in structure, shape and principle of the utility model should be covered in the scope of protection of the utility model.
Claims (8)
1. Welding fixture for producing multi-specification aluminum templates, and is characterized in that: comprising the steps of (a) a step of,
welding operating mechanism (100), including support (101) and set up in parallel clamp cylinder slide rail (103) on support (101) upper end both sides, parallel clamp cylinder (102) have been set up to the upper end of parallel clamp cylinder slide rail (103), banding compress tightly cylinder (104) are all installed on the both sides of parallel clamp cylinder (102), and the front end of parallel clamp cylinder (102) is provided with banding location compact heap (112).
2. The welding jig for producing multi-specification aluminum templates according to claim 1, wherein: the automatic positioning device is characterized in that a positioning support shaft seat (105) is fixedly arranged on one side of the upper end of the support (101), a rotating shaft (114) is rotatably arranged on the inner side of the positioning support shaft seat (105), a positioning support overturning cylinder (106) is fixedly arranged on one side, close to the positioning support shaft seat (105), of the support (101), the output shaft end of the positioning support overturning cylinder (106) is connected with the rotating shaft (114), and a reinforced positioning support (107) is sleeved on the outer side of the rotating shaft (114).
3. The welding jig for producing multi-specification aluminum templates according to claim 1, wherein: two sides of the support (101) are fixedly provided with side rib compression cylinders (108), and four groups of side rib compression cylinders (108) are arranged in total.
4. The welding jig for producing multi-specification aluminum templates according to claim 1, wherein: a plurality of lateral positioning blocks (109) are fixedly arranged on one side of the surface of the support (101), and a plurality of groups of lateral clamping cylinders (110) are fixedly arranged on the surface of one side, far away from the lateral positioning blocks (109), of the support (101) through bolts.
5. The welding jig for producing multi-specification aluminum templates according to claim 1, wherein: the surface mounting of support (101) has manual strengthening rib clamp (111), manual strengthening rib clamp (111) parallel arrangement has a plurality of groups.
6. The welding jig for producing multi-specification aluminum templates according to claim 1, wherein: the surface of the support (101) is also provided with heat conducting blocks (113), and the heat conducting blocks (113) are sequentially arranged in a plurality and are positioned below the aluminum templates.
7. The welding jig for producing multi-specification aluminum templates according to claim 1, wherein: the edge sealing positioning stop blocks (115) are additionally arranged on the middle section of the surface of the support (101), and a plurality of edge sealing positioning stop blocks (115) are arranged.
8. The welding jig for producing multi-specification aluminum templates according to claim 6, wherein: and a heat conducting block protecting cover (116) is additionally arranged above the heat conducting block (113), and the heat conducting block protecting cover (116) is detachably connected with the heat conducting block (113).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321314983.7U CN219684447U (en) | 2023-05-29 | 2023-05-29 | Welding fixture for producing multi-specification aluminum templates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321314983.7U CN219684447U (en) | 2023-05-29 | 2023-05-29 | Welding fixture for producing multi-specification aluminum templates |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219684447U true CN219684447U (en) | 2023-09-15 |
Family
ID=87946095
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321314983.7U Active CN219684447U (en) | 2023-05-29 | 2023-05-29 | Welding fixture for producing multi-specification aluminum templates |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219684447U (en) |
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2023
- 2023-05-29 CN CN202321314983.7U patent/CN219684447U/en active Active
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