CN219684319U - Screen frame automatic welding device - Google Patents

Screen frame automatic welding device Download PDF

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Publication number
CN219684319U
CN219684319U CN202320970753.XU CN202320970753U CN219684319U CN 219684319 U CN219684319 U CN 219684319U CN 202320970753 U CN202320970753 U CN 202320970753U CN 219684319 U CN219684319 U CN 219684319U
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CN
China
Prior art keywords
pressing
fixing
cylinder
screen
screen frame
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Active
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CN202320970753.XU
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Chinese (zh)
Inventor
谌建军
关行涛
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Yusen Intelligent Equipment Tianjin Co ltd
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Yusen Intelligent Equipment Tianjin Co ltd
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Priority to CN202320970753.XU priority Critical patent/CN219684319U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The utility model discloses an automatic welding device for a screen frame, which belongs to the technical field of mining vibrating screens and comprises an intelligent welding mechanical arm, a machine body for installing and a fixing device. Fixing device and welding arm correspond the setting and install in the organism, fixing device includes the clamping piece, bulldoze the mounting, compress tightly platform and screen frame, compress tightly the platform and install in one side of clamping piece, the clamping piece corresponds with bulldoze the mounting and set up two sets of and enclose into a rectangle two sets of, the screen frame is placed between two sets of clamping pieces and two sets of bulldozes the mounting, press from both sides the mounting and compress tightly the support mutually support through the clamping piece, press from both sides the fixing and press from both sides the damage to personnel when welding the welding arm through welding the multiple modules of screen frame, be convenient for through fixing the welding arm of welding again in the steel strip seam screen frame has reduced manual welding's cost and effectively prevented the industrial injury that manual welding caused.

Description

Screen frame automatic welding device
Technical Field
The utility model relates to the field of mining vibrating screens, in particular to an automatic welding device for a stainless steel bar seam screen frame.
Background
The sieve plate is applied to one of essential core components for impurity removal required in the industrial fields of mineral separation, petroleum, chemical industry and the like, and in the processing process, the processing precision and the welding quality are guaranteed.
Among the prior art, a stainless steel strip seam sieve preparation platform of application number CN202020343161.1 belongs to stainless steel sieve technical field. The method is characterized in that: including operation panel, vertical rack and pushing down the mechanism, the top of operation panel is equipped with vertical rack, and the top of vertical rack is equipped with pushing down the mechanism, is equipped with the screen piece under the vertical rack and puts the frame, and the bottom of vertical rack inserts the screen piece and puts in the frame. According to the utility model, the vertical rack is arranged on the operation table, the screen sheet is tightly pressed by the free lifting of the output end of the pressing mechanism, and then the screen sheet is firmly and fixedly clamped by the cooperation and clamping of the screen sheet placing rack and the steel rack, so that the screen sheet is accurately positioned, and the welding process can be rapidly realized. The screen mesh has the advantages of effectively realizing high plane precision, stable and firm positioning, being difficult to bend and deform, ensuring high qualification rate of products, along with simple process, easy operation and easy realization of mass production.
But in the scheme, through "place the screen cloth piece in screen cloth piece put the frame, then the bottom of the riser of the well parallel vertical arrangement of vertical rack inserts the screen cloth piece and put the frame in to press on the screen cloth piece, at this moment, utilize screw jack to exert down force to the clamp plate at vertical rack top, put frame and vertical rack through the screen cloth piece and press from both sides tight screen cloth piece together. In combination with the description, the multi-vertical plates are arranged in parallel, so that the vertical rack has two vertical side surfaces which can be used as windows for welding equipment to enter operation "
Above-mentioned, because the window of operation is less be difficult to mechanical equipment get into inside be difficult to the deployment and lead to welding failure or welding mistake easily, at the in-process of stainless steel strip seam reel preparation, at present mainly be artifical butt welding, manual welding gets into in the confined space and scalds oneself easily, has certain danger easily to cause industrial and other problems owing to beating the gusset in the welding process, and it is inconvenient to weld the manpower sparingly through fixing the welding arm again to the stainless steel strip seam reel. How to invent a screen frame automatic welding device to improve the problems becomes a problem to be solved urgently by the person skilled in the art.
Disclosure of Invention
In order to make up for the defects, the utility model provides an automatic welding device for a screen frame, which aims to solve the problems that a window for operation is small, mechanical equipment is difficult to enter and spread inside, welding failure or welding errors are easy to cause, manual butt welding is mainly performed in the process of manufacturing a stainless steel bar seam screen frame, the user is easy to scald himself when the manual welding enters a narrow space, and work injury is easy to be caused due to a certain danger caused by beating a rib plate in the welding process.
The utility model is realized in the following way: the utility model provides a screen frame automatic welder, includes intelligent welded welding arm and carries out the organism of installation, still includes fixing device.
The fixing device and the welding mechanical arm are correspondingly arranged and installed on the machine body, the fixing device comprises clamping pieces, pushing fixing pieces, a pressing table and a screen body, the pressing table is installed on one side of the clamping pieces, the clamping pieces and the pushing fixing pieces are correspondingly arranged in two groups and form a rectangle in a surrounding mode, and the screen body is placed between the two groups of the clamping pieces and the two groups of the pushing fixing pieces.
In a preferred technical scheme of the utility model, the clamping piece comprises a first jacking cylinder and a side top plate, wherein the first jacking cylinder is fixedly arranged on the machine body, and two first jacking cylinders are arranged, and piston rods of the two first jacking cylinders are hinged to two ends of the side top plate.
In a preferred technical scheme of the utility model, the clamping piece further comprises a connecting rod, a limiting rod, a pull rod and a base, wherein one end of the connecting rod is hinged to two sides of the other end of the middle of the back of the side top plate, two ends of the limiting rods are hinged, the bottom of the pull rod is hinged to the base, the middle of the pull rod is hinged to the other ends of the two limiting rods, and the base is fixedly arranged between the two first jacking cylinders.
In a preferred technical scheme of the utility model, the pushing and pressing fixing piece comprises a lower top plate, a pressing cylinder, a fixing block, a connecting plate, a pressing block and a fixing plate, wherein the lower top plate and the fixing plate are arranged above the machine body and are correspondingly arranged on the side top plates of the two groups of clamping pieces, the pressing cylinder is fixedly arranged on two sides of the machine body, one end of the fixing block is fixedly connected with the other end of a piston rod of the pressing cylinder and one end of the connecting plate, and the pressing block is fixedly connected with the bottom of the other end of the connecting plate.
In a preferred technical scheme of the utility model, the pushing and pressing fixing piece further comprises a second jacking cylinder and a connecting block, two ends of the back of the lower top plate are hinged with piston rods of the two second jacking cylinders through the connecting block, and the second jacking cylinder is fixedly arranged on the top of the machine body and is positioned on two sides of the pressing cylinder.
In a preferred technical scheme of the utility model, the compression cylinder, the fixed block, the connecting plate and the pressing block are correspondingly provided with a plurality of groups, and the plurality of groups are equally arranged on the backs of the lower top plate and the fixed plate.
In a preferred technical scheme of the utility model, the pressing blocks are arranged in an inverted Z shape.
In a preferred technical scheme of the utility model, the pressing table comprises a motor, a stand, a hydraulic cylinder and a pressing plate, wherein the stand is slidably arranged on two sides of the machine body, the motor is fixedly arranged on one side of the stand, a rack is fixedly arranged on one side of the machine body, the motor penetrates through the stand and is in meshed connection with the rack through a gear, and the hydraulic cylinder is fixedly arranged on the top of the stand, and a hydraulic rod of the hydraulic cylinder penetrates through the stand and is fixedly connected with the pressing plate.
In a preferred technical scheme of the utility model, the screen body comprises a bottom screen, vertical plates, back ribs and rib plates, wherein the vertical plates are provided with four edges which are welded on the bottom screen, the bottom screen is fixedly provided with a plurality of back ribs, and the rib plates are welded above the bottom screen and are positioned between the two vertical plates.
In a preferred technical scheme of the utility model, one side of each of the two groups of clamping pieces is provided with a correcting piece, the correcting piece is diagonally arranged on one side of each of the two groups of clamping pieces, the correcting piece comprises a correcting cylinder and a correcting plate, the correcting plate is fixedly arranged on the correcting cylinder, and the correcting cylinder is fixedly arranged on the machine body.
The beneficial effects of the utility model are as follows: according to the automatic screen frame welding device obtained through the design, when the automatic screen frame welding device is used, the pressing plate on the pressing table is controlled to move downwards to press and fix the position of the screen body, and the connection relation between the vertical plate and the clamping piece is adjusted to align the screen body. Starting a welding procedure, extruding and aligning the bottom sieve and the vertical plate by the first jacking cylinder and the second jacking cylinder, adjusting by adjusting the matched correcting piece, controlling the pressing table to match the pressing sieve body to press and retract to enable the welding mechanical arm to weld, and completing manual blanking by welding, so that the cost of manual welding is reduced and the work injury caused by manual welding is effectively prevented by fixing the stainless steel seam screen frame and then welding by matching the welding mechanical arm.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a structure provided by an embodiment of the present utility model;
FIG. 2 is a schematic diagram of a combined structure according to an embodiment of the present utility model;
FIG. 3 is a schematic structural view of a fixing device according to an embodiment of the present utility model;
FIG. 4 is a schematic view of the structure of the clamping member, the pushing and fixing member and the correcting member according to the embodiment of the present utility model;
FIG. 5 is an enlarged view of portion A of FIG. 4;
FIG. 6 is an enlarged view of portion B of FIG. 4;
FIG. 7 is an enlarged view of portion C of FIG. 4;
fig. 8 is a schematic diagram of a screen structure according to an embodiment of the present utility model.
In the figure: 100-welding a mechanical arm; 200-fixing devices; 210-clamping piece; 211-a first jacking cylinder; 212-side roof; 213-connecting rods; 214-a limit rod; 215-a tie rod; 216-base; 220-pushing the fixing member; 221-a second jacking cylinder; 222-connecting blocks; 223-lower top plate; 224—a compaction cylinder; 225-fixing blocks; 226-connecting plates; 227-briquetting; 228-a fixing plate; 230-a compaction station; 231-motor; 232-stand; 233-a hydraulic cylinder; 234-pressing plate; 240-screen body; 241-bottom screen; 242-riser; 243-backing bar; 244-rib plates; 250-correcting piece; 251-correcting the air cylinder; 252-orthotic plates; 300-organism.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model.
Referring to fig. 1, the present utility model provides a technical solution: the automatic welding device for the screen frame comprises an intelligent welding mechanical arm 100, a machine body 300 for mounting, and a fixing device 200.
Referring to fig. 2 and 3, the fixing device 200 and the welding mechanical arm 100 are correspondingly arranged and mounted on the machine body 300, the fixing device 200 includes a clamping member 210, a pushing fixing member 220, a pressing table 230 and a screen 240, the pressing table 230 is mounted on one side of the clamping member 210, the clamping member 210 and the pushing fixing member 220 are correspondingly arranged in two groups and form a rectangle, the screen 240 is placed between the two groups of clamping members 210 and the two groups of pushing fixing members 220, and the clamping members 210, the pushing fixing members 220 and the pressing table 230 are matched with each other to clamp and fix a plurality of components of the screen 240, so that injury to personnel is reduced when welding is performed through welding of the welding mechanical arm 100.
Referring to fig. 4 and 7, the clamping member 210 includes a first tightening cylinder 211 and a side top plate 212, the first tightening cylinder 211 is fixedly mounted on the machine body 300, two first tightening cylinders 211 are provided, piston rods of the two first tightening cylinders 211 are hinged to two ends of the side top plate 212, and the two side top plates 212 are driven to approach inwards to clamp components of the screen 240 by the simultaneous movement of the two first tightening cylinders 211 on two sides.
The clamping member 210 further comprises a connecting rod 213, a limiting rod 214, a pull rod 215 and a base 216, wherein one end of the connecting rod 213 is hinged to one end of the two limiting rods 214 at two sides of the other end of the middle of the back of the side top plate 212, the bottom of the pull rod 215 is hinged to the middle of the base 216 and the other ends of the two limiting rods 214, the base 216 is fixedly arranged between the two first jacking cylinders 211 and fixedly arranged on the machine body 300, and when the first jacking cylinders 211 are stopped to supply air, the side top plate 212 is driven to move back and forth through the push-pull rod 215 supported by the limiting rods 214 and the base 216 so as to adjust the extrusion state of the screen 240 to prevent the screen 240 from being misaligned.
Referring to fig. 4 and 5, the pressing fixture 220 includes a lower top plate 223, a pressing cylinder 224, a fixing block 225, a connecting plate 226, a pressing block 227 and a fixing plate 228, wherein the lower top plate 223 and the fixing plate 228 are disposed above the machine body 300 and are correspondingly disposed on the side top plates 212 of the two groups of clamping members 210, the pressing cylinder 224 is fixedly mounted on two sides of the machine body 300, one end of the fixing block 225 is fixedly connected with the other end of a piston rod of the pressing cylinder 224 and one end of the connecting plate 226, the pressing block 227 is fixedly connected to the bottom of the other end of the connecting plate 226, and the pressing cylinder 224 drives the connecting plate 226 to enable the pressing block 227 to press the bottom of the screen 240, and the lower top plate 223 and the fixing plate 228 are used for extruding and limiting two sides of the screen 240.
The pushing and fixing piece 220 further comprises a second pushing and fixing cylinder 221 and a connecting block 222, two ends of the back of the lower top plate 223 are hinged with piston rods of the two second pushing and fixing cylinders 221 through the connecting block 222, the second pushing and fixing cylinders 221 are fixedly installed on the top of the machine body 300 and located on two sides of the pressing cylinder 224, and the second pushing and fixing cylinders 221 drive the lower top plate 223 to push to be close to the fixing plate 228 through the connecting block 222 so as to be used for extruding the screen 240. The compaction cylinder 224, the fixing block 225, the connecting plate 226 and the pressing block 227 are correspondingly provided with a plurality of groups of equally divided parts which are arranged on the back of the lower top plate 223 and the fixing plate 228, and the plurality of groups of equally divided parts are convenient for comprehensively fixing the bottom of the screen 240. The pressing block 227 is arranged in an inverted Z shape and is closer to the bottom of the screen 240.
Referring to fig. 3, the pressing stand 230 includes a motor 231, a stand 232, a hydraulic cylinder 233 and a pressing plate 234, the stand 232 is slidably mounted on two sides of the machine body 300, the motor 231 is fixedly mounted on one side of the stand 232, a rack is fixedly mounted on one side of the machine body 300, the motor 231 penetrates the stand 232 and is connected with the rack in a meshed manner, the hydraulic cylinder 233 is fixedly mounted on the top of the stand 232, a hydraulic rod of the hydraulic cylinder 233 penetrates the stand 232 and the pressing plate 234 and is fixedly connected with the motor 231, the motor 231 is matched with the rack and the gear to drive the stand 232 to move, and the hydraulic cylinder 233 and the pressing plate 234 are used for pressing the components of the screen 240 above the clamping piece 210 and the pressing fixing piece 220.
Referring to fig. 8, the screen body 240 includes a bottom screen 241, vertical plates 242, back ribs 243 and rib plates 244, the vertical plates 242 are provided with four edges for welding on the bottom screen 241, the bottom screen 241 is fixedly provided with a plurality of back ribs 243, and the rib plates 244 are used for welding above the bottom screen 241 between the two vertical plates 242.
Referring to fig. 4 and 6, a correcting member 250 is disposed at one side of the two sets of clamping members 210, the correcting member 250 is diagonally disposed at one side of the two sets of clamping members 210, the correcting member 250 includes a correcting cylinder 251 and a correcting plate 252, the correcting plate 252 is fixedly mounted on the correcting cylinder 251, the correcting cylinder 251 is fixedly mounted on the machine body 300, and the correcting cylinder 251 is used for pressing the corners of the screen 240 with the correcting plate 252 so as to enable the plates to be aligned with each other.
Working principle: the clamp 210, push mount 220 and compression station 230 are first opened. Manually controlled, the bottom screen 241 and the vertical plate 242 on the screen body 240 are correspondingly positioned, and the back ribs 243 on the bottom screen 241 are parallel to the side top plate 212. The pressing cylinders 224 are controlled to enable the pressing blocks 227 to move downwards to press the bottom screen 241 so that the back ribs 243 can not be pressed, the rib plates 244 are placed to be attached to the bottom of one side of the pressing blocks 227 and flush with the bottom screen 241, the first jacking cylinders 211 on one side are controlled to press the bottom screen 241 so that the back ribs 243 on the bottom screen 241 and the pressing blocks 227 are matched to press the rib plates 244, and the two side top plates 212 are driven to approach inwards to clamp the components of the screen body 240 through the simultaneous movement of the two first jacking cylinders 211 on two sides. The positions of the left side vertical plate 242 and the right side vertical plate 242 are adjusted, the upper end surface of the left side vertical plate 242 is tightly attached to the upper side vertical plate 242, and the lower end surface of the right side vertical plate 242 is tightly attached to the lower side vertical plate 242. The second tightening cylinder 221 pushes the upper vertical plate 242 downward to be tightly attached to the bottom screen 241. And starting a welding program, wherein the first propping cylinder 211 and the second propping cylinder 221 extrude and align the bottom screen 241 and the vertical plate 242, the adjustment and the correction piece 250 are adjusted to limit and fix, the assembly of the pressing screen body 240 under the pressing table 230 is controlled to be completely pressed and retracted, the welding mechanical arm 100 is controlled to weld, and the manual blanking is completed after the welding.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, and various modifications and variations may be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims (10)

1. The utility model provides a screen frame automatic welder which characterized in that, including intelligent welded welding arm and the organism of installing, still include
The fixing device is correspondingly arranged on the machine body, the fixing device comprises clamping pieces, pushing fixing pieces, a pressing table and a screen body, the pressing table is arranged on one side of the clamping pieces, the clamping pieces and the pushing fixing pieces are correspondingly arranged in two groups and form a rectangle in a surrounding mode, and the screen body is placed between the two groups of the clamping pieces and the two groups of the pushing fixing pieces.
2. A screen frame automatic welding apparatus as defined in claim 1, wherein: the clamping piece comprises a first jacking air cylinder and a side top plate, wherein the first jacking air cylinder is fixedly installed on the machine body, and two first jacking air cylinders are arranged, and piston rods of the first jacking air cylinders are hinged to two ends of the side top plate.
3. A screen frame automatic welding apparatus as defined in claim 2, wherein: the clamping piece further comprises a connecting rod, a limiting rod, a pull rod and a base, one end of the connecting rod is hinged to two sides of the other end of the middle of the back of the side top plate, two ends of the limiting rod are hinged to the bottom of the pull rod, the middle of the base is hinged to the other ends of the two limiting rods, and the base is fixedly installed between the machine body and the two first jacking cylinders.
4. A screen frame automatic welding apparatus as defined in claim 2, wherein: the pushing and pressing fixing piece comprises a lower top plate, a pressing cylinder, a fixing block, a connecting plate, a pressing block and a fixing plate, wherein the lower top plate and the fixing plate are arranged above the machine body and two groups of side top plates of the clamping piece are correspondingly arranged, the pressing cylinder is fixedly arranged on two sides of the machine body, one end of the fixing block is fixedly connected with the other end of a piston rod of the pressing cylinder and one end of the connecting plate is fixedly connected, and the pressing block is fixedly connected with the bottom of the other end of the connecting plate.
5. The automatic welding device for a screen frame as recited in claim 4, wherein: the pushing and pressing fixing piece further comprises a second jacking cylinder and a connecting block, two ends of the back of the lower top plate are hinged to piston rods of the two second jacking cylinders through the connecting block, and the second jacking cylinder is fixedly installed on the top of the machine body and located on two sides of the pressing cylinder.
6. The automatic welding device for a screen frame as recited in claim 4, wherein: the compressing cylinder, the fixing block, the connecting plate and the pressing block are correspondingly provided with a plurality of groups of equally divided parts, and the lower top plate and the back of the fixing plate are respectively provided with a plurality of groups of equally divided parts.
7. The automatic welding device for a screen frame as recited in claim 6, wherein: the pressing blocks are arranged in an inverted Z shape.
8. A screen frame automatic welding apparatus as defined in claim 1, wherein: the pressing table comprises a motor, a stand, a hydraulic cylinder and a pressing plate, wherein the stand is slidably installed on two sides of the machine body, the motor is fixedly installed on one side of the stand, a rack is fixedly installed on one side of the machine body, the motor penetrates through the stand and is connected with the stand through gear and rack meshing, and the hydraulic cylinder is fixedly installed on the top of the stand and penetrates through the stand and the pressing plate fixedly connected with the hydraulic rod.
9. A screen frame automatic welding apparatus as defined in claim 1, wherein: the screen body comprises a bottom screen, vertical plates, back ribs and rib plates, wherein the four vertical plates are used for being welded on four sides of the bottom screen, a plurality of back ribs are fixedly arranged on the bottom screen, and the rib plates are used for being welded above the bottom screen and located between the two vertical plates.
10. A screen frame automatic welding apparatus as defined in claim 1, wherein: two sets of one side of clamping piece is provided with the piece of rectifying, the piece diagonal setting is in two sets of one side of clamping piece, the piece of rectifying is including rectifying cylinder and correction board, correction board fixed mounting in rectify the cylinder, rectify cylinder fixed mounting in the organism.
CN202320970753.XU 2023-04-26 2023-04-26 Screen frame automatic welding device Active CN219684319U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320970753.XU CN219684319U (en) 2023-04-26 2023-04-26 Screen frame automatic welding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320970753.XU CN219684319U (en) 2023-04-26 2023-04-26 Screen frame automatic welding device

Publications (1)

Publication Number Publication Date
CN219684319U true CN219684319U (en) 2023-09-15

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ID=87964630

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320970753.XU Active CN219684319U (en) 2023-04-26 2023-04-26 Screen frame automatic welding device

Country Status (1)

Country Link
CN (1) CN219684319U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117226368A (en) * 2023-11-16 2023-12-15 肃北县金鹰黄金有限责任公司 Welding equipment for jigger for gold mine opening

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117226368A (en) * 2023-11-16 2023-12-15 肃北县金鹰黄金有限责任公司 Welding equipment for jigger for gold mine opening
CN117226368B (en) * 2023-11-16 2024-01-16 肃北县金鹰黄金有限责任公司 Welding equipment for jigger for gold mine opening

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