CN216576479U - Installation equipment for metal filter screen of filter - Google Patents
Installation equipment for metal filter screen of filter Download PDFInfo
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Abstract
本实用新型公开了一种过滤器金属滤网安装设备,其特征在于:包括机架、设置于机架上的工作台及压料机构,所述工作台上设有一定位块,所述定位块上设有产品定位槽,所述压料机构设置于所述产品定位槽的正上方;所述压料机构包括竖向液压缸、连接板及压板,所述连接板及压板设置于所述产品定位槽的正上方,所述竖向液压缸安装于所述机架上,所述连接板的顶面中部与所述竖向液压缸底部的输出轴相连,所述压板的顶部经多组螺栓与所述连接板的底部相连;所述压板的中部设有一空腔,所述空腔内设有一定位框,所述定位框设置于所述连接板的下方所述定位框经连接杆及弹簧与连接板连接。本实用新型提高了金属滤网安装的便利性,降低了操作人员劳动强度。
The utility model discloses a filter metal filter screen installation equipment, which is characterized by comprising a frame, a worktable and a pressing mechanism arranged on the frame, a positioning block is arranged on the worktable, and the positioning block There is a product positioning groove on it, and the pressing mechanism is arranged directly above the product positioning groove; the pressing mechanism includes a vertical hydraulic cylinder, a connecting plate and a pressing plate, and the connecting plate and the pressing plate are arranged on the product Just above the positioning groove, the vertical hydraulic cylinder is installed on the frame, the middle part of the top surface of the connecting plate is connected with the output shaft at the bottom of the vertical hydraulic cylinder, and the top of the pressing plate is connected by a plurality of sets of bolts. It is connected with the bottom of the connecting plate; the middle of the pressing plate is provided with a cavity, and a positioning frame is arranged in the cavity, and the positioning frame is arranged below the connecting plate. The positioning frame is connected by connecting rods and springs. Connect to the connection board. The utility model improves the convenience of installing the metal filter screen and reduces the labor intensity of operators.
Description
技术领域technical field
本实用新型涉及一种滤芯、滤网,尤其涉及一种过滤器金属滤网安装设备。The utility model relates to a filter element and a filter screen, in particular to a filter metal filter screen installation device.
背景技术Background technique
滤网是过滤器中必不可少的部件。其中,金属滤网在安装的时候,一般会在金属滤网的外部设置限位框,然后将金属滤网的外端卡入到限位框内,再通过焊接或者螺接的方式,将金属滤网的外端与限位框卡住连接。现有技术中,将金属滤网与限位框连接的时候,需要操作人员手动将金属滤网的外端卡入到框架的凹槽内,然后将限位框的盖板盖在凹槽内,利用焊接方式或者螺接方式,将限位框及盖板连接,使得限位框、盖板及滤网的边缘进行锁紧限位。这种方式中,滤网卡入到限位框凹槽内的时候,效率比较低,操作人员劳动强度也比较高,并且在压入的时候,可能压装不到位,使得压装质量不够好,同时,在压入的时候,还可能不小心碰伤到操作人员,存在一定的安全隐患。The filter screen is an essential part of the filter. Among them, when the metal filter is installed, a limit frame is generally set on the outside of the metal filter, and then the outer end of the metal filter is snapped into the limit frame, and then the metal filter is welded or screwed. The outer end of the filter is stuck and connected to the limit frame. In the prior art, when connecting the metal filter screen to the limit frame, the operator needs to manually clip the outer end of the metal filter screen into the groove of the frame, and then cover the cover plate of the limit frame in the groove. , Connect the limit frame and the cover plate by welding or screw connection, so that the edges of the limit frame, the cover plate and the filter screen are locked and limited. In this method, when the filter mesh is stuck into the groove of the limit frame, the efficiency is relatively low, and the labor intensity of the operator is relatively high, and when the filter is pressed in, the press-fitting may not be in place, so that the press-fitting quality is not good enough. At the same time, when pressing in, the operator may be accidentally bumped, and there is a certain safety hazard.
发明内容SUMMARY OF THE INVENTION
本实用新型目的是提供一种过滤器金属滤网安装设备,通过使用该结构,提高了金属滤网安装的便利性及质量,降低了操作人员劳动强度也降低了安全隐患。The purpose of the utility model is to provide a filter metal filter screen installation equipment, by using the structure, the convenience and quality of the metal filter screen installation are improved, the labor intensity of the operator is reduced, and the safety hazard is reduced.
为达到上述目的,本实用新型采用的技术方案是:一种过滤器金属滤网安装设备,包括机架、设置于机架上的工作台及设置于工作台上方的压料机构,所述工作台上设有一定位块,所述定位块上设有产品定位槽,所述压料机构设置于所述产品定位槽的正上方;In order to achieve the above purpose, the technical scheme adopted by the present invention is: a filter metal filter screen installation equipment, including a frame, a workbench arranged on the frame and a pressing mechanism arranged above the workbench, the workbench A positioning block is arranged on the table, a product positioning groove is arranged on the positioning block, and the pressing mechanism is arranged just above the product positioning groove;
所述压料机构包括竖向液压缸、连接板及压板,所述连接板及压板设置于所述产品定位槽的正上方,所述竖向液压缸安装于所述机架上,所述连接板的顶面中部与所述竖向液压缸底部的输出轴相连,所述压板的顶部经多组螺栓与所述连接板的底部相连;The pressing mechanism includes a vertical hydraulic cylinder, a connecting plate and a pressing plate, the connecting plate and the pressing plate are arranged directly above the product positioning groove, the vertical hydraulic cylinder is installed on the frame, and the connecting The middle of the top surface of the plate is connected with the output shaft at the bottom of the vertical hydraulic cylinder, and the top of the pressing plate is connected with the bottom of the connecting plate through a plurality of sets of bolts;
所述压板的中部设有一空腔,所述空腔内设有一定位框,所述定位框设置于所述连接板的下方;A cavity is arranged in the middle of the pressing plate, and a positioning frame is arranged in the cavity, and the positioning frame is arranged below the connecting plate;
所述连接板上设有多组通孔,所述定位框的顶部设有多组连接杆,每组所述连接杆的顶部穿过一组所述通孔设置于所述连接板的上方;The connecting plate is provided with a plurality of groups of through holes, the top of the positioning frame is provided with a plurality of groups of connecting rods, and the top of each group of the connecting rods is disposed above the connecting plate through a group of the through holes;
所述连接杆的外部套设有弹簧,所述弹簧的底部抵于所述定位框的顶面上所述弹簧的顶部抵于所述连接板的底面上,所述连接杆的顶部螺接有限位螺母,所述弹簧伸出状态下,所述限位螺母抵于所述连接板的顶面上。The outside of the connecting rod is sleeved with a spring, the bottom of the spring abuts on the top surface of the positioning frame, and the top of the spring abuts on the bottom surface of the connecting plate, and the top of the connecting rod has limited screw connection When the spring is extended, the limit nut abuts on the top surface of the connecting plate.
上述技术方案中,所述连接板上设有多组让位孔,每组所述螺栓的顶部穿过一组所述让位孔设置于所述连接板的上方;所述螺栓上螺接有上螺母及下螺母,所述上螺母的底面抵于所述连接板的顶面上,所述下螺母的顶面抵于所述连接板的底面上。In the above technical solution, the connecting plate is provided with a plurality of sets of escape holes, and the top of each set of the bolts is arranged above the connecting plate through a set of the escape holes; the bolts are screwed with The upper nut and the lower nut, the bottom surface of the upper nut abuts on the top surface of the connecting plate, and the top surface of the lower nut abuts on the bottom surface of the connecting plate.
上述技术方案中,所述连接板的顶部设有两组导杆,所述导杆的顶部与所述机架移动相连,所述导杆平行于所述竖向液压缸的输出轴设置。In the above technical solution, two sets of guide rods are arranged on the top of the connecting plate, the tops of the guide rods are movably connected to the frame, and the guide rods are arranged parallel to the output shaft of the vertical hydraulic cylinder.
上述技术方案中,所述定位块的外缘面上环形均布有至少三组连接螺孔,所述连接螺孔的内端与所述产品定位槽相连通,所述连接螺孔平行于所述定位块的顶面设置;每组所述连接螺孔内螺接有一限位螺栓,所述限位螺栓的内端插设于所述产品定位槽内,所述限位螺栓的外端设置于所述定位块的外部。In the above technical solution, at least three groups of connecting screw holes are uniformly distributed on the outer edge surface of the positioning block, the inner ends of the connecting screw holes are communicated with the product positioning groove, and the connecting screw holes are parallel to the The top surface of the positioning block is arranged; each group of the connecting screw holes is screwed with a limit bolt, the inner end of the limit bolt is inserted into the product positioning groove, and the outer end of the limit bolt is set outside the positioning block.
上述技术方案中,所述限位螺栓的外端设有一抓杆,所述抓杆垂直于所述限位螺栓设置。In the above technical solution, a grab bar is provided at the outer end of the limit bolt, and the grab bar is arranged perpendicular to the limit bolt.
上述技术方案中,所述机架上设有一控制器,所述控制器与所述竖向液压缸电控连接。In the above technical solution, a controller is provided on the frame, and the controller is electrically connected to the vertical hydraulic cylinder.
由于上述技术方案运用,本实用新型与现有技术相比具有下列优点:Due to the application of the above-mentioned technical solutions, the present invention has the following advantages compared with the prior art:
1.本实用新型中利用产品定位槽对产品进行定位,再利用压料机构对产品进行压装,在压装过程中利用定位框将滤网压在产品的顶面上,利用压板将滤网压入到产品的凹槽内,实现产品的快速安装,既能够提高安装效率,又能够保证安装质量,同时还能够防止刮伤操作人员,降低安全隐患。1. In this utility model, the product positioning groove is used to position the product, and then the pressing mechanism is used to press the product. During the pressing process, the positioning frame is used to press the filter screen on the top surface of the product, and the pressure plate is used to press the filter screen. It can be pressed into the groove of the product to realize the rapid installation of the product, which can not only improve the installation efficiency, but also ensure the installation quality, and at the same time, it can prevent the operator from being scratched and reduce the potential safety hazard.
附图说明Description of drawings
图1是本实用新型实施例一中的结构示意图;Fig. 1 is the structural representation in the first embodiment of the present utility model;
图2是图1的剖视结构示意图。FIG. 2 is a schematic cross-sectional structure diagram of FIG. 1 .
其中:1、机架;2、工作台;3、定位块;4、产品定位槽;5、竖向液压缸;6、连接板;7、压板;8、螺栓;9、空腔;10、定位框;11、通孔;12、连接杆;13、弹簧;14、限位螺母;15、让位孔;16、上螺母;17、下螺母;18、导杆;19、连接螺孔;20、限位螺栓;21、抓杆;22、控制器。Among them: 1. Frame; 2. Workbench; 3. Positioning block; 4. Product positioning groove; 5. Vertical hydraulic cylinder; 6. Connecting plate; 7. Pressure plate; 8. Bolt; 9. Cavity; 10. Positioning frame; 11, through hole; 12, connecting rod; 13, spring; 14, limit nut; 15, give way hole; 16, upper nut; 17, lower nut; 18, guide rod; 19, connecting screw hole; 20. Limit bolt; 21. Grab rod; 22. Controller.
具体实施方式Detailed ways
下面结合附图及实施例对本实用新型作进一步描述:Below in conjunction with accompanying drawing and embodiment, the utility model is further described:
实施例一:参见图1、2所示,一种过滤器金属滤网安装设备,包括机架1、设置于机架上的工作台2及设置于工作台上方的压料机构,所述工作台上设有一定位块3,所述定位块上设有产品定位槽4,所述压料机构设置于所述产品定位槽的正上方;Embodiment 1: Referring to Figures 1 and 2, a filter metal filter screen installation equipment includes a
所述压料机构包括竖向液压缸5、连接板6及压板7,所述连接板及压板设置于所述产品定位槽的正上方,所述竖向液压缸安装于所述机架上,所述连接板的顶面中部与所述竖向液压缸底部的输出轴相连,所述压板的顶部经多组螺栓8与所述连接板的底部相连;The pressing mechanism includes a vertical
所述压板的中部设有一空腔9,所述空腔内设有一定位框10,所述定位框设置于所述连接板的下方;A
所述连接板上设有多组通孔11,所述定位框的顶部设有多组连接杆12,每组所述连接杆的顶部穿过一组所述通孔设置于所述连接板的上方;The connecting plate is provided with a plurality of groups of through
所述连接杆的外部套设有弹簧13,所述弹簧的底部抵于所述定位框的顶面上所述弹簧的顶部抵于所述连接板的底面上,所述连接杆的顶部螺接有限位螺母14,所述弹簧伸出状态下,所述限位螺母抵于所述连接板的顶面上。The outside of the connecting rod is sleeved with a
在本实施例中,金属滤网会包括滤网、限位框及盖板,限位框的顶部设有凹槽,滤网的边缘先卡入到凹槽内,然后将盖板盖在限位框顶部,利用焊接或者螺接方式,将盖板与限位框进行连接,使得盖板及限位框与滤网进行连接。在安装的时候,将限位框放在产品定位槽内,然后将滤网放在限位框的顶部,然后竖向液压缸的输出轴伸出,带动连接板、压板及定位框朝下移动,定位框会先将滤网压在限位款上面,然后连接板继续移动,使得压板朝下移动,而限位框不移动,弹簧被压缩,压板朝下移动的时候,将滤网的边缘卡入到限位框的凹槽内,然后竖向液压缸输出轴回缩,带动定位框及压板朝上移动,脱离滤网及限位框,即可实现滤网外边缘与限位框的组装定位,后续将盖板与限位框进行连接即可。在本实施例中,安装效率高,质量好,同时能够降低操作人员的劳动强度,也能够降低安全隐患,防止滤网刮伤操作人员。In this embodiment, the metal filter screen includes a filter screen, a limit frame and a cover plate. The top of the limit frame is provided with a groove, and the edge of the filter screen is snapped into the groove first, and then the cover plate is covered on the limit plate. On the top of the position frame, the cover plate and the limit frame are connected by welding or screw connection, so that the cover plate and the limit frame are connected with the filter screen. When installing, place the limit frame in the product positioning groove, then place the filter screen on the top of the limit frame, and then extend the output shaft of the vertical hydraulic cylinder to drive the connecting plate, the pressure plate and the positioning frame to move down , the positioning frame will first press the filter screen on the limit section, and then the connecting plate will continue to move, so that the pressure plate moves downward, while the limit frame does not move, the spring is compressed, and when the pressure plate moves downward, move the edge of the filter screen It is snapped into the groove of the limit frame, and then the output shaft of the vertical hydraulic cylinder is retracted, which drives the positioning frame and the pressure plate to move upward, and is separated from the filter screen and the limit frame, and the outer edge of the filter screen and the limit frame can be connected. After assembly and positioning, the cover plate and the limit frame can be connected later. In this embodiment, the installation efficiency is high, the quality is good, the labor intensity of the operator can be reduced, the hidden danger of safety can also be reduced, and the filter screen can be prevented from scratching the operator.
参见图1、2所示,所述连接板上设有多组让位孔15,每组所述螺栓的顶部穿过一组所述让位孔设置于所述连接板的上方;所述螺栓上螺接有上螺母16及下螺母17,所述上螺母的底面抵于所述连接板的顶面上,所述下螺母的顶面抵于所述连接板的底面上。Referring to Figures 1 and 2, the connecting plate is provided with a plurality of sets of
在本实施例中,上螺母及下螺母的设置,这样能够调节压板与连接板之间的距离,调节压板对滤网的下压距离,适用于不同深度凹槽的限位框,提高适用范围,同时上下螺母拧紧之后还能够对螺栓的位置进行固定,防止压板上下移动。In this embodiment, the arrangement of the upper nut and the lower nut can adjust the distance between the pressure plate and the connecting plate, and adjust the pressing distance of the pressure plate to the filter screen, which is suitable for the limit frame of grooves of different depths, and improves the scope of application. At the same time, after the upper and lower nuts are tightened, the position of the bolt can be fixed to prevent the pressure plate from moving up and down.
参见图1、2所示,所述连接板的顶部设有两组导杆18,所述导杆的顶部与所述机架移动相连,所述导杆平行于所述竖向液压缸的输出轴设置。Referring to Figures 1 and 2, two sets of
导杆的设置,用于保证连接板上下移动保持竖直状态,减少竖向液压缸输出轴的侧向力,保证竖向液压缸的使用寿命。The setting of the guide rod is used to ensure that the connecting plate moves up and down to maintain a vertical state, reduce the lateral force of the output shaft of the vertical hydraulic cylinder, and ensure the service life of the vertical hydraulic cylinder.
同时,在定位框先先将滤网压在限位框顶部的时候,连接板继续朝下移动的时候,连接板会将弹簧进行压缩,压缩越多,则定位框的压紧力度更大,更加能够防止滤网移动,保证定位框外部的滤网能够顺利的被压板压入到凹槽内。At the same time, when the positioning frame first presses the filter screen on the top of the limiting frame, when the connecting plate continues to move downward, the connecting plate will compress the spring. The more compression, the greater the pressing force of the positioning frame. It can further prevent the filter screen from moving, and ensure that the filter screen outside the positioning frame can be smoothly pressed into the groove by the pressure plate.
参见图1、2所示,所述定位块的外缘面上环形均布有至少三组连接螺孔19,所述连接螺孔的内端与所述产品定位槽相连通,所述连接螺孔平行于所述定位块的顶面设置;每组所述连接螺孔内螺接有一限位螺栓20,所述限位螺栓的内端插设于所述产品定位槽内,所述限位螺栓的外端设置于所述定位块的外部。Referring to Figures 1 and 2, at least three sets of connecting screw holes 19 are uniformly distributed on the outer edge surface of the positioning block. The holes are arranged parallel to the top surface of the positioning block; each group of the connecting screw holes is screwed with a
在本实施例中,限位螺栓的设置,能够根据产品的尺寸,也就是限位框的尺寸,对限位螺栓内端的位置进行调节,调节限位螺栓内端与产品定位槽内壁之间的距离,适用于不同尺寸的产品定位,提高适用范围。定位的时候,直接将产品的限位框放入到产品定位槽内,限位框的外表面则与限位螺栓的内端面接触。In this embodiment, the setting of the limit bolt can adjust the position of the inner end of the limit bolt according to the size of the product, that is, the size of the limit frame, and adjust the position between the inner end of the limit bolt and the inner wall of the product positioning groove. Distance, suitable for product positioning of different sizes, improve the scope of application. When positioning, directly put the limit frame of the product into the product positioning groove, and the outer surface of the limit frame is in contact with the inner end face of the limit bolt.
同时,产品尺寸不同的时候,也可以更换不同尺寸的定位框及压板,适用于不用尺寸的产品,提高适用范围。At the same time, when the product size is different, the positioning frame and pressure plate of different sizes can also be replaced, which is suitable for products of different sizes and improves the scope of application.
参见图1、2所示,所述限位螺栓的外端设有一抓杆21,所述抓杆垂直于所述限位螺栓设置。抓杆的设置,便于带动限位螺栓的转动,无需采用工具带动限位螺栓转动,方便快捷。Referring to FIGS. 1 and 2 , a
所述机架上设有一控制器22,所述控制器与所述竖向液压缸电控连接。控制器用于控制竖向液压缸输出轴的伸出及回缩。A
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202122959999.0U CN216576479U (en) | 2021-11-29 | 2021-11-29 | Installation equipment for metal filter screen of filter |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122959999.0U Expired - Fee Related CN216576479U (en) | 2021-11-29 | 2021-11-29 | Installation equipment for metal filter screen of filter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216576479U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117415582A (en) * | 2023-11-24 | 2024-01-19 | 丽水新博格科技有限公司 | An automatic filter assembly machine |
-
2021
- 2021-11-29 CN CN202122959999.0U patent/CN216576479U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117415582A (en) * | 2023-11-24 | 2024-01-19 | 丽水新博格科技有限公司 | An automatic filter assembly machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220524 |
