CN219683027U - Environment-friendly spraying device for aluminum alloy machined parts - Google Patents
Environment-friendly spraying device for aluminum alloy machined parts Download PDFInfo
- Publication number
- CN219683027U CN219683027U CN202320127445.0U CN202320127445U CN219683027U CN 219683027 U CN219683027 U CN 219683027U CN 202320127445 U CN202320127445 U CN 202320127445U CN 219683027 U CN219683027 U CN 219683027U
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- China
- Prior art keywords
- bottom plate
- aluminum alloy
- gear
- spray gun
- spraying device
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- 238000005507 spraying Methods 0.000 title claims abstract description 41
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 23
- 239000007921 spray Substances 0.000 claims abstract description 29
- 239000000428 dust Substances 0.000 claims description 45
- 239000000843 powder Substances 0.000 claims description 35
- 238000011084 recovery Methods 0.000 claims description 14
- 238000007790 scraping Methods 0.000 claims description 8
- 230000003068 static effect Effects 0.000 claims description 7
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 6
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 6
- 241001330002 Bambuseae Species 0.000 claims description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 6
- 239000011425 bamboo Substances 0.000 claims description 6
- 230000007613 environmental effect Effects 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000005686 electrostatic field Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 210000004072 lung Anatomy 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Electrostatic Spraying Apparatus (AREA)
Abstract
The utility model belongs to the technical field of aluminum alloy workpiece spraying, and discloses an aluminum alloy workpiece environment-friendly spraying device which comprises a bottom plate, wherein a groove is formed in the bottom plate, a rotary table is arranged in the groove, a rotating device is arranged in the bottom plate, the rotary table is driven to rotate through the rotating device, an electric lifting table is arranged at the top of the rotary table, a first motor is arranged in the electric lifting table, an electrostatic spray gun is rotatably arranged outside the electric lifting table, and the electrostatic spray gun is driven to rotate through the first motor. According to the utility model, the lifting table with the lifting height and the rotating angle and the rotating table with the rotating angle are arranged, the electric lifting table is started to drive the electrostatic spray gun to carry out spraying height adjustment, the second motor is started, the rotating table is driven to rotate through the meshing of the first gear and the second gear, and then the first motor is matched, so that the electrostatic spray gun can be subjected to spraying angle adjustment, and further, the spraying position can be randomly adjusted.
Description
Technical Field
The utility model belongs to the technical field of aluminum alloy workpiece spraying, and particularly relates to an environment-friendly aluminum alloy workpiece spraying device.
Background
In the production process of the aluminum alloy machined part, the aluminum alloy machined part is often required to be subjected to surface treatment by spraying so as to meet the production requirements of rust prevention, corrosion prevention, attractive appearance and the like. The most common methods for performing surface treatment of aluminum alloy workpieces are three types: electrophoretic coating, electrostatic powder spraying and anodic oxidation, wherein electrostatic powder spraying is widely used because of its high spraying efficiency, and the sprayed coating is strong and durable. The existing electrostatic powder spraying device is mainly a movable bottom plate, a control console and a powder tank are arranged on the bottom plate, and an electrostatic spray gun is hung on one side of the control console, however, when specific spraying is carried out, a worker needs to manually pick up the electrostatic spray gun to spray an aluminum alloy workpiece, and when spraying is carried out at different heights and angle positions, the worker also needs to move to spray by means of tools, so that the spraying is inconvenient; in addition, when spraying, can produce dust pollution in the surrounding air, during the workman is working under this environment, can inhale the dust in the lung, causes certain harm to the health, and the dust granule that drifts in the air can fall to ground gradually, causes the material extravagant.
Disclosure of Invention
The utility model aims to provide an environment-friendly spraying device for an aluminum alloy machined part, which aims to solve the problems in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the aluminum alloy machined part environment-friendly spraying device comprises a bottom plate, a groove is formed in the bottom plate, a rotary table is arranged in the groove, a rotating device is arranged in the bottom plate, the rotary table is driven to rotate through the rotating device, an electric lifting table is arranged at the top of the rotary table, a first motor is arranged in the electric lifting table, an electrostatic spray gun is installed in the electric lifting table through external rotation, and the electrostatic spray gun is driven to rotate through the first motor.
Preferably, the bottom plate is provided with a powder tank, the top of the powder tank is provided with a powder pump, one end of the powder pump is communicated with the powder tank through a powder suction pipe, and the other end of the powder pump is communicated with the electrostatic spray gun through a powder conveying hose.
Preferably, the rotating device comprises a second motor fixed in the bottom plate, a first gear is sleeved and fixed on an output shaft of the second motor, a second gear is fixed at the bottom of the rotary table, the first gear is meshed with the second gear, and the diameter of the first gear is smaller than that of the second gear.
Preferably, the top of bottom plate is equipped with the dust removal case, the top of dust removal case is equipped with centrifugal fan, the inside of dust removal case is equipped with the diaphragm, be equipped with the through-hole on the diaphragm, the bottom of through-hole is equipped with and strains a section of thick bamboo, the dust removal case has seted up the wind gap towards one side of static spray gun, and the wind gap communicates in the outside of straining a section of thick bamboo.
Preferably, an electric telescopic rod is fixed on the transverse plate, a scraping plate is connected to the bottom of the electric telescopic rod through the transverse plate, and the scraping plate is movably sleeved outside the filter cylinder.
Preferably, a guide groove is formed in the bottom plate, a recovery box is slidably mounted in the guide groove, and the recovery box is located right below the dust removal box.
Preferably, the bottom of the bottom plate is provided with a universal wheel, one side of the dust removal box is provided with a push rod, and one side of the recovery box is provided with a handle.
Compared with the prior art, the utility model has the following beneficial effects:
(1) The utility model is provided with the lifting table with the lifting height and the rotating angle, the electric lifting table is started to drive the electrostatic spray gun to carry out spraying height adjustment, the second motor is started, the rotating table is driven to rotate by the meshing of the first gear and the second gear, and then the first motor is matched to carry out spraying angle adjustment on the electrostatic spray gun, so that the spraying position can be adjusted arbitrarily.
(2) The utility model provides the dust removing box capable of reducing dust pollution and recycling materials, dust can be sucked into the dust removing box by starting the centrifugal fan, clean air is discharged from the exhaust pipe of the centrifugal fan after being filtered by the filter cylinder, the electric lifting rod is started to drive the scraping plate to slide downwards, and the dust is scraped off from the filter cylinder and falls into the recycling box to be collected, so that the dust falling to the environment and the recycling of materials are realized.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is an exploded view of the dust box of the present utility model;
FIG. 3 is an exploded view of the turntable and electric lift table of the present utility model;
in the figure: 1-bottom plate, 2-universal wheel, 3-suction box, 4-push rod, 5-centrifugal fan, 6-recovery box, 7-handle, 8-revolving stage, 9-electric lifting platform, 10-powder jar, 11-powder pump, 12-static spray gun, 13-first motor, 14-diaphragm, 15-filter cartridge, 16-electric telescopic link, 17-scraper blade, 18-second motor, 19-first gear, 20-second gear.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, in this embodiment, an environment-friendly spraying device for aluminum alloy workpieces is provided, which includes a bottom plate 1, a groove is provided on the bottom plate 1, a turntable 8 is provided in the groove, a rotating device is provided in the bottom plate 1, the turntable 8 is driven to rotate by the rotating device, an electric lifting table 9 is provided at the top of the turntable 8, a first motor 13 is provided in the electric lifting table 9, an electrostatic spray gun 12 is installed on the outer rotation of the electric lifting table 9, and the electrostatic spray gun 12 is driven to rotate by the first motor 13.
The bottom plate 1 is provided with a powder tank 10, the top of the powder tank 10 is provided with a powder pump 11, one end of the powder pump 11 is communicated with the powder tank 10 through a powder suction pipe, and the other end is communicated with an electrostatic spray gun 12 through a powder conveying hose.
From the above, the spraying principle of the environment-friendly spraying device for the whole aluminum alloy machined part is as follows:
pushing the push rod 4, moving the whole device to a designated position through the universal wheel 2, starting the device, at the moment, supplying powder to the electrostatic spray gun 12 through the powder pump 11 for spraying, starting the electric lifting table 9 to change the spraying height of the electrostatic spray gun 12, and starting the rotating device and the first motor 13 to change the spraying angle of the electrostatic spray gun 12, thereby realizing the omnibearing spraying of the aluminum alloy workpiece.
For specific reference to the spray principle of the electrostatic spray gun 12, reference is made to what is described in CN113198629 a: the powder coating particles are sprayed from a nozzle of a gun head in an atomization state under the blowing of auxiliary air flow, an electrode needle capable of releasing high-voltage static electricity is arranged in the center of the nozzle, the electrode needle can radiate an electrostatic field, when the atomized powder coating particles pass through the high-voltage static electric field, the powder can be charged with static charges, and finally the powder coating particles are adsorbed on the surface of a sprayed workpiece with opposite static charges.
Specifically, regarding the rotating device, the following preferred structure is provided, referring to fig. 3:
the rotating device comprises a second motor 18 fixed in the bottom plate 1, a first gear 19 is sleeved and fixed on an output shaft of the second motor 18, a second gear 20 is fixed at the bottom of the turntable 8, the first gear 19 is in meshed connection with the second gear 20, and the diameter of the first gear 19 is smaller than that of the second gear 20.
As can be seen from the above, the principle about the rotating device is:
the second motor 18 is started, the first gear 19 starts to rotate, and the second gear 20 meshed with the second motor starts to rotate at the moment, so that the turntable 8, namely the electrostatic spray gun 12, is driven to rotate, and the spraying angle is changed.
Since a certain dust pollution and a material waste are caused in the air when the electrostatic powder spraying is performed, the dust removing tank 3 and the recovery tank 6 are designed, and the following preferable structure is provided, referring to fig. 3:
the top of bottom plate 1 is equipped with dust removal case 3, and the top of dust removal case 3 is equipped with centrifugal fan 5, and the inside of dust removal case 3 is equipped with diaphragm 14, is equipped with the through-hole on the diaphragm 14, and the bottom of through-hole is equipped with and strains a section of thick bamboo 15, and the dust removal case 3 has seted up the wind gap towards one side of static spray gun 12, and the wind gap communicates in the outside of straining a section of thick bamboo 15.
An electric telescopic rod 16 is fixed on the transverse plate 14, a scraping plate 17 penetrates through the transverse plate 14 at the bottom of the electric telescopic rod 16, and the scraping plate 17 is movably sleeved outside the filter cylinder 15.
A guide groove is arranged in the bottom plate 1, a recovery box 6 is slidably mounted in the guide groove, and the recovery box 6 is positioned right below the dust removal box 3.
As can be seen from the above, the dust removal and recovery principle is as follows:
dedusting:
the centrifugal fan 5 is started, dust in the air is sucked into the dust removing box 3 through the air port, at the moment, the dust is acted by air flow to approach the surface of the filter cylinder 15, the aperture of the filter hole of the filter cylinder 15 is smaller than the diameter of the dust, the dust is adsorbed on the surface of the filter cylinder 15, the filtered clean air continues to upwards through the filter cylinder 15 and is discharged through the exhaust pipe of the centrifugal fan 5, along with continuous suction of the dust, more and more dust is accumulated on the surface of the filter cylinder 15 after adsorption, the filter hole of the filter cylinder 15 is blocked when a certain amount of dust is reached, and the adsorbed dust can be recycled.
And (3) recycling:
after the spraying is finished, the electric telescopic rod 16 is started, the scraping plate 17 slides downwards along the filter cylinder 15 at the moment, dust adsorbed and accumulated on the filter cylinder 15 is swept, the dust falls downwards under the action of gravity until falling into the recovery box 6, the recovery box 6 slides at the moment and is pulled out of the guide groove of the bottom plate 1, the dust in the recovery box 6 can be recovered and reused, and meanwhile, the dust accumulation condition of the filter cylinder is cleaned.
In addition, to the aluminum alloy machined part environment-friendly spraying device provided by the embodiment provided by the utility model, the universal wheel 2 is arranged at the bottom of the bottom plate 1, the push rod 4 is arranged on one side of the dust removal box 3, and the handle 7 is arranged on one side of the recovery box 6.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Aluminum alloy machined part environmental protection spraying device, including bottom plate (1), its characterized in that: be equipped with the recess on bottom plate (1), be equipped with revolving stage (8) in the recess, be equipped with rotating device in bottom plate (1), just revolving stage (8) are rotatory through the rotating device drive, the top of revolving stage (8) is equipped with electric lift platform (9), be equipped with first motor (13) in electric lift platform (9), electrostatic spray gun (12) are installed in the outside rotation of electric lift platform (9), and electrostatic spray gun (12) are rotatory through first motor (13) drive.
2. The aluminum alloy machined part environment-friendly spraying device according to claim 1, wherein: be equipped with powder jar (10) on bottom plate (1), the top of powder jar (10) is equipped with powder pump (11), and the one end of powder pump (11) through inhale the powder pipe with powder jar (10) intercommunication, the other end through defeated powder hose with electrostatic spray gun (12) intercommunication.
3. The aluminum alloy machined part environment-friendly spraying device according to claim 1, wherein: the rotating device comprises a second motor (18) fixed in the bottom plate (1), a first gear (19) is sleeved and fixed on an output shaft of the second motor (18), a second gear (20) is fixed at the bottom of the rotary table (8), the first gear (19) is meshed and connected with the second gear (20), and the diameter of the first gear (19) is smaller than that of the second gear (20).
4. The aluminum alloy machined part environment-friendly spraying device according to claim 1, wherein: the top of bottom plate (1) is equipped with dust removal case (3), the top of dust removal case (3) is equipped with centrifugal fan (5), the inside of dust removal case (3) is equipped with diaphragm (14), be equipped with the through-hole on diaphragm (14), the bottom of through-hole is equipped with and strains a section of thick bamboo (15), one side of dust removal case (3) orientation static spray gun (12) has been seted up the wind gap, and the wind gap communicates in the outside of straining a section of thick bamboo (15).
5. The aluminum alloy machined part environment-friendly spraying device according to claim 4, wherein: an electric telescopic rod (16) is fixed on the transverse plate (14), a scraping plate (17) is connected to the bottom of the electric telescopic rod (16) penetrating through the transverse plate (14), and the scraping plate (17) is movably sleeved outside the filter cylinder (15).
6. The aluminum alloy machined part environment-friendly spraying device according to claim 4, wherein: the dust removing device is characterized in that a guide groove is formed in the bottom plate (1), a recovery box (6) is slidably mounted in the guide groove, and the recovery box (6) is located right below the dust removing box (3).
7. The aluminum alloy machined part environment-friendly spraying device according to claim 6, wherein: the bottom of bottom plate (1) is equipped with universal wheel (2), one side of dust removal case (3) is equipped with push rod (4), one side of collection box (6) is equipped with handle (7).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320127445.0U CN219683027U (en) | 2023-01-12 | 2023-01-12 | Environment-friendly spraying device for aluminum alloy machined parts |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320127445.0U CN219683027U (en) | 2023-01-12 | 2023-01-12 | Environment-friendly spraying device for aluminum alloy machined parts |
Publications (1)
Publication Number | Publication Date |
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CN219683027U true CN219683027U (en) | 2023-09-15 |
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ID=87961950
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202320127445.0U Active CN219683027U (en) | 2023-01-12 | 2023-01-12 | Environment-friendly spraying device for aluminum alloy machined parts |
Country Status (1)
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CN (1) | CN219683027U (en) |
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2023
- 2023-01-12 CN CN202320127445.0U patent/CN219683027U/en active Active
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