CN219681698U - Horizontal sled dress scraper blade evaporation plant that evaporation effect is good - Google Patents

Horizontal sled dress scraper blade evaporation plant that evaporation effect is good Download PDF

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Publication number
CN219681698U
CN219681698U CN202223493982.1U CN202223493982U CN219681698U CN 219681698 U CN219681698 U CN 219681698U CN 202223493982 U CN202223493982 U CN 202223493982U CN 219681698 U CN219681698 U CN 219681698U
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frame
horizontal
evaporation
fixedly arranged
fixed mounting
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CN202223493982.1U
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Inventor
张航
周钦灵
包连胜
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Jiangsu World Top Thermal Technology Co ltd
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Jiangsu World Top Thermal Technology Co ltd
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Abstract

The utility model relates to the technical field of evaporators, and discloses a horizontal skid-mounted scraper evaporator with a good evaporation effect, which comprises a frame and a horizontal scraper evaporator, wherein the horizontal scraper evaporator is fixedly arranged in the frame, a rear end cover is fixedly arranged at the left end of a cylinder body of the horizontal scraper evaporator, a front end cover is fixedly arranged at the right end of the cylinder body of the horizontal scraper evaporator, bearing seat plates are respectively arranged at the front end cover and the rear end cover, bearings at two ends of the cylinder body are connected with the bearing seat plates through bolts, and mechanical seals for preventing materials from leaking outwards are arranged at two ends of the cylinder body of the horizontal scraper evaporator. The utility model has high evaporation intensity, increases the temperature difference with the heat medium by reducing the boiling point of the material, and in addition, when the stirring shaft rotates, the scraping plates on the blades are tightly attached to the inner wall of the cylinder, thereby effectively reducing the scaling probability of solid content of the material on the inner wall of the cylinder, and improving the heat transfer coefficient of the wall of the evaporation cylinder, so that the evaporation intensity is high, and the evaporation effect is improved.

Description

Horizontal sled dress scraper blade evaporation plant that evaporation effect is good
Technical Field
The utility model relates to the technical field of evaporators, in particular to a horizontal skid-mounted scraper evaporation device with a good evaporation effect.
Background
The evaporation reduction or drying treatment of the materials with high viscosity, easy crystallization, scaling and heat sensitivity generally adopts a scraper evaporator, the conventional scraper evaporator mainly comprises a cylinder body and a stirring shaft, a jacket is arranged outside the cylinder body, heating steam is introduced into the jacket, a scraper is arranged on the stirring shaft, and a small gap is kept between the scraper and the inner wall of the heating jacket. The liquid is fed into the evaporator from the upper part of the cylinder, and is evaporated and concentrated continuously under the action of gravity and the rotary scraping plate to discharge the liquid from the bottom.
The cylinder body and the stirring shaft of the common scraper evaporator adopt vertical structures, so that the installation height of the whole set of equipment is very high, the main machine of the scraper evaporator and a system of the matched equipment of the main machine of the scraper evaporator are difficult to skid-mount, the occupied space is large, and the installation and maintenance and the daily operation are inconvenient.
Disclosure of Invention
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a horizontal sled dress scraper blade evaporation plant that evaporation effect is good, includes frame and horizontal scraper blade evaporator, horizontal scraper blade evaporator fixed mounting is in the inside of frame, horizontal scraper blade evaporator's barrel left end fixed mounting has the rear end cap, horizontal scraper blade evaporator's barrel right-hand member fixed mounting has the front end housing, and front end housing and rear end housing all have bearing plate, and barrel both ends bearing and bearing plate are with bolted connection, and horizontal scraper blade evaporator's barrel both ends set up the quick-witted seal that prevents the material hourglass outward, and quick-witted seal is with bolted connection on front end housing and rear end cap, and the (mixing) shaft both ends stretch into quick-witted seal and bearing in, and the (mixing) shaft front end is driven the (mixing) shaft rotation by the sprocket.
The inside of the barrel of horizontal scraper blade evaporimeter is provided with the (mixing) shaft, fixed mounting has stirring paddle blade on the axis body of (mixing) shaft, stirring paddle blade's upper end fixed mounting has the fixed plate, the inside of fixed plate is provided with the connecting rod, the upper end fixed mounting of connecting rod has the scraper blade, the spring has been cup jointed on the body of rod of connecting rod, the lower extreme fixed mounting of connecting rod has the limiting plate, the discharge gate department fixed mounting of rear end cap has the ejection of compact chamber, the left wall fixed mounting of ejection of compact chamber has the cylinder seat, fixed mounting has the cylinder on the cylinder seat, the telescopic end fixed mounting of cylinder has the piston, and the piston can be closed and be opened with the rear end cap upper discharge gate of horizontal scraper blade evaporimeter along with cylinder reciprocating motion, and the material in the barrel of horizontal scraper blade evaporimeter is discharged through ejection of compact chamber when the discharge gate is opened, and the scraper blade is made with wear-resisting and high temperature resistant nonmetallic material, and spring under the effect, and when the (mixing) shaft rotates like this, the scraper blade can scrape the material that glues at the barrel inner wall, and the inside the barrel material is clean, and the stirring shaft rotates under program control in turn, can be with the inside material evaporation of barrel is even.
Preferably, the front end cover is provided with a material inlet, a defoaming agent inlet and an air outlet, the inside of the frame is fixedly provided with a distilled water tank, the inside of the frame is fixedly provided with a distilled water pump, the inside of the frame is fixedly provided with a feed pump, the feed pump is connected with the material inlet through a pipeline, the distilled water tank is used for storing distilled water generated in a jacket of the horizontal scraper evaporator, and the distilled water tank is provided with a water inlet, a water outlet, a sewage outlet, an air outlet and a liquid level meter.
Preferably, the inside fixed mounting of frame has the condenser, the inside fixed mounting of frame has the filter, the filter dress is in the top of horizontal scraper blade evaporimeter front end housing for the steam that filters the material evaporation out, the filter comprises filter element, washing unit and shell, filter element optional filter screen, orifice plate or baffling board according to specific evaporation material, washing unit is used for washing the filter element on line, set up the inspection door on the shell, make things convenient for the washing of filter element to trade, the condenser is located horizontal scraper blade evaporimeter top for the steam condensate water that evaporates the material out, the condenser adopts tubular condenser generally also can adopt plate condenser.
Preferably, the vacuum liquid discharge tank is fixedly arranged in the frame, the vacuum pump is fixedly arranged in the frame, and the vacuum pump is connected with the vacuum liquid discharge tank through a connecting pipe.
Preferably, a transmission device is fixedly arranged in the frame, a plate heat exchanger is fixedly arranged in the frame and used for cooling condensed water, the cooled condensed water can be used as working fluid of a vacuum pump, the transmission device is used for driving a stirring shaft of the horizontal scraper evaporator, and the transmission device consists of a motor, a speed reducer, a chain wheel, a chain and the like.
Preferably, the inside fixed mounting of frame has the condensate water pitcher, the inside fixed mounting of frame has the condensate water pump, the condensate water pitcher passes through the connecting pipe and is connected with the condensate water pump, the inside fixed mounting of frame has the control box, the condensate water pitcher is used for storing the comdenstion water that the material evaporation produced, the condensate water pitcher is equipped with water inlet, the delivery port, the drain, the gas vent, the level gauge, the frame is used for fixed horizontal scraper blade evaporimeter and corollary equipment, the skeleton of frame is made with section bars such as square pipe, channel-section bars, set up the stainless steel panel outward for the skeleton, bolted connection for panel and skeleton, equipment in the convenient maintenance frame, the control box is located the position of convenient operation on the frame, electrical control original paper and operation program module have been arranged in the control box, touch-sensitive screen can operate equipment on the panel through the control box.
The utility model provides a horizontal skid-mounted scraper evaporation device with good evaporation effect. The device comprises the following
The beneficial effects are that:
(1) The utility model can realize low-temperature vacuum operation, and the path from the evaporating surface to the condenser is short, so that the cylinder body of the horizontal scraper evaporator maintains higher vacuum degree (more than-800 mmHg), and the boiling point of the processed material is effectively reduced due to the improvement of the vacuum degree, thereby being particularly suitable for low-temperature evaporation of the heat-sensitive material.
(2) The utility model has high evaporation intensity, increases the temperature difference with the heat medium by reducing the boiling point of the material, and when the stirring shaft rotates, the scraping plates on the blades are clung to the inner wall of the cylinder, thereby effectively reducing the scaling probability of solid content of the material on the inner wall of the cylinder, and improving the heat transfer coefficient of the wall of the evaporation cylinder, so the evaporation intensity is very high, and the evaporation effect is improved.
(3) The utility model can treat materials which are difficult to treat, have high viscosity, contain particles, are heat sensitive and are easy to crystallize, the horizontal scraper evaporator has high operation elasticity, stable operation condition, small maintenance workload and convenient maintenance, and the horizontal scraper evaporator and the matched equipment thereof automatically operate under the control of a program, thereby being very convenient to operate.
(4) The horizontal scraper evaporator and the matched equipment thereof are compact in arrangement and convenient to install, maintain and operate in daily life by adopting the skid-mounted structure, and in addition, a plurality of horizontal scraper evaporator equipment can be combined together at will, so that the requirements of various treatment capacity of materials are met, and the installation and the combination are convenient.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:
FIG. 1 is a schematic cross-sectional view of the present utility model;
FIG. 2 is a schematic side view of the present utility model;
FIG. 3 is a schematic view of a portion of a screed according to the present utility model.
In the figure: 1. a frame; 2. a horizontal scraper evaporator; 3. a rear end cover; 4. a stirring shaft; 5. a cylinder block; 6. a cylinder; 7. a discharge cavity; 8. a front end cover; 9. stirring paddles; 10. a distilled water tank; 11. a distilled water pump; 12. a feed pump; 13. a condenser; 14. a filter; 15. a vacuum liquid discharge tank; 16. a vacuum pump; 17. a transmission device; 18. a plate heat exchanger; 19. a condensate water tank; 20. a condensate pump; 21. a control box; 22. a fixing plate; 23. a connecting rod; 24. a limiting plate; 25. a spring; 26. a scraper.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
As shown in fig. 1-3, the present utility model provides a technical solution: the utility model provides a horizontal sled dress scraper blade evaporation plant that evaporation effect is good, including frame 1 and horizontal scraper blade evaporator 2, horizontal scraper blade evaporator 2 fixed mounting is in the inside of frame 1, the barrel left end fixed mounting of horizontal scraper blade evaporator 2 has rear end cover 3, the barrel right-hand member fixed mounting of horizontal scraper blade evaporator 2 has front end cover 8, front end cover 8 and rear end cover 3 all have bearing plate, barrel both ends bearing and bearing plate are with bolted connection, the barrel both ends of horizontal scraper blade evaporator 2 set up the quick-witted seal that prevents the material leak outward, bolted connection is used on front end cover 8 and rear end cover 3 for the quick-witted seal, in the (mixing) shaft 4 both ends stretch into quick-witted seal and bearing, (mixing) shaft 4 front end is driven (mixing) shaft 4 rotation by the sprocket.
The inside of the barrel of horizontal scraper evaporator 2 is provided with (mixing) shaft 4, fixed mounting has stirring paddle 9 on the axis body of (mixing) shaft 4, stirring paddle 9's upper end fixed mounting has fixed plate 22, the inside of fixed plate 22 is provided with connecting rod 23, connecting rod 23's upper end fixed mounting has scraper blade 26, the spring 25 has been cup jointed on connecting rod 23's the body of rod, connecting rod 23's lower extreme fixed mounting has limiting plate 24, the discharge gate department fixed mounting of rear end cap 3 has ejection of compact chamber 7, the left wall fixed mounting of ejection of compact chamber 7 has cylinder seat 5, fixed mounting has cylinder 6 on the cylinder seat 5, the telescopic end fixed mounting of cylinder 6 has the piston, the piston is along with cylinder 6 reciprocating motion, can be with the last discharge gate of horizontal scraper evaporator 2's rear end cap 3 closed and open, the material in the barrel of horizontal scraper evaporator 2 is discharged through ejection of compact chamber 7 when the discharge gate is opened, scraper blade 26 is made with wear-resisting and high temperature resistant nonmetallic material, spring 25 is under the effect, during the rotation of (mixing) shaft 4 like this, scraper blade 26 can scrape the material that glues the barrel inner wall under the control, the inside can be evenly stirred the inside the barrel with the rotation of stirring shaft 4.
The front end cover 8 is provided with a material inlet, a defoaming agent inlet and an air outlet, the inside of the frame 1 is fixedly provided with a distilled water tank 10, the inside of the frame 1 is fixedly provided with a distilled water pump 11, the inside of the frame 1 is fixedly provided with a feed pump 12, the feed pump 12 is connected with the material inlet through a pipeline, the distilled water tank 10 is used for storing distilled water generated in a jacket of the horizontal scraper evaporator 2, and the distilled water tank 10 is provided with a water inlet, a water outlet, a sewage drain outlet, an air outlet and a liquid level meter.
The inside fixed mounting of frame 1 has condenser 13, the inside fixed mounting of frame 1 has filter 14, filter 14 installs in the top of horizontal scraper evaporator 2 front end housing 8 for the steam that filters the material evaporation out, filter 14 comprises filter element, washing unit and shell, filter element optional filter screen, orifice plate or baffling board according to specific evaporation material, washing unit is used for washing the filter element on line, set up the inspection door on the shell, make things convenient for the washing of filter element to trade, condenser 13 is located horizontal scraper evaporator 2 top for the steam that evaporates the material out condenses into the comdenstion water, condenser 13 adopts tubular condenser generally also can adopt the plate condenser.
The vacuum liquid discharge tank 15 is fixedly arranged in the frame 1, the vacuum pump 16 is fixedly arranged in the frame 1, and the vacuum pump 16 is connected with the vacuum liquid discharge tank 15 through a connecting pipe.
The inside of the frame 1 is fixedly provided with a transmission device 17, the inside of the frame 1 is fixedly provided with a plate heat exchanger 18, the plate heat exchanger 18 is used for cooling condensed water, the cooled condensed water can be used as working fluid of a vacuum pump 16, the transmission device 17 is used for driving a stirring shaft 4 of the horizontal scraper evaporator 2, and the transmission device 17 consists of a motor, a speed reducer, a chain wheel, a chain and the like.
The inside fixed mounting of frame 1 has condensate tank 19, the inside fixed mounting of frame 1 has condensate pump 20, condensate tank 19 is connected with condensate pump 20 through the connecting pipe, the inside fixed mounting of frame 1 has control box 21, condensate tank 19 is used for storing the comdenstion water that the material evaporation produced, condensate tank 19 is equipped with the water inlet, the delivery port, the drain, the gas vent, the level gauge, frame 1 is used for fixed horizontal scraper blade evaporator 2 and supporting equipment, the skeleton of frame 1 is made with the section bar such as square pipe, channel-section bar, set up the stainless steel panel outward the skeleton, the panel is bolted connection with the skeleton, the equipment in the convenient maintenance frame 1, control box 21 is located the position of convenient operation on the frame 1, electrical control original paper and operation program module have been arranged in the control box 21, can operate equipment through the touch-sensitive screen on the control box 21 panel.
The low-temperature vacuum operation can be realized, the path from the evaporating surface to the condenser 13 of the secondary steam is short, so that the cylinder of the horizontal scraper evaporator 2 maintains higher vacuum degree (up to-800 mmHg or more), and the boiling point of the processed material is effectively reduced due to the improvement of the vacuum degree, so that the low-temperature vacuum evaporator is particularly suitable for low-temperature evaporation of the heat-sensitive material; the temperature difference between the material and the heat medium is increased by reducing the boiling point of the material, in addition, when the stirring shaft 4 rotates, the scraping plates 26 on the blades are tightly attached to the inner wall of the cylinder, so that the scaling probability of solid content of the material on the inner wall of the cylinder can be effectively reduced, the heat transfer coefficient of the wall of the evaporation cylinder is also improved, the evaporation intensity is high, and the evaporation effect is improved; the horizontal scraper evaporator 2 has the advantages of high operation elasticity, stable operation condition, small maintenance workload, convenient maintenance, automatic operation under the control of a program and very convenient operation, and can treat materials which are difficult to treat, contain particles, are sensitive to heat and are easy to crystallize in the conventional evaporators; through adopting sled dress structure, horizontal scraper evaporator 2 and corollary equipment arrange compactly, the convenient installation is maintained and daily operation, and a plurality of horizontal scraper evaporator equipment can be in the same place wantonly in addition, satisfies the multiple throughput requirement of material, and the installation combination is convenient.
When the horizontal scraper evaporator is used, the feeding pump 12 is used for driving materials into the cylinder of the horizontal scraper evaporator 2, the feeding is automatically stopped after the materials in the cylinder reach a set volume, the feeding automatic valve is closed, the steam automatic valve is opened, steam is introduced into the jacket of the horizontal scraper evaporator 2, the stirring blade 9 is used for continuously stirring the materials, the vacuum pump 16 is started at the moment, the vacuum automatic valve is opened, and the materials in the cylinder of the horizontal scraper evaporator 2 are rapidly evaporated under the stirring and vacuum effects. When the stirring shaft 4 rotates, the scraping plates 26 on the blades are tightly attached to the inner wall of the cylinder, so that the scaling probability of solid-containing substances of materials on the inner wall of the cylinder can be effectively reduced, secondary vapor formed by evaporation of the materials enters the condenser 13 under the action of vacuum, low-temperature circulating cooling water is introduced into the condenser 13 to condense the secondary vapor, and condensed liquid is discharged into the vacuum liquid discharge tank 15. The condensed water enters the condensed water tank 19 after passing through the vacuum drainage tank 15, and the condensed water pump 20 discharges the condensed water in the condensed water tank 19 out of the system. The steam in the jacket of the barrel of the horizontal scraper evaporator 2 exchanges heat with the materials, and then is condensed into distilled water, the distilled water is discharged into the distilled water tank 10, and the distilled water in the distilled water tank 10 is discharged out of the system by the distilled water pump 11. After the water content of the material in the horizontal scraper evaporator 2 is continuously evaporated, the solid content in the material begins to gradually separate out, and finally the designed water content requirement is met. At the moment, the steam valve is closed, the vacuum automatic valve is closed, the discharging device cylinder 6 is started, the piston at the discharging port of the horizontal scraper evaporator 2 is opened, the stirring blade 9 rotates towards the direction of the discharging port at the moment, and the evaporated and dried residues are discharged out of the horizontal scraper evaporator 2. All the devices automatically run under the control of the program, and parameters such as the running time, the running speed and the running frequency of the devices can be adjusted according to different material characteristics so as to achieve the optimal evaporation effect.
After the equipment runs for a period of time, foam can be generated in the horizontal scraper evaporator 2 by some materials, excessive foam can cause the materials to escape and pollute condensed water, at the moment, a defoaming agent inlet valve on a front end cover 8 of the horizontal scraper evaporator 2 can be opened, and the defoaming agent can be automatically sucked into the horizontal scraper evaporator 2 due to the fact that the cylinder of the horizontal scraper evaporator 2 is in a negative pressure state during evaporation operation.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides a horizontal sled dress scraper blade evaporation plant that evaporation effect is good, includes frame (1) and horizontal scraper blade evaporimeter (2), its characterized in that: the horizontal scraper evaporator (2) is fixedly arranged in the frame (1), a rear end cover (3) is fixedly arranged at the left end of the cylinder body of the horizontal scraper evaporator (2), and a front end cover (8) is fixedly arranged at the right end of the cylinder body of the horizontal scraper evaporator (2);
the inside of the barrel of horizontal scraper evaporator (2) is provided with (mixing) shaft (4), fixedly mounted has stirring paddle (9) on the axis body of (mixing) shaft (4), fixed plate (22) are fixed to the upper end of stirring paddle (9), the inside of fixed plate (22) is provided with connecting rod (23), the upper end fixed mounting of connecting rod (23) has scraper blade (26), cup jointed spring (25) on the body of rod of connecting rod (23), the lower extreme fixed mounting of connecting rod (23) has limiting plate (24), the discharge gate department fixed mounting of rear end cap (3) has discharge chamber (7), left wall fixed mounting of discharge chamber (7) has cylinder block (5), fixed mounting has cylinder (6) on cylinder block (5), the telescopic end fixed mounting of cylinder (6) has the piston.
2. The horizontal skid-mounted scraper evaporation device with good evaporation effect according to claim 1, wherein: the novel material feeding device is characterized in that a material inlet, a defoaming agent inlet and an air outlet are formed in the front end cover (8), a distilled water tank (10) is fixedly arranged in the frame (1), a distilled water pump (11) is fixedly arranged in the frame (1), a feeding pump (12) is fixedly arranged in the frame (1), and the feeding pump (12) is connected with the material inlet through a pipeline.
3. The horizontal skid-mounted scraper evaporation device with good evaporation effect according to claim 1, wherein: the condenser (13) is fixedly arranged in the frame (1), and the filter (14) is fixedly arranged in the frame (1).
4. The horizontal skid-mounted scraper evaporation device with good evaporation effect according to claim 1, wherein: the vacuum liquid discharge tank (15) is fixedly arranged in the frame (1), the vacuum pump (16) is fixedly arranged in the frame (1), and the vacuum pump (16) is connected with the vacuum liquid discharge tank (15) through a connecting pipe.
5. The horizontal skid-mounted scraper evaporation device with good evaporation effect according to claim 1, wherein: the inside of the frame (1) is fixedly provided with a transmission device (17), and the inside of the frame (1) is fixedly provided with a plate heat exchanger (18).
6. The horizontal skid-mounted scraper evaporation device with good evaporation effect according to claim 1, wherein: the utility model discloses a condenser water pump, including frame (1), condenser water pitcher (19) of inside fixed mounting of frame (1), the inside fixed mounting of frame (1) has condensate pump (20), condensate water pitcher (19) are connected with condensate pump (20) through the connecting pipe, the inside fixed mounting of frame (1) has control box (21).
CN202223493982.1U 2022-12-27 2022-12-27 Horizontal sled dress scraper blade evaporation plant that evaporation effect is good Active CN219681698U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223493982.1U CN219681698U (en) 2022-12-27 2022-12-27 Horizontal sled dress scraper blade evaporation plant that evaporation effect is good

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223493982.1U CN219681698U (en) 2022-12-27 2022-12-27 Horizontal sled dress scraper blade evaporation plant that evaporation effect is good

Publications (1)

Publication Number Publication Date
CN219681698U true CN219681698U (en) 2023-09-15

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ID=87942484

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223493982.1U Active CN219681698U (en) 2022-12-27 2022-12-27 Horizontal sled dress scraper blade evaporation plant that evaporation effect is good

Country Status (1)

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CN (1) CN219681698U (en)

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Inventor after: Zhang Hang

Inventor after: Bao Liansheng

Inventor before: Zhang Hang

Inventor before: Zhou Qinling

Inventor before: Bao Liansheng