CN219669493U - Inductance production clout removes puts device - Google Patents

Inductance production clout removes puts device Download PDF

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Publication number
CN219669493U
CN219669493U CN202320841701.2U CN202320841701U CN219669493U CN 219669493 U CN219669493 U CN 219669493U CN 202320841701 U CN202320841701 U CN 202320841701U CN 219669493 U CN219669493 U CN 219669493U
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China
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cylinder
inductor
placing
plate
inductance
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CN202320841701.2U
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Chinese (zh)
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张静
朱立
严学焜
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Hanzhong Dacheng Electronic Technology Co ltd
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Hanzhong Dacheng Electronic Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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Abstract

The application provides an inductance production excess material folding and placing device which comprises a box body, a folding component, a material taking component, a transferring component, a disc changing component and a control system, wherein the folding component is used for folding excess materials on an inductance, the material taking component is used for taking the inductance off the folding component, the transferring component is used for receiving the inductance put down by the material taking component and transferring the inductance onto a loading disc, the direction and the distance of the inductance are kept consistent, the disc changing component is used for placing the loading disc filled with the inductance at a first position, taking the other loading disc from a second position and continuously containing the inductance, and the control system is used for controlling the actions of the components. The application can realize automatic folding of the inductance residual materials, transfer the inductance to the loading tray, improve the placement efficiency of the inductance, and the direction and the interval of the inductance are consistent, thereby being convenient for realizing automatic butt joint with the subsequent process, improving the automation degree of the whole production line and improving the production efficiency.

Description

Inductance production clout removes puts device
Technical Field
The application relates to the technical field of inductors, in particular to an inductor production residue removing and placing device.
Background
Inductance is a basic electronic component, mainly comprising a magnetic core, a coil and pins, wherein the pins are generally mounted on the magnetic core during production, and then the coil is wound on the magnetic core. The pins are made of copper materials, the pins of a plurality of inductors are generally connected to form a strip hollowed-out copper plate, so that the pins can be installed for a plurality of inductors at one time to form a whole inductor, redundant copper materials (surplus materials) are needed to be removed after the pins are installed, and then the whole inductor is changed into a single inductor.
At present, the operation of removing the excess material is generally performed manually, an operator holds two moulds which can be buckled, the two moulds are respectively positioned above and below the inductor, the excess material is pressed and cut off during buckling, the excess material is cut off, and then the inductor is placed on a pallet.
However, the inductor is manually removed and then placed, inconsistent placement direction, placement interval and other phenomena can occur, the placement efficiency is low, and the automatic operation is not facilitated for subsequent procedures (such as winding procedures), so that the production efficiency of the whole production line is affected.
Disclosure of Invention
The utility model provides an inductor production residue folding and placing device, which can realize automatic folding of the inductor residue, transfer the inductor to a loading tray, improve the placing efficiency of the inductor, ensure that the direction and the distance of the inductor are consistent, facilitate the realization of automatic butt joint with the subsequent process, improve the automation degree of the whole production line and improve the production efficiency.
In order to solve the technical problems, the application adopts the following technical scheme:
the utility model provides an inductance production clout is turned over and is put device, includes box, turn over subassembly, gets material subassembly, transfer subassembly, trade dish subassembly and control system, it is used for turning over the clout on the inductance to turn over the subassembly, get material subassembly and be used for with the inductance is got off the turn over subassembly, transfer subassembly is used for accepting the inductance that gets the subassembly put down to on transferring the loading dish with the inductance, and keep the direction and the interval of inductance to keep unanimous, trade a dish subassembly and be used for placing the loading dish that fills the inductance to the first position to take off another loading dish from the second position and continue the splendid attire inductance, control system is used for controlling the action of above-mentioned subassembly.
When the inductor production surplus material folding and placing device is used, an operator places the whole inductor on the folding component, then the surplus material folding and placing device for the inductor production surplus material can achieve folding of the surplus material of the inductor through the folding component, the surplus material is prevented from being manually folded, then the inductor can be transferred onto a loading tray through the material taking component and the transferring component, and the direction and the interval of the inductor are consistent. When the loading tray is full of the inductor, the empty loading tray can be replaced by the tray replacing assembly to continuously contain the inductor, and in the whole process, the control system can control the action of each assembly to realize automatic operation.
Compared with the prior art, the device for folding and placing the inductance production excess material can achieve automatic folding and removing of the inductance excess material, and the inductance is transferred to the loading tray, so that the placing efficiency of the inductance is improved, the direction and the distance of the inductance are consistent, automatic butt joint with the realization of subsequent procedures is facilitated, the automation degree of the whole production line is improved, and the production efficiency is improved.
In one embodiment of the application, the folding assembly comprises a bearing table, a lower pressing plate, a lower pressing cylinder, an upper top plate and an upper top cylinder;
the bearing table extends along a first horizontal direction and is provided with a plurality of inductor placing grooves on the upper surface, and the inductor placing grooves are used for placing inductors;
the lower pressing plate is connected to a cylinder rod of the lower pressing cylinder;
the upper jacking cylinder is arranged below the bearing table and stretches in the vertical direction, and the upper top plate is connected to a cylinder rod of the upper jacking cylinder;
the lower pressure cylinder and the upper top cylinder are electrically connected with the control system, and the control system is configured to: the control system controls the lower air cylinder and the upper air cylinder to act alternately.
In an embodiment of the application, the folding assembly further comprises a pressing mounting plate and a lifting cylinder, wherein the lifting cylinder is arranged on the box body and stretches in the vertical direction, the pressing mounting plate is arranged on a cylinder rod of the lifting cylinder, and the pressing cylinder is arranged on the pressing mounting plate;
the material taking assembly comprises a material taking support, a material taking guide rail, an electromagnetic absorption block and a material taking cylinder, wherein the material taking guide rail is arranged on the material taking support and extends along a second horizontal direction, the second horizontal direction is perpendicular to the first horizontal direction, and the electromagnetic absorption block is connected to the material taking guide rail in a sliding manner and is driven by the material taking cylinder;
the lifting cylinder, the material taking cylinder and the electromagnetic absorption block are all electrically connected with the control system, and the control system is configured to: when the cylinder rod of the lifting cylinder is retracted, the control system controls the cylinder rod of the material taking cylinder to extend out so that the electromagnetic suction block reaches the upper part of the bearing table, and controls the electromagnetic suction block to electrify and suck the inductance after the residual materials are removed.
In one embodiment of the application, the transfer assembly comprises a direct vibration feeder, a distributing assembly and a placing assembly;
The direct vibration feeder is arranged below the electromagnetic suction block, and when the cylinder rod of the material taking cylinder is retracted, the electromagnetic suction block is positioned right above the direct vibration feeder;
the material distribution assembly comprises a material distribution guide rail, a material distribution plate, a material distribution screw rod and a material distribution motor, wherein the material distribution guide rail and the material distribution screw rod extend along the second horizontal direction, the first end of the material distribution guide rail is close to one end of the direct vibration feeder, which is far away from the electromagnetic suction block, the material distribution plate is in sliding connection with the material distribution guide rail and is in threaded connection with the material distribution screw rod, a plurality of evenly distributed inductance accommodation grooves are formed in the material distribution plate, the distance between two adjacent inductance accommodation grooves is equal to the distance between two adjacent loading holes in the loading plate, the first inductance accommodation groove on the material distribution plate is opposite to the outlet of the direct vibration feeder, and the material distribution motor is in transmission connection with one end of the material distribution screw rod;
the placing component is arranged close to the second end of the material distributing guide rail and is used for transferring the inductor on the material distributing plate which moves to the second end of the material distributing guide rail to the loading tray;
the direct vibration feeder and the material distributing motor are electrically connected with the control system, and the control system is configured to: when the cylinder rod of the material taking cylinder is retracted, the electromagnetic suction block is controlled to be powered off so that the inductor falls into the direct vibration feeder; when the inductor moves into the first inductor accommodating groove, the material distributing motor is controlled to be started, the material distributing plate moves to a direction far away from the direct vibration feeder so that the next inductor accommodating groove is opposite to the outlet of the direct vibration feeder, the operation is repeated until the last inductor accommodating groove is filled with the inductor, and then the material distributing motor is controlled to move the material distributing plate to the placement assembly.
In an embodiment of the present application, the transfer assembly further includes a kick-out assembly, where the kick-out assembly includes a kick-out bracket, a first kick-out cylinder, a first kick-out mounting plate, a second kick-out cylinder, a second kick-out mounting plate, a kick-out guide rail, and an electromagnetic chuck;
the stirring support is arranged at one end of the direct vibration feeder, which is far away from the electromagnetic suction block;
the first stirring cylinder is arranged on the stirring bracket and stretches out and draws back along the vertical direction;
the first material stirring mounting plate is arranged on a cylinder rod of the first material stirring cylinder;
the material stirring guide rail is arranged on the first material stirring mounting plate and extends along the first horizontal direction;
the second material stirring mounting plate is connected to the material stirring guide rail in a sliding manner and is driven by the second material stirring cylinder;
the electromagnetic chuck is arranged on the second stirring mounting plate;
the first material stirring cylinder, the second material stirring cylinder and the electromagnetic chuck are electrically connected with the control system, and the control system is configured to: when the inductor reaches the outlet of the direct vibration feeder, the electromagnetic chuck is controlled to be electrified to absorb the inductor, the cylinder rod of the second material stirring cylinder is controlled to extend to enable the inductor to move into the inductor accommodating groove of the material distributing plate, and then the electromagnetic chuck is controlled to be powered off and the cylinder rod of the first material stirring cylinder is controlled to extend.
In an embodiment of the present application, the material stirring assembly further includes a limiting cylinder, where the limiting cylinder is disposed at an outlet of the direct vibration feeder, and when a cylinder rod of the limiting cylinder extends out, the limiting cylinder can be abutted with an inductor in the direct vibration feeder;
the limit cylinder is electrically connected with the control system, and the control system is configured to: when the electromagnetic chuck is electrified, the cylinder rod of the limiting cylinder is controlled to retract.
In an embodiment of the application, the placing component comprises a placing bracket, a placing guide rail, a placing motor, a placing moving plate, a placing cylinder, a placing mounting plate and a clamping component;
the placing support is arranged in the box body;
the placing guide rail is arranged on the placing bracket and extends along the first horizontal direction;
the placing moving plate is connected to the placing guide rail in a sliding manner and is in transmission connection with the placing motor;
the placing cylinder is arranged on the placing moving plate and stretches out and draws back along the vertical direction;
the placing mounting plate is connected to the cylinder rod of the placing cylinder;
the clamping component is arranged on the placing mounting plate;
the placing motor and the clamping assembly are electrically connected with the control system, and the control system is configured to: after the clamping component clamps the inductor, the control system controls the placing motor to start, transfers the inductor to the loading tray, and controls the clamping component to place the inductor down.
In an embodiment of the application, the clamping assembly comprises a plurality of clamping heads, a plurality of locking sleeves, a clamping cylinder, a clamping connecting plate, a steering guide rail, a steering cylinder and a steering connecting plate;
the clamping heads are all rotationally connected to the placing mounting plate and are arranged at intervals along the second horizontal direction, and an opening and closing groove and a first guide inclined plane are formed in the lower end of each clamping head;
the locking sleeves are sleeved on the clamping heads in a one-to-one correspondence manner and are connected to the clamping connecting plates, the inner walls of the locking sleeves are provided with second guide inclined planes, and the second guide inclined planes are abutted with the first guide inclined planes;
the clamping air cylinder is arranged on the placing mounting plate and stretches out and draws back along the vertical direction, the clamping connecting plate is connected with an air cylinder rod of the clamping air cylinder, and when the clamping air cylinder stretches out and draws back, the locking sleeve can be driven to move along the vertical direction, so that the clamping head clamps the inductor or loosens the inductor;
the steering guide rail is arranged on the placing mounting plate and extends along the second horizontal direction, the steering connecting plate is connected to the steering guide rail in a sliding manner and driven by the steering cylinder, the upper ends of the steering connecting plate and each clamping head are connected with connecting rods, and when the steering connecting plate slides, the clamping heads can be driven to rotate;
The gripping cylinder and steering cylinder are both electrically connected with the control system, the control system being configured to: when the clamping head moves to the upper part of the inductor, the cylinder rod of the placing cylinder is controlled to stretch out, the clamping head is locked, the inductor is clamped, the cylinder rod of the steering cylinder is controlled to stretch out, the inductor is steered, the motor is controlled to start, the clamping head is moved to a pallet, and the inductor is loaded into the pallet.
In one embodiment of the application, the disc changer assembly includes a index assembly and a disc storage assembly;
the transposition assembly comprises a transposition bracket, a first transposition guide rail, a first transposition air cylinder, a first transposition mounting plate, a second transposition guide rail, a second transposition air cylinder, a second transposition mounting plate and a support plate;
the first transposition guide rail is arranged on the transposition bracket and extends along the second horizontal direction, and the first transposition mounting plate is connected to the first transposition guide rail in a sliding manner and driven by a first transposition air cylinder;
the second transposition mounting plate is arranged on the first transposition mounting plate, the second transposition guide rail is arranged on the second transposition mounting plate and extends along the second horizontal direction, the supporting plate is connected to the second transposition guide rail in a sliding mode and driven by a second transposition air cylinder, and the supporting plate is used for supporting and loading a pallet;
The tray assembly includes a full pallet disposed above the first location and an empty pallet disposed above the second location;
the first transposition cylinder and the second transposition cylinder are electrically connected with the control system, and the control system is configured to: when the loading tray on the supporting plate is full of the inductor, the first transposition air cylinder is controlled to be started, so that the first transposition mounting plate moves towards one end far away from the transfer assembly, and the second transposition air cylinder is controlled to be started, so that the supporting plate is switched to move at the first position and the second position.
In one embodiment of the application, the storage tray assembly further comprises a full cylinder and an empty cylinder;
the full-load air cylinder is arranged at the first position and stretches in the vertical direction;
the full pallet is provided with a supporting rotating hook which can rotate upwards, and when the full pallet is propped under the supporting rotating hook, the supporting rotating hook can be driven to rotate upwards so as to enable the full pallet to pass through the supporting rotating hook;
the no-load air cylinder is arranged at the second position and stretches in the vertical direction;
the empty pallet frame is provided with a pallet supporting cylinder, the pallet loading tray is provided with a supporting groove, and a cylinder rod of the pallet supporting cylinder can extend into the supporting groove to support the pallet loading tray;
The full load cylinder, the no-load cylinder, and the branch tray cylinder are all electrically connected with the control system, the control system configured to: when the supporting plate moves to the first position, the cylinder rod of the full-load cylinder is controlled to extend out so as to jack up the full-load pallet and pass over the supporting rotating hook; when the support plate moves to the second position, the cylinder rod of the empty-load cylinder is controlled to extend to abut against the pallet, the cylinder rod of the supporting plate cylinder is controlled to retract, then the cylinder rod of the empty-load cylinder is controlled to retract, and the cylinder rod of the supporting plate cylinder is controlled to extend to enable the cylinder rod of the supporting plate cylinder to extend into the support groove of the last pallet.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions of the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are some embodiments of the present application, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of a three-dimensional structure of a magnetic core and a pin of a conventional inductor;
Fig. 2 is a schematic perspective view of a loading tray used in the device for removing and placing excess materials in inductance production according to an embodiment of the present application;
fig. 3 is a schematic perspective view of an apparatus for removing and placing excess materials in inductor production according to an embodiment of the present application;
fig. 4 is a schematic perspective view illustrating another direction of the device for removing and placing excess materials in inductance production according to an embodiment of the present application;
fig. 5 is a schematic perspective view of a folding assembly and a material taking assembly used in the device for folding and placing excess materials in inductance production according to an embodiment of the present application;
fig. 6 is a schematic perspective view of an upper top plate used in the inductance production residue removing and placing device according to an embodiment of the present application;
fig. 7 is a schematic perspective view of a transfer assembly used in an inductance production residue removing and placing device according to an embodiment of the present application;
FIG. 8 is a schematic perspective view of a direct-vibration feeder and a distributing assembly used in the device for removing and placing excess materials in inductance production according to an embodiment of the present application;
fig. 9 is a schematic perspective view of a material separating plate used in the device for removing and placing excess materials in inductance production according to an embodiment of the application;
fig. 10 is a schematic perspective view of a placement assembly used in the inductance production residue removing and placing device according to an embodiment of the present application;
Fig. 11 is a schematic perspective view of a clamping assembly used in the inductance production residue removing and placing device according to an embodiment of the present application;
fig. 12 is a schematic perspective view of a clamping head used in an apparatus for removing and placing excess materials in inductance production according to an embodiment of the present application;
fig. 13 is a schematic perspective view of a disc changer assembly used in the inductance production residue removing and placing device according to an embodiment of the present application;
fig. 14 is a schematic perspective view of a supporting rotating hook used in the inductance production residue removing and placing device according to an embodiment of the application.
Reference numerals:
010. a magnetic core; 020. pins; 050. loading a pallet; 060. a support groove; 100. a case; 110. a control panel; 120. a two-hand switch; 200. a folding component; 210. a carrying platform; 220. a lower pressing plate; 230. a pressing cylinder; 240. an upper top plate; 241. a blanking slope; 250. an upper jacking cylinder; 260. pressing down the mounting plate; 270. lifting a cylinder; 300. a material taking assembly; 310. a material taking bracket; 320. a material taking guide rail; 330. an electromagnetic suction block; 340. a material taking cylinder; 400. a transfer assembly; 410. a direct vibration feeder; 420. a material distribution component; 421. a material distributing guide rail; 422. a material dividing plate; 4221. an inductance accommodation groove; 423. a material distributing screw rod; 424. a material distributing motor; 430. placing the components; 431. placing a bracket; 432. placing a guide rail; 433. placing a motor; 434. placing a moving plate; 435. placing a cylinder; 436. placing a mounting plate; 440. a stirring assembly; 441. a stirring bracket; 442. the first material stirring cylinder; 443. the first material stirring mounting plate; 444. the second material stirring cylinder; 445. the second material stirring mounting plate; 446. a material stirring guide rail; 447. an electromagnetic chuck; 448. a limit cylinder; 450. a clamping assembly; 451. a clamping head; 4511. an opening and closing groove; 4512. a first guiding inclined surface; 452. a locking sleeve; 453. clamping an air cylinder; 454. clamping a connecting plate; 455. a steering guide rail; 456. a steering cylinder; 457. a steering connecting plate; 500. a disc changing assembly; 510. a transposition assembly; 511. a transposition bracket; 512. a first index rail; 513. a first transposition cylinder; 514. a first transposition mounting plate; 515. a second transposed guide rail; 516. a second transposition cylinder; 517. a second transposition mounting plate; 518. a support plate; 520. a storage tray assembly; 521. fully loading the pallet; 5211. a supporting rotating hook; 522. an empty pallet; 5221. a support disc cylinder; 523. full-load cylinder; 524. and (5) an idle cylinder.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are also within the scope of the application.
In the description of the present application, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present application and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application.
The terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present application, it should be noted that the terms "mounted," "connected," and "coupled" are to be construed broadly, as well as, for example, fixedly coupled, detachably coupled, or integrally coupled, unless otherwise specifically indicated and defined. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
Fig. 1 is a schematic perspective view of a magnetic core and a pin of a conventional inductor. Fig. 2 is a schematic perspective view of a loading tray used in the inductance production residue removing and placing device according to an embodiment of the application. Fig. 3 is a schematic perspective view of an apparatus for removing and placing excess materials in inductor production according to an embodiment of the application. Fig. 4 is a schematic perspective view illustrating another direction of the device for removing and placing excess materials in inductance production according to an embodiment of the application. Fig. 5 is a schematic perspective view of a folding assembly and a material taking assembly used in the device for folding and placing excess materials in inductance production according to an embodiment of the application. Fig. 6 is a schematic perspective view of an upper top plate used in the inductance production residue removing and placing device according to an embodiment of the application. Fig. 7 is a schematic perspective view of a transfer assembly used in the inductance production residue removing and placing device according to an embodiment of the application. Fig. 8 is a schematic perspective view of a direct vibration feeder and a distributing assembly used in the inductance production residue removing and placing device according to an embodiment of the present application. Fig. 9 is a schematic perspective view of a material separating plate used in the device for removing and placing excess materials in inductance production according to an embodiment of the application. Fig. 10 is a schematic perspective view of a placement assembly used in the inductance production residue removing and placing device according to an embodiment of the application. Fig. 11 is a schematic perspective view of a clamping assembly used in the inductance production residue removing and placing device according to an embodiment of the application. Fig. 12 is a schematic perspective view of a clamping head used in an apparatus for removing and placing excess materials in inductance production according to an embodiment of the application. Fig. 13 is a schematic perspective view of a disc changer assembly used in the inductance production residue removing and placing device according to an embodiment of the application. Fig. 14 is a schematic perspective view of a supporting rotating hook used in the inductance production residue removing and placing device according to an embodiment of the application.
As shown in fig. 1, since the pins 020 of the inductor are made into a long hollow copper plate during the production, when the inductor is produced, the whole inductor is formed after the pins 020 are connected with the magnetic core 010 (the magnetic core 010 is not yet wound, and thus is a semi-finished product), and the remainder of the whole inductor needs to be removed. The remainder is mainly copper strips on two sides of the whole inductor, and after the remainder is folded, the whole inductor becomes a plurality of inductors separated from each other.
As shown in fig. 2, the loading tray 050 used by the device for removing and placing excess materials in the inductor production is provided with an inductor slot, and the inductor slot has directivity, so that the inductor needs to be placed in a correct direction when placing the inductor. The side walls of the palletizing 050 are provided with support slots 060.
The embodiment of the application provides an inductance production residue removing and placing device, which can remove copper plate residues in fig. 1 and place an inductance into a loading tray 050 according to a certain direction.
As shown in fig. 3 and fig. 4, the device comprises a box 100, a folding assembly 200, a material taking assembly 300, a transferring assembly 400, a disc changing assembly 500 and a control system (not shown in the drawings), wherein the box 100 is a place for carrying out operations such as folding off excess materials, transferring inductance and the like, and is also a structure for installing and supporting other components, the folding assembly 200 can realize folding off of excess materials in inductance production, the material taking assembly 300 can remove inductance from a excess material folding station, the transferring assembly 400 can transfer the inductance removed by the material taking assembly 300 onto a loading disc 050, the disc changing assembly 500 can continuously contain inductance after the loading disc 050 is full, and the control system can realize control of actions of all the assemblies.
As shown in fig. 3, the box 100 is generally in a rectangular parallelepiped structure, and the side wall of the box 100 may be made into a door that can be opened and closed, so that the installation and the later maintenance of each component are facilitated, and the door may be transparent, so that an operator can intuitively observe the working condition of the component in the box 100. In addition, various mounting frames, mounting plates, and other components may be provided in the case 100 according to the mounting requirements.
The folding component 200 is arranged in the box body 100, and an operator places an entire inductor at the folding component 200, so that the surplus material of the entire inductor is folded, and the situation of manually folding the surplus material is avoided.
The take-off assembly 300 may remove the inductor from the take-off assembly 200 to allow subsequent operations of the inductor.
The transfer assembly 400 can receive the inductor placed by the material taking assembly 300, transfer the inductor to the loading tray 050, and keep the direction and the interval of the inductor consistent, so that the direction and the interval of the inductor mounted on the loading tray 050 are consistent, and when the inductor on the loading tray 050 enters a subsequent process (such as a winding process), the subsequent process can set parameters according to the direction and the interval of the inductor, and automation of the subsequent process is realized.
After the loading tray 050 is full of the inductor, the tray changing assembly 500 can place the loading tray 050 full of the inductor to the first position to store the full loading tray 050, then take another loading tray 050 (without placing the inductor) from the second position to continuously contain the inductor, and take the tray of the empty loading tray 050, so that the processes of removing the residual materials, transferring the inductor and the like can be continuously performed.
The control system can control the actions of the components, so that automatic operation is realized, and manual participation is reduced. Generally, the control system includes a control panel 110 that can be operated, the control panel 110 can be installed on a front wall of the cabinet 100 for easy operation, and various parameters of the operation process can be set on the control panel 110.
The motion execution part of each component is a motor or an air cylinder, and is electrically connected with the control system, the motor can be directly electrically connected with the control system, and the electrical connection of the air cylinder means that an electromagnetic valve for controlling the air cylinder is electrically connected with the control system.
Of course, the inductance production residue folding and placing device should also include various position detection components, such as photoelectric switches, proximity switches, etc., and the control system can implement the action control of the above components according to the detection results of the positions of the above components by the detection components.
When the inductor production surplus material folding and placing device is used, an operator places the whole inductor on the folding component 200, then the surplus material folding and placing device for the inductor production surplus material can achieve folding of the surplus material of the inductor through the folding component 200, the surplus material is prevented from being manually folded, then the inductor can be transferred onto the loading tray 050 through the material taking component 300 and the transferring component 400, and the direction and the interval of the inductor are consistent. When the loading tray 050 is full of the inductor, the empty loading tray 050 can be replaced by the tray replacing assembly 500 to continuously contain the inductor, and the control system can control the actions of all the assemblies in the whole process to realize automatic operation.
Compared with the prior art, the device for folding and placing the inductance production excess material can realize automatic folding and removing of the inductance excess material, and transfers the inductance to the loading tray 050, so that the placing efficiency of the inductance is improved, the direction and the distance of the inductance are consistent, automatic butt joint with the realization of subsequent procedures is facilitated, the automation degree of the whole production line is improved, and the production efficiency is improved.
In some embodiments, as shown in fig. 5, the folding assembly 200 includes a carrying platform 210, a lower pressing plate 220, a lower pressing cylinder 230, an upper top plate 240 and an upper top cylinder 250, where the carrying platform 210 is a component for carrying the whole inductor, the lower pressing plate 220 and the lower pressing cylinder 230 can implement the pressing down of the remainder, and the upper top plate 240 and the upper top cylinder 250 can implement the lifting up of the remainder, so as to implement the folding up of the remainder.
As shown in fig. 5, the carrying platform 210 is disposed to extend along a first horizontal direction, that is, a length direction of the carrying platform 210 is the first horizontal direction, and the first horizontal direction is also a width direction of the box 100. The upper surface of the bearing table 210 is provided with a plurality of inductance placing grooves, the whole inductance can be placed on the bearing table 210, and the number of the inductance placing grooves is equal to the number of the inductances in the whole inductance.
As shown in fig. 5, the pressing cylinder 230 is disposed above the carrier 210 and stretches in the vertical direction, and the pressing plate 220 is connected to the cylinder rod of the pressing cylinder 230, so as to realize the pressing action of the pressing plate 220. The lower pressing plate 220 may be a rectangular ring plate, and is sleeved around the carrying platform 210, so that the excess materials on two sides can be removed at the same time, and the lower pressing plate 220 may be two rectangular plates and are arranged on two sides of the carrying platform 210.
As shown in fig. 5, the top cylinder 250 is disposed below the bearing table 210 and stretches in the vertical direction, and the top plate 240 is connected to the cylinder rod of the top cylinder 250, so as to realize the top lifting action of the top plate 240. The upper top plate 240 may be a rectangular ring plate or two rectangular plates, as in the arrangement principle of the lower pressure plate 220.
As shown in fig. 6, a blanking slope 241 may be formed on the upper surface of the upper top plate 240, so that the removed excess material slides down, and at the same time, an excess material collecting tank may be disposed below the upper top plate 240, so as to collect the excess material.
The lower pressure cylinder 230 and the upper top cylinder 250 are electrically connected with a control system, and the control system controls the lower pressure cylinder 230 and the upper top cylinder 250 to alternately act. The alternating action here refers to: the cylinder rod of the upper jacking cylinder 250 is retracted when the cylinder rod of the lower pressing cylinder 230 is retracted, and the cylinder rod of the upper jacking cylinder 250 is extended when the cylinder rod of the lower pressing cylinder is extended. Therefore, the reciprocating pressing down and reciprocating pushing up of the residual materials can be realized, and the folding is realized.
Through the above process, the automatic folding of the excess material is realized.
In use, the whole inductor is manually placed on the carrying platform 210, and the inductor is guaranteed to correspond to the inductor placing grooves one by one, then the switch is turned on, and the folding assembly 200 starts to fold automatically. The switch should be set as the two-hand switch 120, so that misoperation of the switch when an operator places the whole inductor can be avoided, and the safety of the inductor placing process is ensured.
It should be noted that the thickness of the hollowed-out copper plate is generally 0.3mm, that is, the thickness of the remainder is 0.3mm, so that the remainder can be folded after being pressed down and jacked up for several times. For example, after the pressing down and the pushing up three times through a plurality of experiments, the excess material can be folded down, and the pressing down and the pushing up may be set to three times or four times on the control panel 110. Thus, the detection process of the excess material (for example, the position of the excess material is detected by a sensor) is not required, and the excess material is judged to have been folded down only by pressing down and pushing up three times. For hollowed-out copper plates with other thicknesses, the folding can be realized by only changing the times of pressing down and pushing up, and the details are not described here.
In some embodiments, as shown in fig. 5, the folding assembly 200 further includes a pressing mounting plate 260 and a lifting cylinder 270, the lifting cylinder 270 is disposed on the box 100 and stretches out and draws back along a vertical direction, the pressing mounting plate 260 is mounted on a cylinder rod of the lifting cylinder 270, and the pressing cylinder 230 is disposed on the pressing mounting plate 260, that is, the pressing mounting plate 260 and the pressing cylinder 230 can be integrally lifted under the action of the lifting cylinder 270, so that a material taking space is provided above the carrying table 210, and the material taking assembly 300 is convenient for taking materials.
As shown in fig. 5, the material taking assembly 300 includes a material taking support 310, a material taking guide rail 320, an electromagnetic suction block 330 and a material taking cylinder 340, wherein the material taking guide rail 320 is mounted on the material taking support 310 and extends along a second horizontal direction, the second horizontal direction is perpendicular to the first horizontal direction (the second horizontal direction is the length direction of the box 100), the electromagnetic suction block 330 is slidably connected to the material taking guide rail 320 and is driven by the material taking cylinder 340, so that the electromagnetic suction block 330 can move to the upper side of the inductor along the second horizontal direction, and the inductor can be sucked up after being electrified.
The lifting cylinder 270, the material taking cylinder 340 and the electromagnetic suction block 330 are all electrically connected with the control system, when the cylinder rod of the lifting cylinder 270 is retracted, that is, when the pressure mounting plate, the lower pressure cylinder 230 and the like are integrally lifted, the control system controls the cylinder rod of the material taking cylinder 340 to extend so that the electromagnetic suction block 330 reaches the upper part of the bearing table 210, and controls the electromagnetic suction block 330 to electrify and suck the inductance after the balance material is removed, so that the inductance is removed from the bearing table 210.
Through the above process, the inductance material taking is realized.
It should be noted that, the electromagnetic suction block 330 may further be provided with a vertical telescopic cylinder to realize lifting of the electromagnetic suction block 330, so that the electromagnetic suction block 330 may be lifted, the electromagnetic suction block 330 may be moved to above the inductor, and then the electromagnetic suction block 330 may be lowered to perform suction. Thus, the electromagnetic suction block 330 does not collide with the inductor, and the inductor is prevented from being damaged.
In some embodiments, as shown in fig. 7, the transferring assembly 400 includes a direct vibration feeder 410, a distributing assembly 420, and a placing assembly 430, wherein the direct vibration feeder 410 may send the inductor sucked by the electromagnetic suction block 330 to the position of the distributing assembly 420, the distributing assembly 420 may enable the inductor to be discharged at equal intervals, and the placing assembly 430 may place the inductor discharged at equal intervals on the loading tray 050.
As shown in fig. 8, the selected direct vibration feeder 410 is a substantially open slot-like component, the direct vibration feeder 410 is disposed below the electromagnetic suction block 330, and when the cylinder rod of the material taking cylinder 340 is retracted, the electromagnetic suction block 330 is located directly above the direct vibration feeder 410, and when the electromagnetic suction block 330 is powered off, the inductor enters the direct vibration feeder 410 and is far away from the electromagnetic suction block 330 along the direct vibration feeder 410.
As shown in fig. 8, the material distributing assembly 420 includes a material distributing guide rail 421, a material distributing plate 422, a material distributing screw 423 and a material distributing motor 424, where the material distributing guide rail 421 and the material distributing screw 423 all extend along the second horizontal direction, the first end of the material distributing guide rail 421 is close to the end of the direct vibration feeder 410 away from the electromagnetic suction block 330, the material distributing plate 422 is slidably connected with the material distributing guide rail 421 and is in threaded connection with the material distributing screw 423, the material distributing motor 424 is in transmission connection with the end of the material distributing screw 423, so that the movement of the material distributing plate 422 along the second horizontal direction can be realized, and the start and stop of the material distributing screw 423 are conveniently realized through motor driving, that is, the position of the material distributing plate 422 is conveniently controlled.
As shown in fig. 9, the distributing plate 422 is provided with a plurality of evenly distributed inductance containing grooves 4221, the distance between two adjacent inductance containing grooves 4221 is equal to the distance between two adjacent loading holes on the loading tray 050, and the first inductance containing groove 4221 on the distributing plate 422 is opposite to the outlet of the direct vibration feeder 410, so that the distance of each movement of the distributing plate 422 can be controlled to be the distance between two inductance containing grooves 4221 by the distributing motor 424, that is, each start of the distributing motor 424 can make the next inductance containing groove 4221 opposite to the outlet of the direct vibration feeder 410.
The placing component 430 is disposed near the second end of the distributing rail 421, and is configured to transfer the inductor on the distributing plate 422 that moves to the second end of the distributing rail 421 to the loading tray 050, so as to implement placement of the inductor.
The direct vibration feeder 410 and the distributing motor 424 are electrically connected with a control system, and when the cylinder rod of the material taking cylinder 340 is retracted, the electromagnetic suction block 330 is controlled to be powered off so that the inductor falls into the direct vibration feeder 410; when the inductor moves into the first inductor accommodating groove 4221, the material distributing motor 424 is controlled to be started, the material distributing plate 422 moves away from the direct vibration feeder 410 to enable the next inductor accommodating groove 4221 to be opposite to the outlet of the direct vibration feeder 410, the operation is repeated until the last inductor accommodating groove 4221 is filled with the inductor, then the material distributing motor 424 is controlled to move the material distributing plate 422 to the placing component 430, and then the placing component 430 is controlled to place the inductor.
In some embodiments, as shown in fig. 8, the transfer assembly 400 further includes a kick-out assembly 440, where the kick-out assembly 440 includes a kick-out bracket 441, a first kick-out cylinder 442, a first kick-out mounting plate 443, a second kick-out cylinder 444, a second kick-out mounting plate 445, a kick-out guide 446, and an electromagnetic chuck 447, and the kick-out bracket 441 is disposed at an end of the direct-vibration feeder 410 remote from the electromagnetic suction block 330, that is, at an outlet of the direct-vibration feeder 410. The first material shifting cylinder 442 is disposed on the material shifting bracket 441 and stretches out and draws back along the vertical direction, and the first material shifting mounting plate 443 is disposed on the cylinder rod of the first material shifting cylinder 442, so that the first material shifting mounting plate 443 can realize lifting adjustment.
The material stirring rail 446 is disposed on the first material stirring mounting plate 443 and extends along the first horizontal direction, the second material stirring mounting plate 445 is slidably connected to the material stirring rail 446 and is driven by the second material stirring cylinder 444, and the electromagnetic chuck 447 is mounted on the second material stirring mounting plate 445, so that the electromagnetic chuck 447 can move along the first horizontal direction, that is, along the conveying direction of the direct vibration feeder 410, and thus, the electromagnetic chuck 447 can absorb the inductance and move the inductance from the direct vibration feeder 410 into the inductance receiving slot 4221 of the material distributing plate 422.
The first material shifting cylinder 442, the second material shifting cylinder 444 and the electromagnetic chuck 447 are all electrically connected with a control system, when the inductor reaches the outlet of the direct vibration feeder 410, the electromagnetic chuck 447 is controlled to be electrified to absorb the inductor, the cylinder rod of the second material shifting cylinder 444 is controlled to extend to enable the inductor to move into the inductor accommodating groove 4221 of the material separating plate 422, then the electromagnetic chuck 447 is controlled to be powered off and the cylinder rod of the first material shifting cylinder 442 is controlled to extend, so that the electromagnetic chuck 447 is lifted and then moves to the outlet of the direct vibration feeder 410 to wait for the next absorption.
With the above structure, the transfer of the inductance in the direct-vibration feeder 410 to the inductance housing groove 4221 of the distributing plate 422 is realized, and the distribution is realized.
In some embodiments, as shown in fig. 8, the material stirring assembly 440 further includes a limiting cylinder 448, where the limiting cylinder 448 is disposed at an outlet of the direct vibration feeder 410, and when a cylinder rod of the limiting cylinder 448 extends, the limiting cylinder can abut against an inductor in the direct vibration feeder 410, so that the inductor can be prevented from sliding out of the direct vibration feeder 410. The limiting cylinder 448 is electrically connected with the control system, when the electromagnetic chuck 447 is electrified, the cylinder rod of the limiting cylinder 448 is controlled to retract, and the inductor can move into the inductor accommodating groove 4221 of the material distributing plate 422 under the action of the electromagnetic chuck 447.
In some embodiments, as shown in fig. 10, the placement assembly 430 includes a placement bracket 431, a placement rail 432, a placement motor 433, a placement moving plate 434, a placement cylinder 435, a placement mounting plate 436, and a gripping assembly 450, where the placement moving plate 434 can move along the placement rail 432 under the driving of the placement motor 433, and the gripping assembly 450 can be lifted under the action of the placement cylinder 435.
As shown in fig. 10, the placement bracket 431 is disposed in the case 100, and the placement rail 432 is disposed on the placement bracket 431 and extends in the first horizontal direction, that is, in the width direction of the case 100. The placing moving plate 434 is slidably connected to the placing guide rail 432 and is in transmission connection with the placing motor 433, the transmission connection between the placing moving plate 434 and the placing motor 433 can be realized through a screw rod, and when the placing motor 433 is started, the placing moving plate 434 can be driven to move along the first horizontal direction.
As shown in fig. 10, the placing cylinder 435 is disposed on the placing moving plate 434 and stretches out and draws back along the vertical direction, the placing mounting plate 436 is connected to the cylinder rod of the placing cylinder 435, and the clamping assembly 450 is disposed on the placing mounting plate 436, so that the lifting of the clamping assembly 450 can be realized, and meanwhile, the clamping assembly 450 can also move along the first horizontal direction along with the placing moving plate 434.
As described above, the inductors on the distributing plate 422 are arranged along the second horizontal direction, so that the gripping assembly 450 is also arranged along the second horizontal direction, and after gripping the inductors, the inductors can be moved along the first horizontal direction, so that the inductors can be placed on the loading tray 050 in a row.
The placing motor 433 and the clamping assembly 450 are electrically connected with a control system, and after the clamping assembly 450 clamps the inductor, the control system controls the placing motor 433 to start, transfers the inductor to the loading tray 050, and controls the clamping assembly 450 to put down the inductor.
Through the structure, the whole placement of the inductor is realized, and the interval between the inductors is kept equal.
In some embodiments, as shown in fig. 11, the clamping assembly 450 includes a plurality of clamping heads 451, a plurality of locking sleeves 452, a clamping cylinder 453, a clamping connection plate 454, a steering rail 455, a steering cylinder 456, and a steering connection plate 457, wherein the clamping heads 451 can clamp the inductor under the action of the locking sleeves 452 and the clamping cylinder 453, and can adjust the angle under the action of the steering cylinder 456.
As shown in fig. 11, the plurality of gripping heads 451 are all rotatably connected to the placement mounting plate 436 and are arranged at intervals along the second horizontal direction, which means that the gripping heads 451 can all rotate around their own axis relative to the placement mounting plate 436.
As shown in fig. 12, the lower end of the gripping head 451 is provided with an opening and closing groove 4511 and a first guide slope 4512, the opening and closing groove 4511 penetrating the lower portion of the gripping head 451 to form a separate portion (generally, several elastic arms) of the lower portion of the gripping head 451.
As shown in fig. 11, the plurality of locking sleeves 452 are slidably sleeved on the plurality of clamping heads 451 in a one-to-one correspondence manner and are connected to the clamping connection plate 454, and a second guiding inclined plane is arranged on the inner wall of each locking sleeve 452 and is abutted against the first guiding inclined plane 4512, so that an acting force can be applied to the first guiding inclined plane 4512, the lower parts of the clamping heads 451 are locked (namely, the lower ends of the elastic arms are inwards closed), and the clamping of the inductor is realized. The clamping connection plate 454 can ensure that the plurality of clamping heads 451 act consistently, thereby realizing overall clamping and putting down.
The clamping cylinder 453 is arranged on the placing mounting plate 436 and stretches out and draws back along the vertical direction, the clamping connection plate 454 is connected with a cylinder rod of the clamping cylinder 453, and when the clamping cylinder 453 stretches out and draws back, the locking sleeve 452 can be driven to move along the vertical direction, so that the clamping head 451 clamps or loosens the inductor, and the inductor is clamped and put down.
The steering rail 455 is disposed on the placement mounting plate 436 and extends in the second horizontal direction, and the steering connecting plate 457 is slidably connected to the steering rail 455 and driven by the steering cylinder 456, and the upper ends of the steering connecting plate 457 and each of the gripping heads 451 are connected with a connecting rod, which, of course, should extend substantially in the radial direction of the gripping head 451. Therefore, when the steering connecting plate 457 slides, the connecting rod can be driven to rotate around the axis of the clamping head 451, so that the clamping head 451 is driven to rotate, and the inductor is driven to rotate, thereby realizing the angle adjustment of the inductor. Moreover, the turning connection plate 457 can ensure the consistent action of each inductor, thereby realizing the integral turning.
It should be noted that, the angle of rotation of the inductor is related to the distance moved by the turning connection board 457 and the initial angle of the inductor, and the specific structure of the whole inductor is considered, the application is implemented in a structure of 45 degrees of rotation of the inductor, so that good matching with the subsequent process can be realized.
The clamping cylinder 453 and the steering cylinder 456 are electrically connected with a control system, when the clamping head 451 moves to the upper side of the inductor, the cylinder rod of the placing cylinder 435 is controlled to extend, the clamping cylinder 453 is controlled to extend, the clamping head 451 is locked, the inductor is clamped, the cylinder rod of the steering cylinder 456 is controlled to extend, the inductor is steered, the placing motor 433 is controlled to start, the clamping head 451 moves to the loading tray 050, and the inductor is loaded in the loading tray 050.
Through the above procedure, the steering (angle adjustment) of the inductors is achieved, and the angle of each inductor is uniform.
In some embodiments, as shown in FIG. 13, disc changer assembly 500 includes index assembly 510 and disc storage assembly 520, wherein index assembly 510 may enable adjustment of the position of loading disc 050 and disc storage assembly 520 is a component that enables storage of loading disc 050.
As shown in FIG. 13, index assembly 510 includes index bracket 511, first index rail 512, first index cylinder 513, first index mounting plate 514, second index rail 515, second index cylinder 516, second index mounting plate 517, and support plate 518, wherein first index cylinder 513 and first index rail 512 allow support plate 518 to move between index assembly 510 and placement assembly 430, second index cylinder 516 and second index rail 515 allow support plate 518 to move between a first position and a second position, and support plate 518 is smaller in size than loading tray 050, which facilitates handling loading tray 050 without touching support plate 518.
As shown in FIG. 13, the first index guide rail 512 is disposed on the index bracket 511 and extends along the second horizontal direction, and the first index mounting plate 514 is slidably connected to the first index guide rail 512 and driven by the first index cylinder 513, so that the first index mounting plate 514 can move at both ends of the first index guide rail 512. The first end of the first index rail 512 is generally below the placement assembly 430 and the second end of the first index rail 512 is generally intermediate the first and second positions.
As shown in fig. 13, a second index mounting plate 517 is disposed on the first index mounting plate 514, a second index guide rail 515 is disposed on the second index mounting plate 517 and extends in a second horizontal direction, and a support plate 518 is slidably connected to the second index guide rail 515 and driven by the second index cylinder 516, the support plate 518 being for supporting a pallet 050. The first end of the second index rail 515 is generally positioned at the first location and the second end of the second index rail 515 is generally positioned at the second location such that the support plate 518 is movable between the first and second locations.
As shown in fig. 13, the tray assembly 520 includes a full pallet 521 disposed above the first position and an empty pallet 522 disposed above the second position, the full pallet 521 being configured to receive a full load of pallets 050, the empty pallet 522 having a plurality of empty pallets 050 stored thereon for providing empty pallets 050 to the support plate 518.
The first transposition cylinder 513 and the second transposition cylinder 516 are both electrically connected with a control system, when the loading tray 050 on the support plate 518 is full of inductance, the first transposition cylinder 513 is controlled to be started, the first transposition mounting plate 514 is enabled to move towards one end far away from the transfer assembly 400, the first transposition cylinder 516 is enabled to be approximately at the middle position between the first position and the second position, the support plate 518 is enabled to be switched to move between the first position and the second position, and therefore storage of the full loading pallet 050 and taking of the empty loading tray 050 are achieved. Then, the supporting plate 518 is returned to the lower part of the placing component 430, and the inductor is placed continuously.
It should be noted that, the switching of the support plate 518 between the first position and the second position may also be achieved by a structure of a servo motor and a screw rod, and the support plate 518 is precisely stopped at the first position and the second position by cooperating with the control system, but the overall cost is high, so the application is achieved by adopting the two-cylinder driving mode, and the overall cost is low. In addition, the first transposition cylinder 513 and the second transposition cylinder 516 can be rodless cylinders, so that the distance required for the operation of the cylinders can be shortened, the length of equipment can be reduced, and the cost can be further reduced.
In some embodiments, as shown in fig. 13 and 14, the tray assembly 520 further includes a full load cylinder 523 and an empty load cylinder 524, the full load cylinder 523 is disposed at a first position and is extended and contracted in a vertical direction, and the full load pallet 521 is provided with a support swivel 5211, and the support swivel 5211 is rotatable upward. When the supporting plate 518 moves to the first position, the cylinder rod of the full-load cylinder 523 extends to jack up the full-load pallet 050 and is abutted to the lower part of the supporting rotating hook 5211, the supporting rotating hook 5211 can be driven to rotate upwards to enable the full-load pallet 050 to pass through the supporting rotating hook 5211, the supporting rotating hook 5211 resets under the gravity action of the full-load pallet 050, the full-load pallet 050 is supported, and therefore storage of the full-load pallet 050 is achieved.
As shown in fig. 13, the empty load cylinder 524 is disposed at the second position and stretches in the vertical direction, the empty load pallet 522 is provided with a tray supporting cylinder 5221, the loading tray 050 is provided with a supporting groove 060, the cylinder rod of the tray supporting cylinder 5221 can extend into the supporting groove 060 to support the loading tray 050, when the supporting plate 518 moves to the second position, the cylinder rod of the empty load cylinder 524 extends to support a plurality of empty loading trays 050 stored on the empty load pallet 522, and then the cylinder rod of the tray supporting cylinder 5221 is retracted, so that the plurality of empty loading trays 050 can lift along with the empty load cylinder 524. When the plurality of empty trays 050 are lowered by the thickness of one tray 050 (that is, the cylinder rod of the tray cylinder 5221 is opposite to the support groove 060 of the empty tray 050 of the previous layer), the cylinder rod of the tray cylinder 5221 is protruded to support the empty tray 050 so that the lowermost empty tray 050 is removed and can be dropped on the support plate 518.
The full load cylinder 523, the no-load cylinder 524 and the tray supporting cylinder 5221 are all electrically connected with a control system, and when the supporting plate 518 moves to the first position, the cylinder rod of the full load cylinder 523 is controlled to extend so as to jack up the full load pallet 050 and pass over the supporting rotating hook 5211, so that the full load pallet 050 is stored. When the support plate 518 moves to the second position, the cylinder rod of the empty cylinder 524 is controlled to extend to abut against the pallet 050, while the cylinder rod of the tray cylinder 5221 is controlled to retract, then the cylinder rod of the empty cylinder 524 is controlled to retract, and the cylinder rod of the tray cylinder 5221 is controlled to extend so that the cylinder rod of the tray cylinder 5221 extends into the support groove 060 of the previous pallet 050, thereby achieving the taking of an empty pallet 050.
With the above structure, the tray can be replaced on the support plate 518, and the sense of discharge can be continuously contained.
Finally, it should be noted that after each assembly, the whole machine needs to be debugged, so that the whole machine operates smoothly and has no faults, and the details are not described here.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solution of the present application, and not limiting thereof; although the application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art will appreciate that; the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the application.

Claims (10)

1. The utility model provides a device is put in folding of inductance production clout which characterized in that includes:
a case;
the folding component is used for folding off the excess materials on the inductor;
the material taking assembly is used for taking down the inductor from the folding assembly;
the transfer assembly is used for receiving the inductor put down by the material taking assembly, transferring the inductor to the loading tray and keeping the direction and the interval of the inductor consistent;
The tray changing assembly is used for placing the loading tray filled with the inductor to a first position, and removing another loading tray from a second position to continuously contain the inductor;
and the control system is used for controlling the actions of the components.
2. The inductance production residue folding and placing device according to claim 1, wherein the folding assembly comprises a bearing table, a lower pressing plate, a lower pressing cylinder, an upper top plate and an upper top cylinder;
the bearing table extends along a first horizontal direction and is provided with a plurality of inductor placing grooves on the upper surface, and the inductor placing grooves are used for placing inductors;
the lower pressing plate is connected to a cylinder rod of the lower pressing cylinder;
the upper jacking cylinder is arranged below the bearing table and stretches in the vertical direction, and the upper top plate is connected to a cylinder rod of the upper jacking cylinder;
the lower pressure cylinder and the upper top cylinder are electrically connected with the control system, and the control system is configured to: the control system controls the lower air cylinder and the upper air cylinder to act alternately.
3. The inductance production residue folding and placing device according to claim 2, wherein the folding assembly further comprises a pressing mounting plate and a lifting cylinder, the lifting cylinder is arranged on the box body and stretches in the vertical direction, the pressing mounting plate is mounted on a cylinder rod of the lifting cylinder, and the pressing cylinder is arranged on the pressing mounting plate;
The material taking assembly comprises a material taking support, a material taking guide rail, an electromagnetic absorption block and a material taking cylinder, wherein the material taking guide rail is arranged on the material taking support and extends along a second horizontal direction, the second horizontal direction is perpendicular to the first horizontal direction, and the electromagnetic absorption block is connected to the material taking guide rail in a sliding manner and is driven by the material taking cylinder;
the lifting cylinder, the material taking cylinder and the electromagnetic absorption block are all electrically connected with the control system, and the control system is configured to: when the cylinder rod of the lifting cylinder is retracted, the control system controls the cylinder rod of the material taking cylinder to extend out so that the electromagnetic suction block reaches the upper part of the bearing table, and controls the electromagnetic suction block to electrify and suck the inductance after the residual materials are removed.
4. The inductance production residue removing and placing device according to claim 3, wherein the transfer assembly comprises a direct vibration feeder, a material distributing assembly and a placing assembly;
the direct vibration feeder is arranged below the electromagnetic suction block, and when the cylinder rod of the material taking cylinder is retracted, the electromagnetic suction block is positioned right above the direct vibration feeder;
the material distribution assembly comprises a material distribution guide rail, a material distribution plate, a material distribution screw rod and a material distribution motor, wherein the material distribution guide rail and the material distribution screw rod extend along the second horizontal direction, the first end of the material distribution guide rail is close to one end of the direct vibration feeder, which is far away from the electromagnetic suction block, the material distribution plate is in sliding connection with the material distribution guide rail and is in threaded connection with the material distribution screw rod, a plurality of evenly distributed inductance accommodation grooves are formed in the material distribution plate, the distance between two adjacent inductance accommodation grooves is equal to the distance between two adjacent loading holes in the loading plate, the first inductance accommodation groove on the material distribution plate is opposite to the outlet of the direct vibration feeder, and the material distribution motor is in transmission connection with one end of the material distribution screw rod;
The placing component is arranged close to the second end of the material distributing guide rail and is used for transferring the inductor on the material distributing plate which moves to the second end of the material distributing guide rail to the loading tray;
the direct vibration feeder and the material distributing motor are electrically connected with the control system, and the control system is configured to: when the cylinder rod of the material taking cylinder is retracted, the electromagnetic suction block is controlled to be powered off so that the inductor falls into the direct vibration feeder; when the inductor moves into the first inductor accommodating groove, the material distributing motor is controlled to be started, the material distributing plate moves to a direction far away from the direct vibration feeder so that the next inductor accommodating groove is opposite to the outlet of the direct vibration feeder, the operation is repeated until the last inductor accommodating groove is filled with the inductor, and then the material distributing motor is controlled to move the material distributing plate to the placement assembly.
5. The inductance production residue removing and placing device according to claim 4, wherein the transfer assembly further comprises a material shifting assembly, the material shifting assembly comprises a material shifting bracket, a first material shifting cylinder, a first material shifting mounting plate, a second material shifting cylinder, a second material shifting mounting plate, a material shifting guide rail and an electromagnetic chuck;
The stirring support is arranged at one end of the direct vibration feeder, which is far away from the electromagnetic suction block;
the first stirring cylinder is arranged on the stirring bracket and stretches out and draws back along the vertical direction;
the first material stirring mounting plate is arranged on a cylinder rod of the first material stirring cylinder;
the material stirring guide rail is arranged on the first material stirring mounting plate and extends along the first horizontal direction;
the second material stirring mounting plate is connected to the material stirring guide rail in a sliding manner and is driven by the second material stirring cylinder;
the electromagnetic chuck is arranged on the second stirring mounting plate;
the first material stirring cylinder, the second material stirring cylinder and the electromagnetic chuck are electrically connected with the control system, and the control system is configured to: when the inductor reaches the outlet of the direct vibration feeder, the electromagnetic chuck is controlled to be electrified to absorb the inductor, the cylinder rod of the second material stirring cylinder is controlled to extend to enable the inductor to move into the inductor accommodating groove of the material distributing plate, and then the electromagnetic chuck is controlled to be powered off and the cylinder rod of the first material stirring cylinder is controlled to extend.
6. The inductance production residue removing and placing device according to claim 5, wherein the material pulling assembly further comprises a limiting cylinder, the limiting cylinder is arranged at the outlet of the direct vibration feeder, and when the cylinder rod of the limiting cylinder stretches out, the limiting cylinder can be abutted with the inductance in the direct vibration feeder;
The limit cylinder is electrically connected with the control system, and the control system is configured to: when the electromagnetic chuck is electrified, the cylinder rod of the limiting cylinder is controlled to retract.
7. The inductance production residue removing and placing device according to claim 6, wherein the placing component comprises a placing bracket, a placing guide rail, a placing motor, a placing moving plate, a placing cylinder, a placing mounting plate and a clamping component;
the placing support is arranged in the box body;
the placing guide rail is arranged on the placing bracket and extends along the first horizontal direction;
the placing moving plate is connected to the placing guide rail in a sliding manner and is in transmission connection with the placing motor;
the placing cylinder is arranged on the placing moving plate and stretches out and draws back along the vertical direction;
the placing mounting plate is connected to the cylinder rod of the placing cylinder;
the clamping component is arranged on the placing mounting plate;
the placing motor and the clamping assembly are electrically connected with the control system, and the control system is configured to: after the clamping component clamps the inductor, the control system controls the placing motor to start, transfers the inductor to the loading tray, and controls the clamping component to place the inductor down.
8. The inductance production residue removing and placing device according to claim 7, wherein the clamping assembly comprises a plurality of clamping heads, a plurality of locking sleeves, a clamping cylinder, a clamping connecting plate, a steering guide rail, a steering cylinder and a steering connecting plate;
the clamping heads are all rotationally connected to the placing mounting plate and are arranged at intervals along the second horizontal direction, and an opening and closing groove and a first guide inclined plane are formed in the lower end of each clamping head;
the locking sleeves are sleeved on the clamping heads in a one-to-one correspondence manner and are connected to the clamping connecting plates, the inner walls of the locking sleeves are provided with second guide inclined planes, and the second guide inclined planes are abutted with the first guide inclined planes;
the clamping air cylinder is arranged on the placing mounting plate and stretches out and draws back along the vertical direction, the clamping connecting plate is connected with an air cylinder rod of the clamping air cylinder, and when the clamping air cylinder stretches out and draws back, the locking sleeve can be driven to move along the vertical direction, so that the clamping head clamps the inductor or loosens the inductor;
the steering guide rail is arranged on the placing mounting plate and extends along the second horizontal direction, the steering connecting plate is connected to the steering guide rail in a sliding manner and driven by the steering cylinder, the upper ends of the steering connecting plate and each clamping head are connected with connecting rods, and when the steering connecting plate slides, the clamping heads can be driven to rotate;
The gripping cylinder and steering cylinder are both electrically connected with the control system, the control system being configured to: when the clamping head moves to the upper part of the inductor, the cylinder rod of the placing cylinder is controlled to stretch out, the clamping head is locked, the inductor is clamped, the cylinder rod of the steering cylinder is controlled to stretch out, the inductor is steered, the motor is controlled to start, the clamping head is moved to a pallet, and the inductor is loaded into the pallet.
9. The inductance production residue removing and placing device according to claim 8, wherein the disc changing assembly comprises a transposition assembly and a disc storage assembly;
the transposition assembly comprises a transposition bracket, a first transposition guide rail, a first transposition air cylinder, a first transposition mounting plate, a second transposition guide rail, a second transposition air cylinder, a second transposition mounting plate and a support plate;
the first transposition guide rail is arranged on the transposition bracket and extends along the second horizontal direction, and the first transposition mounting plate is connected to the first transposition guide rail in a sliding manner and driven by a first transposition air cylinder;
the second transposition mounting plate is arranged on the first transposition mounting plate, the second transposition guide rail is arranged on the second transposition mounting plate and extends along the second horizontal direction, the supporting plate is connected to the second transposition guide rail in a sliding mode and driven by a second transposition air cylinder, and the supporting plate is used for supporting and loading a pallet;
The tray assembly includes a full pallet disposed above the first location and an empty pallet disposed above the second location;
the first transposition cylinder and the second transposition cylinder are electrically connected with the control system, and the control system is configured to: when the loading tray on the supporting plate is full of the inductor, the first transposition air cylinder is controlled to be started, so that the first transposition mounting plate moves towards one end far away from the transfer assembly, and the second transposition air cylinder is controlled to be started, so that the supporting plate is switched to move at the first position and the second position.
10. The inductance production residue removing and placing device according to claim 9, wherein the tray assembly further comprises a full cylinder and an empty cylinder;
the full-load air cylinder is arranged at the first position and stretches in the vertical direction;
the full pallet is provided with a supporting rotating hook which can rotate upwards, and when the full pallet is propped under the supporting rotating hook, the supporting rotating hook can be driven to rotate upwards so as to enable the full pallet to pass through the supporting rotating hook;
the no-load air cylinder is arranged at the second position and stretches in the vertical direction;
The empty pallet frame is provided with a pallet supporting cylinder, the pallet loading tray is provided with a supporting groove, and a cylinder rod of the pallet supporting cylinder can extend into the supporting groove to support the pallet loading tray;
the full load cylinder, the no-load cylinder, and the branch tray cylinder are all electrically connected with the control system, the control system configured to: when the supporting plate moves to the first position, the cylinder rod of the full-load cylinder is controlled to extend out so as to jack up the full-load pallet and pass over the supporting rotating hook; when the support plate moves to the second position, the cylinder rod of the empty-load cylinder is controlled to extend to abut against the pallet, the cylinder rod of the supporting plate cylinder is controlled to retract, then the cylinder rod of the empty-load cylinder is controlled to retract, and the cylinder rod of the supporting plate cylinder is controlled to extend to enable the cylinder rod of the supporting plate cylinder to extend into the support groove of the last pallet.
CN202320841701.2U 2023-04-17 2023-04-17 Inductance production clout removes puts device Active CN219669493U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320841701.2U CN219669493U (en) 2023-04-17 2023-04-17 Inductance production clout removes puts device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320841701.2U CN219669493U (en) 2023-04-17 2023-04-17 Inductance production clout removes puts device

Publications (1)

Publication Number Publication Date
CN219669493U true CN219669493U (en) 2023-09-12

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ID=87923604

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320841701.2U Active CN219669493U (en) 2023-04-17 2023-04-17 Inductance production clout removes puts device

Country Status (1)

Country Link
CN (1) CN219669493U (en)

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