CN219667457U - PVC shutter blade setting device - Google Patents
PVC shutter blade setting device Download PDFInfo
- Publication number
- CN219667457U CN219667457U CN202320325427.3U CN202320325427U CN219667457U CN 219667457 U CN219667457 U CN 219667457U CN 202320325427 U CN202320325427 U CN 202320325427U CN 219667457 U CN219667457 U CN 219667457U
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- Prior art keywords
- connecting rod
- pleat
- pvc
- cutting
- box
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- 238000005520 cutting process Methods 0.000 claims abstract description 42
- 238000001816 cooling Methods 0.000 claims abstract description 27
- 238000007493 shaping process Methods 0.000 claims abstract description 23
- 238000010438 heat treatment Methods 0.000 claims abstract description 22
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000037303 wrinkles Effects 0.000 description 3
- 238000005034 decoration Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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- Details Of Cutting Devices (AREA)
Abstract
The utility model discloses a PVC shutter blade shaping device, which has the technical scheme that: the left end of the base is fixedly provided with a pleat-removing shaping box body, a heating box and a pleat-removing shaping device are arranged in the pleat-removing shaping box body, the pleat-removing shaping device comprises a bracket and a pleat-removing roller, and the right side of the base is sequentially provided with a cooling box, a power traction roller and a cutting device; the top and the bottom of support all are equipped with the connecting rod that two sets of horizontal directions set up, install a plurality of removes the fold running roller between the connecting rod, install respectively on connecting rod one and the connecting rod two and remove the fold running roller. The beneficial effects are that: according to the utility model, the PVC plate is sent into the fold removal shaping box body, the fold removal roller wheel is used for stretching and extruding after being heated, so that the folds on the surface of the PVC plate are removed, the PVC plate passes through the cooling box and finally is cut and shaped through the cutting tool bit, and the problems in the prior art are solved.
Description
Technical Field
The utility model relates to the technical field of PVC shutter manufacturing, in particular to a PVC shutter blade shaping device.
Background
At present, the types of the shutters in the market are very many, the shutter blades are generally made of wood, glass, aluminum alloy and other materials, sunlight can be resisted, light rays can be regulated, and the shutters can be integrated with the style of home decoration to form attractive decoration effects. Along with the development of technology, the shutter made of PVC material can meet the requirements, and the PVC shutter needs to be combined and connected by strip-shaped PVC blades in the manufacturing process, but the PVC profile is inevitably wrinkled in production due to the process, so that the manufactured shutter blades are not attractive, and therefore, the production quality of the blades is important.
At present, most of wrinkles can be effectively removed by tensioning and stretching after the blades are hardened, but for some tiny wrinkles, the wrinkles are difficult to completely remove by tensioning and stretching after the blades are hardened, so that tiny traces exist on the final shutter blades, and the appearance is affected. Therefore, it is necessary to design a PVC shutter blade shaping device.
Disclosure of Invention
According to the PVC shutter blade shaping device, PVC plates are fed into the pleat-removing shaping box body, the PVC plates are heated and then stretched and extruded by the pleat-removing roller, so that the pleats on the surfaces of the PVC plates are removed, the PVC plates pass through the cooling box, and finally are cut and shaped by the cutting tool bit, so that the problems in the prior art are solved.
In order to achieve the above object, the present utility model provides the following technical solutions: the utility model provides a PVC shutter blade setting device, includes base (1), the left end fixed mounting of base (1) has except that pleat setting box (100), is equipped with heating cabinet (2) and except that pleat setting device in pleat setting box (100), except that pleat setting device includes support (3) and pleat roller (10), support (3) are installed at base (1) middle part, installs cooling tank (16), power traction roller (14) and cutting device in proper order on the right side of base (1); the top and the bottom of support (3) all are equipped with connecting rod (4) that two sets of horizontal direction set up, and the equal fixed mounting in the outer wall of support (3) in both ends of two sets of connecting rods (4), the left side middle part fixed mounting of support (3) has connecting rod one (5), and the left side upper portion fixed mounting of support (3) has connecting rod two (6), installs a plurality of fold removal running rollers (10) between connecting rod (4), installs fold removal running roller (10) on connecting rod one (5) and connecting rod two (6) respectively.
Preferably, a third connecting rod (7) is fixedly installed on the outer wall of the top surface of the left end of the bracket (3), an upper extending rod (8) is fixedly installed at the top of the right end of the bracket (3), a lower extending rod (9) is fixedly installed on the outer wall of the bottom, and pleat removing rollers (10) are respectively installed on the upper extending rod (8) and the lower extending rod (9).
Preferably, the base (1) is fixedly provided with a power traction support frame (11), the right end of the power traction support frame (11) is fixedly provided with a motor fixing box (12), the interior of the motor fixing box (12) is provided with a servo motor (13), the output end of the servo motor (13) is connected with one end of a power traction roller (14), and the other end of the power traction roller (14) is rotatably arranged on the power traction support frame (11).
Preferably, the cooling box (16) is mounted on a cooling box support frame (15), and a cooling pipe (17) is fixedly mounted inside the cooling box (16).
Preferably, the cutting device comprises a cutting fixing frame (18), a cutting knife groove (19) and a cutting knife head (20), wherein the cutting fixing frame (18) is fixedly arranged on the base (1), the cutting knife groove (19) is arranged in the middle of the cutting fixing frame (18), and the cutting knife head (20) which moves up and down is arranged above the cutting knife groove (19).
Preferably, the heating box (2) comprises a reversing wheel (2.1), a feed inlet (2.2), a discharge outlet (2.3) and an electric heater (2.4), wherein the reversing wheel (2.1) is positioned at the right lower corner of the inner cavity of the heating box (2), the feed inlet (2.2) is arranged at the bottom of the left end of the heating box (2), and the discharge outlet (2.3) is arranged at the top of the right end of the heating box (2).
The beneficial effects of the utility model are as follows:
according to the utility model, the heating box, the bracket, the cooling box and the cutting device are fixedly arranged on the base, so that the PVC sheet material which is heated and softened is stretched on the pleat removing roller arranged on the bracket, the pleats and burrs are removed, the PVC sheet material is hardened by the cooling box and then is cut off by the cutting tool bit, and therefore, tiny traces on the PVC sheet material are better eliminated under the heating condition, and the manufactured shutter blade is more attractive.
Drawings
FIG. 1 is a schematic overall outline of the present utility model;
FIG. 2 is a schematic view of the overall structure of the case after opening the fold removal and shaping case according to the present utility model;
FIG. 3 is a schematic overall operation of the present utility model;
FIG. 4 is an enlarged view of FIG. 3A in accordance with the present utility model;
FIG. 5 is a front view of a cutting bit of the present utility model;
FIG. 6 is a schematic view of the power traction portion of the present utility model;
in the figure: the folding and shaping box body 100, the base 1, the heating box 2, the bracket 3, the connecting rod 4, the connecting rod one 5, the connecting rod two 6, the connecting rod three 7, the upper extension rod 8, the lower extension rod 9, the folding roller 10, the power traction support frame 11, the motor fixing box 12, the servo motor 13, the power traction roller 14, the cooling box support frame 15, the cooling box 16, the cooling pipe 17, the cutting fixing frame 18, the cutting knife groove 19, the cutting knife head 20, the telescopic rod 21, the PVC plate 22, the reversing wheel (2.1), the feed inlet (2.2), the discharge outlet (2.3) and the electric heater (2.4).
Detailed Description
The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present utility model only, and are not intended to limit the present utility model.
Embodiment 1, refer to fig. 1-5, a PVC shutter blade setting device, including base (1), the left end of base (1) is equipped with and removes pleat setting box (100), is equipped with heating cabinet (2) and pleat setting device in removing pleat setting box (100), removes pleat setting device and includes support (3) and pleat roller (10), support (3) are installed at the middle part of base (1), installs cooling cabinet (16), power traction roller (14) and cutting device in proper order on the right side of base (1); the top and the bottom of support (3) all are equipped with connecting rod (4) that two sets of horizontal direction set up, and the equal fixed mounting in the outer wall of support (3) in both ends of two sets of connecting rods (4), the left side middle part fixed mounting of support (3) has connecting rod one (5), and the left side upper portion fixed mounting of support (3) has connecting rod two (6), installs a plurality of fold removal running rollers (10) between connecting rod (4), installs fold removal running roller (10) on connecting rod one (5) and connecting rod two (6) respectively.
Wherein, fixed mounting has connecting rod III (7) on the left end top surface outer wall of above-mentioned support (3), stretch out pole (8) on the right-hand member top fixed mounting of support (3), bottom outer wall fixed mounting has down stretches out pole (9), last stretch out pole (8) and stretch out pole (9) down on install respectively and remove pleat running roller (10), remove pleat running roller and adopt smooth surface's metal running roller, like this, softer PVC section bar after the heating can be extruded after passing through to reach the purpose of removing pleat and deburring, make the surface smooth.
Referring to fig. 6, a power traction support frame (11) is fixedly installed on the base (1), a motor fixing box (12) is fixedly installed at the right end of the power traction support frame (11), a servo motor (13) is installed in the motor fixing box (12), the output end of the servo motor (13) is connected with one end of a power traction roller (14), and the other end of the power traction roller (14) is rotatably installed on the power traction support frame (11); the lower side of the power traction roller (14) is also provided with an auxiliary traction roller for conveying the PVC sheet after stretching and fold removal to a cutting device.
Referring to fig. 4, the cooling box (16) is mounted on a cooling box support frame (15), a cooling pipe (17) is fixedly mounted in the cooling box (16), and the outer end of the cooling pipe (17) is connected with a gas conveying device for performing air cooling on the stretched and pleated PVC plate.
Referring to fig. 5, the cutting device includes a cutting holder (18), a cutting blade groove (19) and a cutting blade (20), wherein the cutting holder (18) is fixedly mounted on the base (1), the cutting blade groove (19) is provided in the middle of the cutting holder (18), and the cutting blade (20) moving up and down is provided above the cutting blade groove (19).
Referring to fig. 1, the heating box (2) comprises a reversing wheel (2.1), a feed inlet (2.2), a discharge outlet (2.3) and an electric heater (2.4), wherein the reversing wheel (2.1) is positioned at the right lower corner of the inner cavity of the heating box (2), the feed inlet (2.2) is arranged at the bottom of the left end of the heating box (2), and the discharge outlet (2.3) is arranged at the top of the right end of the heating box (2).
When the utility model is used, one end of the traction rope is connected with the power traction roller (14), and the other end bypasses the cooling box and then bypasses a plurality of fold removal rollers (10) on the bracket (3) of the fold removal shaping device, and then the PVC plate is sent into the heating box and connected to the PVC plate outside the fold removal shaping box body (100) after passing through the reversing wheel 2.1. Then, start servo motor, drive PVC panel at first get into the heating cabinet and heat, make it soften, then, carry out preliminary tensile extrusion through connecting rod one (5), connecting rod two (6), the last accordion-removing running roller of connecting rod three (7), then carry out further tensile extrusion accordion-removing through accordion-removing running roller (10) of support top and bottom, finally, go to power traction support frame (11) through accordion-removing running roller (10) on last extension rod (8) and lower extension rod (9), then, send into the cooling tank again and cool down, then, through auxiliary traction running roller that power traction running roller (14) and downside were equipped with, carry cutting device to carry out cutting design with the PVC panel after the tensile accordion-removing, accomplish the design preparation of whole PVC shutter blade finally.
The above description is of the preferred embodiments of the present utility model, and any person skilled in the art may modify the present utility model or make modifications to the present utility model with the technical solutions described above. Therefore, any simple modification or equivalent made according to the technical solution of the present utility model falls within the scope of the protection claimed by the present utility model.
Claims (6)
1. The utility model provides a PVC shutter blade setting device, includes base (1), its characterized in that: the left end of the base (1) is fixedly provided with a pleat-removing shaping box body (100), a heating box (2) and a pleat-removing shaping device are arranged in the pleat-removing shaping box body (100), the pleat-removing shaping device comprises a bracket (3) and a pleat-removing roller (10), the bracket (3) is arranged in the middle of the base (1), and the right side of the base (1) is sequentially provided with a cooling box (16), a power traction roller (14) and a cutting device; the top and the bottom of support (3) all are equipped with connecting rod (4) that two sets of horizontal direction set up, and the equal fixed mounting in the outer wall of support (3) in both ends of two sets of connecting rods (4), the left side middle part fixed mounting of support (3) has connecting rod one (5), and the left side upper portion fixed mounting of support (3) has connecting rod two (6), installs a plurality of fold removal running rollers (10) between connecting rod (4), installs fold removal running roller (10) on connecting rod one (5) and connecting rod two (6) respectively.
2. The PVC louver blade shaping device according to claim 1, wherein: the left end top surface outer wall of support (3) on fixed mounting have connecting rod three (7), stretch out pole (8) on the right-hand member top fixed mounting of support (3), bottom outer wall fixed mounting have down stretch out pole (9), last stretch out pole (8) and stretch out pole (9) down on install respectively and remove pleat running roller (10).
3. A PVC louver blade shaping device according to claim 2, wherein: the power traction device is characterized in that a power traction support frame (11) is fixedly installed on the base (1), a motor fixing box (12) is fixedly installed at the right end of the power traction support frame (11), a servo motor (13) is installed in the motor fixing box (12), the output end of the servo motor (13) is connected with one end of a power traction roller wheel (14), and the other end of the power traction roller wheel (14) is rotatably installed on the power traction support frame (11).
4. A PVC louver blade shaping device according to claim 3, wherein: the cooling box (16) is arranged on the cooling box supporting frame (15), and a cooling pipe (17) is fixedly arranged in the cooling box (16).
5. The PVC louver blade shaping device according to claim 4, wherein: the cutting device comprises a cutting fixing frame (18), a cutting knife groove (19) and a cutting knife head (20), wherein the cutting fixing frame (18) is fixedly installed on the base (1), the cutting knife groove (19) is formed in the middle of the cutting fixing frame (18), and the cutting knife head (20) moving up and down is arranged above the cutting knife groove (19).
6. The PVC louver blade shaping device according to claim 5, wherein: the heating cabinet (2) includes switching-over wheel (2.1), feed inlet (2.2), discharge gate (2.3), electric heater (2.4), switching-over wheel (2.1) are located the lower right corner of heating cabinet (2) inner chamber, and feed inlet (2.2) set up the left end bottom at heating cabinet (2), and discharge gate (2.3) set up the right-hand member top at heating cabinet (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320325427.3U CN219667457U (en) | 2023-02-27 | 2023-02-27 | PVC shutter blade setting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320325427.3U CN219667457U (en) | 2023-02-27 | 2023-02-27 | PVC shutter blade setting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219667457U true CN219667457U (en) | 2023-09-12 |
Family
ID=87894455
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320325427.3U Active CN219667457U (en) | 2023-02-27 | 2023-02-27 | PVC shutter blade setting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219667457U (en) |
-
2023
- 2023-02-27 CN CN202320325427.3U patent/CN219667457U/en active Active
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| GR01 | Patent grant |