CN212124140U - Efficient automatic vacuum blow molding machine - Google Patents
Efficient automatic vacuum blow molding machine Download PDFInfo
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- CN212124140U CN212124140U CN201922163402.4U CN201922163402U CN212124140U CN 212124140 U CN212124140 U CN 212124140U CN 201922163402 U CN201922163402 U CN 201922163402U CN 212124140 U CN212124140 U CN 212124140U
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Abstract
本实用新型公开了一种高效自动真空吹塑机,所述机体内底部安装有底座、吹气结构和真空泵,所述机体底部安装有旋转电机,所述旋转电机的输出端连接有旋转轴,所述旋转轴的另一端与所述旋转盘的底部中心位置相连接,所述旋转盘上安装有三组合模结构。本实用新型采用多工位操作,挤压装置连续出料,当一个合模结构完成合模后,下一个接着工作,能够提高生产效率;通过加热棒对进入空气压缩机中的空气进行加热,进而使吹塑机在对型坯吹塑时能够使型坯处于高温状态,方便型坯进行变形;真空泵能将动模、静模和密封板合成的空腔内的空气抽出,增大型坯内部和外部的压力差,进而使型坯能完全贴紧动模和静模的内壁,从而减少了不良品的出现。
The utility model discloses a high-efficiency automatic vacuum blow molding machine. A base, an air blowing structure and a vacuum pump are installed at the bottom of the body, a rotary motor is installed at the bottom of the body, and an output end of the rotary motor is connected with a rotating shaft. The other end of the rotating shaft is connected to the bottom center of the rotating disk, and the rotating disk is provided with a three-combination mold structure. The utility model adopts multi-station operation, the extrusion device continuously discharges the material, when one mold clamping structure completes the mold clamping, the next one continues to work, which can improve the production efficiency; the air entering the air compressor is heated by the heating rod, Then, the blow molding machine can keep the parison in a high temperature state when blowing the parison, which is convenient for the parison to deform; the vacuum pump can extract the air in the cavity synthesized by the movable mold, the static mold and the sealing plate, so as to increase the interior of the parison. and the external pressure difference, so that the parison can completely adhere to the inner wall of the movable mold and the static mold, thereby reducing the appearance of defective products.
Description
技术领域technical field
本实用新型涉及一种高效自动真空吹塑机,属于吹塑机技术领域。The utility model relates to a high-efficiency automatic vacuum blow molding machine, which belongs to the technical field of blow molding machines.
背景技术Background technique
吹塑也称中空吹塑,一种发展迅速的塑料加工方法。热塑性树脂经挤出或注射成型得到的管状塑料型坯,趁热(或加热到软化状态),置于对开模中,闭模后立即在型坯内通入压缩空气,使塑料型坯吹胀而紧贴在模具内壁上,经冷却脱模,即得到各种中空制品。有注射吹塑法和挤出吹塑法两种。前者第用挤压机或注射机把原料先成型得到熔融的型坯,再把它置于模肯,用压缩空气吹胀,使坯料紧贴模壁,冷却脱模后即得空心制品,如塑料瓶、桶、圆球等。后者系在挤压机前端装置吹塑口模,把挤出的熔融管坯用压缩空气吹胀成模管,冷却后折叠卷成双层平膜,如制造塑料袋或膜片。Blow molding, also known as hollow blow molding, is a rapidly developing plastic processing method. The tubular plastic parison obtained by extrusion or injection molding of thermoplastic resin is placed in a split mold while it is hot (or heated to a softened state), and compressed air is introduced into the parison immediately after closing the mold to blow the plastic parison. It expands and sticks closely to the inner wall of the mold, and after cooling and demoulding, various hollow products are obtained. There are injection blow molding and extrusion blow molding. The former first uses an extruder or an injection machine to shape the raw material to obtain a molten parison, then place it in the mold, and inflate it with compressed air to make the billet close to the mold wall. After cooling and demoulding, a hollow product is obtained, such as Plastic bottles, barrels, balls, etc. The latter is attached to the front end of the extruder with a blowing die, and the extruded molten tube blank is blown into a die tube with compressed air, which is then folded and rolled into a double-layer flat film after cooling, such as making plastic bags or films.
但是现有的吹塑装置在使用时仍然存在如下缺陷:However, the existing blow molding device still has the following defects in use:
1、常用的吹塑机大都是单工位结构,即一个模头对应一个合模结构和一套吹气结构,在实际使用过程中,挤出装置需要等待合模结构和吹气结构的的完成才能继续下个挤出程序,致使挤出装置无法连续工作,降低了挤出装置的利用率。1. Most of the commonly used blow molding machines have a single-station structure, that is, a die head corresponds to a clamping structure and a set of blowing structures. In the actual use process, the extrusion device needs to wait for the clamping structure and the blowing structure. The next extrusion procedure can only be continued after completion, so that the extrusion device cannot work continuously and the utilization rate of the extrusion device is reduced.
2、现有的吹塑装置在使用时通过空气压缩机吹出的空气是常温空气,其温度远低于型坯的表面温度,进而在对型坯进行吹塑加工时会对型坯造成急速的降温,进而使型坯在没有达到合适的形状时就冷却凝固,进而使生产的产品误差加大,同时现有的吹塑装置仅仅依靠高压空气使型坯变形,进而延长了型坯的变形时间,同时模具内还会残留部分空气,进而使产品误差加大。2. When the existing blow molding device is in use, the air blown by the air compressor is normal temperature air, and its temperature is much lower than the surface temperature of the parison, which will cause rapid damage to the parison when the parison is blown. Cooling down, so that the parison cools and solidifies when it does not reach the proper shape, thereby increasing the error of the produced product, and the existing blow molding device only relies on high-pressure air to deform the parison, thereby prolonging the deformation time of the parison At the same time, some air will remain in the mold, which will increase the product error.
针对这一弊端,提出了一种高效自动真空吹塑机,以解决上述提到的问题。In view of this drawback, a high-efficiency automatic vacuum blow molding machine is proposed to solve the above-mentioned problems.
实用新型内容Utility model content
本实用新型为解决上述背景技术中提到的问题,现设计出一种高效自动真空吹塑机,采用多工位操作,挤压装置连续出料,当一个合模结构完成合模后,下一个接着工作,能够提高生产效率和挤出装置的利用率;通过加热棒对进入空气压缩机中的空气进行加热,进而使吹塑机在对型坯吹塑时能够使型坯处于高温状态,方便型坯进行变形;真空泵能将动模、静模和密封板合成的空腔内的空气抽出,增大型坯内部和外部的压力差,进而使型坯能完全贴紧动模和静模的内壁,从而减少了不良品的出现,提高加工的精准度;旋转管的设置还能对注塑口的溢边进行处理。In order to solve the problems mentioned in the above background technology, the utility model now designs a high-efficiency automatic vacuum blow molding machine, which adopts multi-station operation, and the extrusion device continuously discharges materials. Working one by one can improve the production efficiency and the utilization rate of the extrusion device; the air entering the air compressor is heated by the heating rod, so that the blow molding machine can keep the parison in a high temperature state when blowing the parison, It is convenient for the parison to deform; the vacuum pump can draw out the air in the cavity formed by the movable mold, the static mold and the sealing plate, which increases the pressure difference between the inside and outside of the parison, so that the parison can completely adhere to the moving mold and the static mold. The inner wall can reduce the appearance of defective products and improve the accuracy of processing; the setting of the rotating tube can also deal with the overflow of the injection port.
本实用新型的目的可以通过采用如下技术方案达到:The purpose of the present utility model can be achieved by adopting the following technical solutions:
一种高效自动真空吹塑机,包括机体,所述机体上方安装有支撑座,所述支撑座底部四角处安装有电动升降杆,所述电动升降杆与所述机体顶部固定连接,所述支撑座上方安装有挤压机,所述挤压机上安装有上料斗,所述挤压机一端连接有管坯成型模具,所述机体内底部安装有底座、吹气结构和真空泵,所述机体底部安装有旋转电机,所述旋转电机的输出端连接有旋转轴,所述旋转轴的另一端与所述旋转盘的底部中心位置相连接,所述旋转盘上安装有三组合模结构,所述合模结构位于所述管坯成型模具出口的正下方。A high-efficiency automatic vacuum blow molding machine includes a body, a support seat is installed above the body, an electric lifting rod is installed at the four corners of the bottom of the support seat, the electric lifting rod is fixedly connected with the top of the body, and the support An extruder is installed above the seat, an upper hopper is installed on the extruder, one end of the extruder is connected with a tube blank forming die, a base, an air blowing structure and a vacuum pump are installed at the bottom of the body, and the bottom of the body is A rotating motor is installed, the output end of the rotating motor is connected with a rotating shaft, the other end of the rotating shaft is connected with the bottom center position of the rotating disk, and a three-combination mold structure is installed on the rotating disk. The die structure is located just below the outlet of the tube blank forming die.
优选的,所述合模结构包括动模和静模,所述动模的一侧固定连接有活动板,所述活动板一侧的中心位置处安装有液压伸缩杆,所述液压伸缩杆的另一端固定连接有第一固定板,所述静模的另一侧固定连接有第二固定板,所述第一固定板另一侧四角位置处沿水平方向安装有四根支撑柱,所述活动板通过套管在所述四根支撑柱上滑动,所述第一固定板和所述第二固定板的底部均与所述旋转盘活动连接,所述动模一侧的四角位置处开设有定位槽,所述动模与所述动模相对的一侧安装有与所述定位槽相匹配的定位柱。Preferably, the mold clamping structure includes a movable mold and a static mold, a movable plate is fixedly connected to one side of the movable mold, and a hydraulic telescopic rod is installed at the center of one side of the movable plate. The other end is fixedly connected with a first fixing plate, the other side of the static mold is fixedly connected with a second fixing plate, and four supporting columns are installed along the horizontal direction at the four corner positions of the other side of the first fixing plate. The movable plate slides on the four support columns through the sleeve, the bottoms of the first fixed plate and the second fixed plate are movably connected with the rotating disk, and the four corners of the movable mold are opened at the four corners. There is a positioning groove, and a positioning column matched with the positioning groove is installed on the side of the movable mold opposite to the movable mold.
优选的,所述吹气结构包括空气压缩机、加热箱和密封板,所述空气压缩机的输出端连接有进气管,所述真空泵的输出端连接有出气管,所述进气管和所述出气管的另一端分别贯穿所述密封板并延伸至所述密封板下方,所述密封板顶部的对角处安装有两个把手。Preferably, the air blowing structure includes an air compressor, a heating box and a sealing plate, an air intake pipe is connected to the output end of the air compressor, an air outlet pipe is connected to the output end of the vacuum pump, and the air intake pipe and the The other ends of the air outlet pipes respectively penetrate through the sealing plate and extend below the sealing plate, and two handles are installed at the opposite corners of the top of the sealing plate.
优选的,所述加热箱一侧内壁上安装有加热棒,所述加热箱一侧壁上方开设有出气口,所述加热箱另一侧壁的下方开设有进气口,所述空气压缩机通过连接管与所述加热箱的出气口相连。Preferably, a heating rod is installed on the inner wall of one side of the heating box, an air outlet is formed above one side wall of the heating box, an air inlet is formed below the other side wall of the heating box, and the air compressor It is connected with the air outlet of the heating box through a connecting pipe.
优选的,所述进气管和所述出气管的外圆周上均安装有旋转管,所述旋转管的内壁与所述进气管的外壁之间密封连接,所述旋转管能够相对所述进气管旋转,所述旋转管与所述密封板衔接处设有密封条,所述进气管的另一端连接有型坯,所述型坯位于所述动模和所述静模合成的模腔内。Preferably, a rotating pipe is installed on the outer circumference of the air inlet pipe and the air outlet pipe, the inner wall of the rotating pipe and the outer wall of the air intake pipe are sealed and connected, and the rotating pipe can be opposite to the air intake pipe. During rotation, a sealing strip is provided at the joint between the rotating pipe and the sealing plate, and a parison is connected to the other end of the air inlet pipe, and the parison is located in the cavity formed by the movable mold and the static mold.
优选的,所述出气管延伸至所述密封板下方的长度小于所述进气管延伸至所述密封板下方的长度。Preferably, the length of the air outlet pipe extending below the sealing plate is smaller than the length of the air inlet pipe extending below the sealing plate.
本实用新型的有益技术效果:本实用新型采用多工位操作,挤压装置连续出料,当一个合模结构完成合模后,下一个接着工作,能够提高生产效率和挤出装置的利用率;通过加热棒对进入空气压缩机中的空气进行加热,进而使吹塑机在对型坯吹塑时能够使型坯处于高温状态,方便型坯进行变形;真空泵能将动模、静模和密封板合成的空腔内的空气抽出,增大型坯内部和外部的压力差,进而使型坯能完全贴紧动模和静模的内壁,从而减少了不良品的出现,提高加工的精准度;旋转管的设置还能对注塑口的溢边进行处理。Beneficial technical effects of the utility model: The utility model adopts multi-station operation, and the extrusion device continuously discharges materials. When a mold clamping structure completes the mold clamping, the next one continues to work, which can improve the production efficiency and the utilization rate of the extrusion device. ; The air entering the air compressor is heated by the heating rod, so that the blow molding machine can keep the parison in a high temperature state when blowing the parison, which is convenient for the parison to deform; the vacuum pump can make the moving mold, static mold and The air in the cavity synthesized by the sealing plate is extracted to increase the pressure difference between the inside and the outside of the parison, so that the parison can completely adhere to the inner wall of the movable die and the static die, thereby reducing the appearance of defective products and improving the accuracy of processing ;The setting of the rotating tube can also deal with the overflow of the injection port.
附图说明Description of drawings
图1是本实用新型结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是本实用新型剖视图;Fig. 2 is the sectional view of the present utility model;
图3是本实用新型密封板结构示意图;Fig. 3 is the structural schematic diagram of the sealing plate of the present invention;
图4是本实用新型旋转管剖视图;Fig. 4 is the sectional view of the utility model rotary pipe;
图5是本实用新型合模结构剖视图。5 is a cross-sectional view of the mold clamping structure of the present invention.
图中:1-机体,2-支撑座,3-电动升降杆,4-挤压机,5-上料斗,6-管坯成型模具,7-底座,8-旋转盘,9-合模结构,10-旋转轴,11-旋转电机,12-空气压缩机,13-加热箱,14-真空泵,15-出气管,16-进气管,17-出气口,18- 进气口,19-加热棒,20-密封板,21-把手,22-旋转管,23-密封条,24-第一固定板,25-第二固定板,26-支撑柱,27-型坯,28-液压伸缩杆,29-动模,30- 静模,31-定位柱,32-定位槽,33-活动板,34-吹气结构。In the picture: 1-body, 2-support base, 3-electric lift rod, 4-extruder, 5-upper hopper, 6-tube blank forming die, 7-base, 8-rotating disc, 9-clamping structure , 10-rotating shaft, 11-rotating motor, 12-air compressor, 13-heating box, 14-vacuum pump, 15-air outlet pipe, 16-inlet pipe, 17-air outlet, 18-air inlet, 19-heating Rod, 20-sealing plate, 21-handle, 22-rotating tube, 23-sealing strip, 24-first fixing plate, 25-second fixing plate, 26-support column, 27-parison, 28-hydraulic telescopic rod , 29-movable die, 30-static die, 31-positioning column, 32-positioning slot, 33-movable plate, 34-air blowing structure.
具体实施方式Detailed ways
为使本领域技术人员更加清楚和明确本实用新型的技术方案,下面结合实施例及附图对本实用新型作进一步详细的描述,但本实用新型的实施方式不限于此。In order to make the technical solutions of the present invention more clear and clear to those skilled in the art, the present invention will be described in further detail below with reference to the embodiments and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
如图1-图5所示,本实施例提供的一种高效自动真空吹塑机,包括机体1,机体1上方安装有支撑座2,支撑座2底部四角处安装有电动升降杆3,电动升降杆3与机体1顶部固定连接,支撑座2上方安装有挤压机4,挤压机4上安装有上料斗5,挤压机4一端连接有管坯成型模具6,机体1内底部安装有底座76、吹气结构34和真空泵14,机体1底部安装有旋转电机11,旋转电机11的输出端连接有旋转轴10,旋转轴10的另一端与旋转盘8的底部中心位置相连接,旋转盘8上安装有三组合模结构9,合模结构9位于管坯成型模具6出口的正下方,启动挤压机4的驱动装置,将塑料物料倒入上料斗54,物料经挤压机4加热熔融后挤出到管坯成型模具6内,从管坯成型模具6挤出后形成型坯27,将型坯 27放进合模结构9内进行合模,启动旋转电机11,旋转轴10带动旋转盘8进行旋转,新的合模结构9进行合模程序,已完成合模程序的合模结构9进行吹气程序,当吹气完成后,旋转盘8进行转动,新的合模结构9进行吹气程序,已完成吹气程序的合模结构9进行冷却脱模程序,以此循环,大大提高了生产效率和挤出装置的利用率。As shown in FIGS. 1-5 , a high-efficiency automatic vacuum blow molding machine provided by this embodiment includes a body 1, a
在本实施例中,合模结构9包括动模29和静模30,动模29的一侧固定连接有活动板33,活动板33一侧的中心位置处安装有液压伸缩杆28,液压伸缩杆28的另一端固定连接有第一固定板24,静模30的另一侧固定连接有第二固定板25,第一固定板24另一侧四角位置处沿水平方向安装有四根支撑柱26,活动板33通过套管在四根支撑柱26上滑动,第一固定板24和第二固定板25 的底部均与旋转盘8活动连接,动模29一侧的四角位置处开设有定位槽32,动模29与动模29相对的一侧安装有与定位槽32相匹配的定位柱31,启动液压伸缩杆28,固定在活动板33上的动模29在滑套的作用下在支撑柱26上水平移动,将型坯27放置在动模29和动模29合成的模腔内,动模29上的定位柱31与静模30上的定位槽32插接在一起,有效的保证了合模的准确性。In this embodiment, the
在本实施例中,吹气结构34包括空气压缩机12、加热箱13和密封板20,空气压缩机12的输出端连接有进气管16,真空泵14的输出端连接有出气管15,进气管16和出气管15的另一端分别贯穿密封板20并延伸至密封板20下方,密封板20顶部的对角处安装有两个把手21,进气管16和出气管15贯穿密封板 20保证了空腔的密闭性,密封板20上把手21的安装,方便吹气程序结束后将密封板20取下,进而对下个完成合模的合模结构9进行吹气程序。In this embodiment, the
在本实施例中,加热箱13一侧内壁上安装有加热棒19,加热箱13一侧壁上方开设有出气口17,加热箱13另一侧壁的下方开设有进气口18,空气压缩机12通过连接管与加热箱13的出气口17相连。In this embodiment, a
在本实施例中,进气管16和出气管15的外圆周上均安装有旋转管22,旋转管22的内壁与进气管16的外壁之间密封连接,旋转管22能够相对进气管16 和出气管15旋转,旋转管22与密封板20衔接处设有密封条23,进气管16的另一端连接有型坯27,型坯27位于动模29和静模30合成的模腔内,旋转管 22的设置可以防止注塑件上产生溢边。In this embodiment, a rotating
在本实施例中,出气管15延伸至密封板20下方的长度小于进气管16延伸至密封板20下方的长度。In this embodiment, the length of the
本实用新型的工作原理是:启动挤压机4的驱动装置,将塑料物料倒入上料斗54,物料经挤压机4加热熔融后挤出到管坯成型模具6内,从管坯成型模具6挤出后形成型坯27,将型坯27安装在进气口18一端,启动液压伸缩杆28,固定在活动板33上的动模29在滑套的作用下在支撑柱26上水平移动,将型坯 27放置在动模29和动模29合成的模腔内,动模29上的定位柱31与静模30上的定位槽32插接在一起,当合模程序完成后,将密封板20和合模结构9贴合进行密封,使得模腔形成一个封闭的空间,启动旋转电机11,旋转轴10带动旋转盘8进行旋转,新的合模结构9进行合模程序,已完成合模程序的合模结构9 进行吹气程序,通过加热棒19对加热箱13内的空气进行加热,空气压缩机12 通过排气口将加热箱13内的热空气经过进气管16输送到已经完成合模的型坯 27中,出气管15的另一端贯穿也贯穿密封板20并延伸至密封板20下方的空腔内,真空泵14经由出气管15将动模29、静模30和密封板20形成的空腔内的空气抽出,加大了型坯27内部与外部的压力差,同时避免空腔内残留的空气阻碍型坯27变形,进而减少了型坯27的变形误差,通过进气管16进如型坯27 的空气温度较高,减缓了型坯27的冷却时间,进而使型坯27有充足的时间变形,当吹气完成后,旋转盘8进行转动,新的合模结构9进行吹气程序,已完成吹气程序的合模结构9进行冷却脱模程序,以此循环,大大提高了生产效率和挤出装置的利用率。The working principle of the utility model is as follows: start the driving device of the extruder 4, pour the plastic material into the upper hopper 54, the material is heated and melted by the extruder 4 and extruded into the tube blank forming die 6, and the plastic material is extruded into the tube blank forming die 6 from the tube blank forming die. 6 After extrusion, the
以上,仅为本实用新型进一步的实施例,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型所公开的范围内,根据本实用新型的技术方案及其构思加以等同替换或改变,都属于本实用新型的保护范围。The above are only further embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. The equivalent replacement or modification of the concept thereof shall belong to the protection scope of the present invention.
Claims (6)
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