CN219665657U - Automatic rubber plug inserting mechanism - Google Patents
Automatic rubber plug inserting mechanism Download PDFInfo
- Publication number
- CN219665657U CN219665657U CN202321273361.4U CN202321273361U CN219665657U CN 219665657 U CN219665657 U CN 219665657U CN 202321273361 U CN202321273361 U CN 202321273361U CN 219665657 U CN219665657 U CN 219665657U
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- China
- Prior art keywords
- rubber plug
- bottom plate
- conveying
- cylinder
- tray
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- 230000007246 mechanism Effects 0.000 title claims abstract description 67
- 238000000034 method Methods 0.000 claims abstract description 10
- 238000005286 illumination Methods 0.000 claims description 13
- 239000002184 metal Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 10
- 229910052802 copper Inorganic materials 0.000 abstract description 10
- 239000010949 copper Substances 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 9
- 238000012545 processing Methods 0.000 abstract description 4
- 238000007599 discharging Methods 0.000 abstract description 2
- 238000010009 beating Methods 0.000 description 9
- 230000006872 improvement Effects 0.000 description 6
- 239000003507 refrigerant Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005057 refrigeration Methods 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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- Manipulator (AREA)
Abstract
The utility model relates to an automatic rubber plug inserting mechanism, which comprises a conveying rack and a conveying system, wherein the conveying system is arranged on the conveying rack along the X-axis direction, the conveying system comprises a conveying belt running along the X-axis direction, at least one tray is arranged on the conveying belt, and a compressor is arranged on the tray; at least one side of the conveying system along the Y-axis direction is provided with a rubber plug inserting system, and the rubber plug inserting system comprises a multi-axis mechanical arm and a rubber plug inserting mechanism. According to the utility model, the feeding and discharging of the compressor are realized through the conveyor belt and the tray, and the rubber plug inserting mechanism is driven by the multi-shaft mechanical arm to realize the rubber plug mounting process of the copper pipe on the compressor, so that the overall automation degree is higher, and the processing efficiency is higher.
Description
Technical Field
The utility model relates to the technical field related to machining, in particular to an automatic rubber plug inserting mechanism.
Background
The refrigerator compressor is a driven fluid machine that lifts low pressure gas to high pressure gas, and is the heart of a refrigeration system. The low-temperature low-pressure refrigerant gas is sucked from the air suction pipe, the motor is operated to drive the piston to compress the low-temperature low-pressure refrigerant gas, and then the high-temperature high-pressure refrigerant gas is discharged to the air discharge pipe to provide power for refrigeration cycle. A typical refrigerator compressor has 3 copper tubes. The air suction pipe, the air blowing pipe and the process pipe are respectively assembled and comprehensively inspected, the pipe is plugged by a rubber plug or a silica gel plug, and the plug is ensured to be installed in place and not to be damaged, so that oil leakage and air leakage are avoided in the compressor.
Through mass search, the comparison document 1 with the prior art publication number of CN217801726U discloses an automatic rubber plug pulling device for an air conditioner compressor, wherein the automatic rubber plug pulling device comprises a clamping jaw device which is arranged above the compressor; the clamping jaw device comprises a rotary connecting disc, an installation bottom plate, a first pulling mechanism and a second pulling mechanism; the mounting bottom plate is arranged below the rotary connecting disc, the first pulling mechanism and the second pulling mechanism are arranged below the mounting bottom plate, the first pulling mechanism is arranged on one side of the second pulling mechanism, the first pulling mechanism comprises a first clamping jaw assembly arranged at the bottom, and the second pulling mechanism comprises a second clamping jaw assembly arranged at the bottom. According to the utility model, the device for automatically pulling the rubber plug replaces manual pulling of the rubber plug, so that the labor intensity of the manual pulling is reduced, the working efficiency can be effectively improved, and the problem that a vice collides with a copper pipe orifice when the vice is manually used for pulling the rubber plug is avoided.
The above-mentioned reference 1 specifically discloses a rubber plug pulling device for an air conditioner compressor, and conversely, a rubber plug mounting mechanism for a copper pipe of the compressor is required in the process of mounting the compressor.
In summary, the rubber plug pulling device in the above-mentioned reference 1 is only suitable for the process of pulling out the rubber plug on the copper tube to a certain extent, and is not suitable for the process of installing the rubber plug on the copper tube, so an automatic rubber plug inserting mechanism is required to be designed to solve the above-mentioned problems.
In view of the above-mentioned drawbacks, the present inventors have actively studied and innovated to create an automatic plug-inserting mechanism, which has a more industrial value.
Disclosure of Invention
In order to solve the technical problems, the utility model aims to provide an automatic rubber plug inserting mechanism.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the automatic rubber plug inserting mechanism comprises a conveying rack and a conveying system, wherein the conveying system is arranged on the conveying rack along the X-axis direction, the conveying system comprises a conveying belt running along the X-axis direction, at least one tray is arranged on the conveying belt, and a compressor is arranged on the tray;
at least one side of conveying system along Y axle direction is provided with plug system, plug system includes multiaxis arm and plug mechanism, plug mechanism includes the mechanism bottom plate, clamping jaw cylinder and ejecting cylinder, drive end on the multiaxis arm is connected with the mechanism bottom plate through arm flange, clamping jaw cylinder and ejecting cylinder are all installed on the mechanism bottom plate, clamping jaw on the clamping jaw cylinder is located the below of mechanism bottom plate, ejecting cylinder passes through ejecting cylinder support and installs on the mechanism bottom plate, the drive end of ejecting cylinder bottom is connected with the ejector pin that is located the mechanism bottom plate below through floating joint, the outside of ejector pin is provided with the shrink-proof panel beating of U type structure, shrink-proof panel beating is installed in the bottom of mechanism bottom plate, the hexagon socket spanner thimble is installed to the bottom of ejector pin, hexagon socket spanner thimble can freely pass the bottom of shrink-proof panel beating along Z axle direction.
As a further improvement of the utility model, the ejector rod is arranged on the mechanism bottom plate through an oil-free guide sleeve.
As a further improvement of the utility model, a first camera is also arranged on the mechanism base plate.
As a further improvement of the utility model, a guide baffle plate for guiding the tray is arranged on one side of the conveyor belt along the Y-axis direction, a stop cylinder is arranged on the other side of the conveyor belt along the Y-axis direction, and a stop block for stopping the tray is arranged on one side of the stop cylinder, which is close to the tray.
As a further development of the utility model, the conveyor frame is also provided with an illumination system comprising an illumination mount on which at least one second camera and at least one illumination lamp are arranged.
As a further improvement of the utility model, the bottom of the clamping jaw is positioned right below the shrink-proof sheet metal.
By means of the scheme, the utility model has at least the following advantages:
according to the utility model, the feeding and discharging of the compressor are realized through the conveyor belt and the tray, and the rubber plug inserting mechanism is driven by the multi-shaft mechanical arm to realize the rubber plug mounting process of the copper pipe on the compressor, so that the overall automation degree is higher, and the processing efficiency is higher;
the clamping jaw of clamping jaw cylinder is located under the shrink-proof panel beating, and the structure setting of the bottom of shrink-proof panel beating can freely be passed along Z axle direction to the allen wrench thimble, can effectively reduce the plug and follow the risk of allen wrench thimble withdrawal after the installation.
The foregoing description is only an overview of the present utility model, and is intended to provide a better understanding of the present utility model, as it is embodied in the following description, with reference to the preferred embodiments of the present utility model and the accompanying drawings.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of an automatic plug-in mechanism according to the present utility model;
FIG. 2 is a schematic diagram of the plug system of FIG. 1;
FIG. 3 is a schematic view of the plug mechanism of FIG. 2;
FIG. 4 is a schematic view of a portion of the transport system of FIG. 1;
fig. 5 is a schematic diagram of the structure of the illumination system in fig. 1.
In the drawings, the meaning of each reference numeral is as follows.
The device comprises a conveying rack 1, a conveying system 2, a rubber plug inserting system 3, an illumination system 4, a multi-shaft mechanical arm 5, a rubber plug inserting mechanism 6, a mechanism bottom plate 7, a mechanical arm connecting flange 8, a first camera 9, a clamping jaw cylinder 10, an ejection cylinder 11, an ejection cylinder bracket 12, a floating joint 13, an oilless guide sleeve 14, a push rod 15, an shrink-proof metal plate 16, a clamping jaw 17, an inner hexagonal wrench thimble 18, a conveyor belt 19, a guide baffle 20, a tray 21, a compressor 22, a copper pipe 23, a stop cylinder 24, a stop block 25, an illumination bracket 26, a second camera 27 and an illumination lamp 28.
Detailed Description
The following describes in further detail the embodiments of the present utility model with reference to the drawings and examples. The following examples are illustrative of the utility model and are not intended to limit the scope of the utility model.
In order to make the present utility model better understood by those skilled in the art, the following description will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present utility model.
Examples
As shown in figures 1 to 5 of the drawings,
the utility model provides an automatic plug mechanism, includes conveying frame 1 and conveying system 2, is provided with conveying system 2 along X axis direction on the conveying frame 1, and conveying system 2 includes along the conveyer belt 19 of X axis direction operation, installs at least one tray 21 on the conveyer belt 19, installs compressor 22 on the tray 21, is provided with three copper pipe 23 on the compressor 22 generally, is breathing pipe, gas blowing pipe and process tube respectively. A guide baffle 20 for guiding the tray 21 is provided on one side of the conveyor belt 19 in the Y-axis direction, a stopper cylinder 24 is provided on the other side of the conveyor belt 19 in the Y-axis direction, and a stopper 25 for stopping the tray 21 is provided on one side of the stopper cylinder 24 close to the tray 21.
At least one side of the conveying system 2 along the Y-axis direction is provided with a rubber plug inserting system 3, the rubber plug inserting system 3 comprises a multi-shaft mechanical arm 5 and a rubber plug inserting mechanism 6, the rubber plug inserting mechanism 6 comprises a mechanism bottom plate 7, a clamping jaw cylinder 10 and an ejection cylinder 11, a driving end on the multi-shaft mechanical arm 5 is connected with the mechanism bottom plate 7 through a mechanical arm connecting flange 8, the clamping jaw cylinder 10 and the ejection cylinder 11 are both installed on the mechanism bottom plate 7, a clamping jaw 17 on the clamping jaw cylinder 10 is located below the mechanism bottom plate 7, the ejection cylinder 11 is installed on the mechanism bottom plate 7 through an ejection cylinder bracket 12, a driving end at the bottom of the ejection cylinder 11 is connected with an ejector rod 15 located below the mechanism bottom plate 7 through a floating joint 13, and the ejector rod 15 is installed on the mechanism bottom plate 7 through an oil-free guide sleeve 14. The outside of ejector pin 15 is provided with the shrink-proof panel beating 16 of U type structure, and shrink-proof panel beating 16 installs in the bottom of mechanism bottom plate 7, and hexagon socket spanner thimble 16 is installed to the bottom of ejector pin 15, and hexagon socket spanner thimble 16 can freely pass the bottom of shrink-proof panel beating 16 along Z axial direction, and the bottom of clamping jaw 17 is located shrink-proof panel beating 16 under.
The visual system of the automatic rubber plug inserting mechanism comprises:
the first camera 9 is also arranged on the mechanism base plate 7, the lighting system 4 is also arranged on the conveying frame 1, the lighting system 4 comprises a lighting bracket 26, and at least one second camera 27 and at least one lighting lamp 28 are arranged on the lighting bracket 26.
The working process of the utility model is briefly described as follows:
the conveyor system 2 of the conveyor frame 1 comprises a conveyor belt 19 running in the X-axis direction, a compressor 22 is mounted on the pallet 21 and runs in the X-axis direction with the conveyor belt 19, and the plug system 3 starts to operate when the pallet 21 runs to a processing station located directly below the illumination support 26. The multi-axis mechanical arm 5 on the rubber plug inserting system 3 can drive the rubber plug inserting mechanism 6 to realize movement in multi-axis directions. Firstly, clamping and taking a rubber plug on an external vibration disc by a clamping jaw 17 of a clamping jaw cylinder 10, then driving the whole rubber plug inserting mechanism 6 to move to an inserting point of a processing station by a multi-axis mechanical arm 5 to wait, and enabling an ejection cylinder 11 to extend in the action process, so that the diameter of the rubber plug is reduced by ejecting a rubber plug of a hexagonal wrench thimble 18; after the insertion point is reached, the rubber plug is inserted into the copper pipe 33, the ejection cylinder 11 is retracted, the clamping jaw 17 of the clamping jaw cylinder 10 is opened, and the action is completed.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present utility model, it should be noted that, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected: can be mechanically or electrically connected: the terms are used herein to denote any order or quantity, unless otherwise specified.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, and it should be noted that it is possible for those skilled in the art to make several improvements and modifications without departing from the technical principle of the present utility model, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims (6)
1. An automatic rubber plug inserting mechanism comprises a conveying rack (1) and a conveying system (2), wherein the conveying system (2) is arranged on the conveying rack (1) along the X-axis direction, the conveying system (2) comprises a conveying belt (19) running along the X-axis direction, at least one tray (21) is arranged on the conveying belt (19), and a compressor (22) is arranged on the tray (21);
the method is characterized in that:
conveying system (2) are provided with plug system (3) along at least one side of Y axle direction, plug system (3) are including multiaxis arm (5) and plug mechanism (6), plug mechanism (6) are including mechanism bottom plate (7), clamping jaw cylinder (10) and ejecting cylinder (11), drive end on multiaxis arm (5) is connected with mechanism bottom plate (7) through arm flange (8), clamping jaw cylinder (10) and ejecting cylinder (11) all install on mechanism bottom plate (7), clamping jaw (17) on clamping jaw cylinder (10) are located the below of mechanism bottom plate (7), ejecting cylinder (11) are installed on mechanism bottom plate (7) through ejecting cylinder support (12), the drive end of ejecting cylinder (11) bottom is connected with ejector pin (15) that are located mechanism bottom plate (7) below through floating joint (13), the outside of ejector pin (15) is provided with the shrink-proof sheet metal (16) of U type structure, the bottom plate (16) is installed in mechanism bottom plate (7), but the bottom of ejector pin (15) is installed along the bottom of hexagonal spanner (16), but the bottom spanner is passed along the bottom of the free shrink in the direction of ejector pin (15).
2. An automatic rubber plug inserting mechanism as claimed in claim 1, wherein the ejector rod (15) is mounted on the mechanism base plate (7) through an oil-free guide sleeve (14).
3. An automatic rubber plug inserting mechanism as claimed in claim 1, wherein the mechanism base plate (7) is further provided with a first camera (9).
4. An automatic rubber plug inserting mechanism as claimed in claim 1, wherein a guide baffle (20) for guiding the tray (21) is arranged on one side of the conveyor belt (19) along the Y-axis direction, a stop cylinder (24) is arranged on the other side of the conveyor belt (19) along the Y-axis direction, and a stop block (25) for stopping the tray (21) is arranged on one side of the stop cylinder (24) close to the tray (21).
5. An automatic plug-in mechanism according to claim 1, wherein the conveyor frame (1) is further provided with an illumination system (4), the illumination system (4) comprising an illumination support (26), the illumination support (26) being provided with at least one second camera (27) and at least one illumination lamp (28).
6. An automatic rubber plug inserting mechanism as claimed in claim 1, wherein the bottom of the clamping jaw (17) is located directly below the shrink-proof sheet metal (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321273361.4U CN219665657U (en) | 2023-05-24 | 2023-05-24 | Automatic rubber plug inserting mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321273361.4U CN219665657U (en) | 2023-05-24 | 2023-05-24 | Automatic rubber plug inserting mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219665657U true CN219665657U (en) | 2023-09-12 |
Family
ID=87895757
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321273361.4U Active CN219665657U (en) | 2023-05-24 | 2023-05-24 | Automatic rubber plug inserting mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219665657U (en) |
-
2023
- 2023-05-24 CN CN202321273361.4U patent/CN219665657U/en active Active
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