CN219664555U - High-pressure water gun cleaning machine for surface anti-corrosion treatment - Google Patents
High-pressure water gun cleaning machine for surface anti-corrosion treatment Download PDFInfo
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- CN219664555U CN219664555U CN202320751084.7U CN202320751084U CN219664555U CN 219664555 U CN219664555 U CN 219664555U CN 202320751084 U CN202320751084 U CN 202320751084U CN 219664555 U CN219664555 U CN 219664555U
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- water gun
- cleaning machine
- pressure water
- water
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 66
- 238000004140 cleaning Methods 0.000 title claims abstract description 21
- 238000011282 treatment Methods 0.000 title claims abstract description 13
- 238000005260 corrosion Methods 0.000 title claims description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 24
- 238000005507 spraying Methods 0.000 claims abstract description 12
- 238000005536 corrosion prevention Methods 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 16
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 239000003755 preservative agent Substances 0.000 claims 1
- 230000002335 preservative effect Effects 0.000 claims 1
- 239000008234 soft water Substances 0.000 claims 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 abstract description 19
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 7
- 238000010276 construction Methods 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000011328 necessary treatment Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses a high-pressure water gun cleaning machine for surface corrosion prevention treatment, which comprises a movable trolley, wherein one side of the movable trolley is rotationally connected with a rotary table, a driving mechanism for driving the rotary table to rotate is arranged in the movable trolley, a water tank is fixed on the other side of the movable trolley, a water pump is arranged on the outer wall of the lower part of the water tank, a folding telescopic arm is fixed on the rotary table, and the telescopic end of the folding telescopic arm is connected with a spraying mechanism. The spraying mechanism can be used for fine adjustment according to the rust removing position, so that the adjustable range of the water gun is greatly improved, and the rust removing device is convenient to remove rust at positions with different angles and directions.
Description
Technical Field
The utility model relates to the technical field of surface treatment, in particular to a high-pressure water gun cleaning machine for surface anti-corrosion treatment.
Background
In the corrosion prevention construction of steel construction factories, the surfaces of the factories need to be subjected to corrosion prevention treatment, and the corrosion prevention construction mainly comprises the following steps: rust removal, grinding, dust removal and the like.
And (3) rust removal: the purpose of the rust removal is to thoroughly remove rust and oxide skin on the metal surface so as to strengthen the binding force between a paint film and a paint surface, rust removal is carried out on a painted object, and the painting is carried out immediately after the surface is dried, so that the phenomenon that a primer is painted before secondary rust occurs is avoided;
and (3) grinding: carrying out necessary treatment on welding slag, burrs, acute angles and the like on the surface of the component, and treating the surface by using a polishing machine and a wire brush so as to ensure the aesthetic property of surface coating;
dedusting: after the surface treatment is finished, the dust on the surface is thoroughly removed, a dry and clean air compressor is adopted for purging, the cleaned surface is not touched by hands, and the clean and dry surface of the base material is ensured.
Among them, in the process of rust removal, there are numerous methods: some rust removal devices only adopt manual or electric tools, but the working efficiency is low due to large factory area; some spray cleaning by adopting a high-pressure water gun, controlling the water pressure to be at least 5000-7000psig, impacting on the surface to be cleaned, and easily cleaning paint or rust by the impact force of high-pressure water flow.
According to the search, the Chinese patent with the bulletin number of CN 208100127U discloses a novel automatic sand blasting rust removing high-pressure water gun, wherein a water gun main body is fixed on a first walking motor, the first walking motor moves on a transverse sliding rail to realize movement in the X-axis direction, a rear transverse sliding rail is fixed on a second walking motor, the transverse sliding rail can move on a longitudinal sliding rail through the second walking motor, movement in the Y-axis direction is realized, and finally, the water gun main body can move in two degrees of freedom of an X axis and a Y axis to remove rust in the two degrees of freedom.
However, the high-pressure water gun in the above patent document has the following problems: (1) It is stationary and cannot move, resulting in inconvenience in use; (2) The water gun can only move in the directions of up and down and left and right dimensions and cannot rotate in angle, so that the cleaning range is small; (3) If the part to be cleaned is too high, the longitudinal travelling mechanism needs to be provided with a corresponding height, so that the installation and the use are inconvenient.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides a high-pressure water gun cleaning machine for surface anti-corrosion treatment, which aims to solve the problems in the prior art.
In order to solve the technical problems, the utility model provides the following technical scheme:
the high-pressure water gun cleaning machine for the surface corrosion prevention treatment comprises a movable trolley, wherein one side of the movable trolley is rotationally connected with a rotary table, a driving mechanism for driving the rotary table to rotate is arranged in the movable trolley, a water tank is fixed on the other side of the movable trolley, a water pump is arranged on the outer wall of the lower part of the water tank, a folding telescopic arm is fixed on the rotary table, and a spraying mechanism is connected with the telescopic end of the folding telescopic arm; the utility model provides a spray mechanism includes the fixed block of being connected with folding telescopic boom, be connected with the bottom plate on the fixed block, both sides on the bottom plate are fixed with first bearing frame, be connected with the pivot through the bearing rotation on the first bearing frame, the both sides of bottom plate still are fixed with the limiting plate, the pivot rotates with the limiting plate to be connected, set up the arc hole that uses the pivot as the centre of a circle on the limiting plate, the epaxial both sides of pivot are fixed with the backup pad, be connected with the slide bar on the narrow side of backup pad, slide bar sliding connection is in the arc downthehole, be connected with the squirt on the wide side of backup pad, the squirt passes through the hose and is connected with the water pump, still be fixed with two bearing frames on the bottom plate, be connected with the transmission shaft through the bearing rotation on the second bearing frame, be connected with first conical gear on the transmission shaft, be connected with the second conical gear in the pivot, first conical gear meshes with the second conical gear, still be equipped with first motor on the bottom plate, the output of first motor passes through coupling and transmission shaft connection.
Preferably, the driving mechanism comprises a rotary column rotationally connected to the travelling car through a bearing, a pinion is connected to the lower portion of the rotary column, a second motor is arranged in the travelling car, the output end of the second motor is connected with a transmission rod through a coupling, a main gear meshed with the pinion is connected to the transmission rod, and the upper end of the rotary column is connected with a turntable.
Above-mentioned technical scheme, when needs drive carousel rotation, control second motor work, through the cooperation of master gear and pinion, drive the steering column and rotate to can drive the carousel rotation, finally realize the adjustment to the cleaning direction.
Preferably, the folding telescopic boom comprises a stand column fixed on the turntable and obliquely arranged, the upper end of the stand column is hinged with a first hydraulic cylinder, the telescopic end of the first hydraulic cylinder is connected with a fixed block of the spraying mechanism, the lower part of the stand column is hinged with a second hydraulic cylinder, and the telescopic end of the second hydraulic cylinder is movably connected with the bottom surface of the first hydraulic cylinder.
According to the technical scheme, the second hydraulic cylinder is controlled to extend, the first hydraulic cylinder can be driven to rotate upwards, and the height and the length of the water gun can be increased by controlling the first hydraulic cylinder to extend, so that rust can be removed at high places and in remote places.
Preferably, two support rods are fixed on one side of the turntable, and the upper ends of the two support rods are fixedly connected with the upper ends of the upright posts.
According to the technical scheme, the two support rods are arranged, so that the support effect on the column can be achieved.
Preferably, a water inlet pipe is arranged on one side of the water tank.
According to the technical scheme, water can be added into the water tank through the water inlet pipe, and the water tank can be continuously supplied with water through the water pipe and the water inlet pipe.
Compared with the prior art, the utility model has the following beneficial effects:
the water gun and the water tank are arranged on the movable trolley, so that movable cleaning can be realized, and the movable cleaning device is suitable for cleaning places with larger areas.
The direction of the spraying mechanism can be adjusted by controlling the rotation of the rotary table, the same degree and angle of the spraying mechanism can be changed by controlling the folding telescopic arm, so that rust can be removed at positions with different heights and directions, and when the folding telescopic arm is not used, the folding telescopic arm is in a contracted and folded state, and is convenient to move and store.
Through controlling first motor work, through the cooperation of first bevel gear and second bevel gear, can drive the pivot and rotate to drive the backup pad and rotate along with the pivot is together, the backup pad rotates the in-process and drives the squirt and rotate, with finely tune the angle of squirt, improved the adjustable scope of squirt greatly, thereby be convenient for further rust cleaning to the position of different angles and direction.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a top view of the spray mechanism;
FIG. 3 is a schematic view of a water gun and a hose;
in the figure: 1-travelling car, 2-carousel, 3-water tank, 301-inlet tube, 4-water pump, 5-folding telescopic arm, 501-stand, 502-first pneumatic cylinder, 503-second pneumatic cylinder, 504-bracing piece, 6-spraying mechanism, 601-fixed block, 602-bottom plate, 603-first bearing frame, 604-pivot, 605-limiting plate, 606-arc hole, 607-backup pad, 608-slide bar, 609-squirt, 610-hose, 611-second bearing frame, 612-drive shaft, 613-first conical gear, 614-second conical gear, 615-first motor, 7-actuating mechanism, 701-swivel, 702-pinion, 703-second motor, 704-master gear.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, a high-pressure water gun cleaning machine for surface anti-corrosion treatment comprises a moving trolley 1, wherein one side of the moving trolley 1 is rotationally connected with a rotary table 2, a driving mechanism for driving the rotary table 2 to rotate is arranged in the moving trolley 1, specifically, the driving mechanism 7 comprises a rotary column 701 rotationally connected to the moving trolley 1 through a bearing, a pinion 702 is connected to the lower portion of the rotary column 701, a second motor 703 is arranged in the moving trolley 1, the output end of the second motor 703 is connected with a transmission rod through a coupling, a main gear 704 meshed with the pinion 702 is connected to the transmission rod, and the upper end of the rotary column 701 is connected with the rotary table 2. When the turntable 2 needs to be controlled to rotate, the second motor 703 is controlled to work, and the main gear 704 and the auxiliary gear 702 are matched to drive the rotary column 701 to rotate, so as to drive the turntable 2 to rotate.
The opposite side of travelling car 1 is fixed with water tank 3, one side of water tank 3 is equipped with inlet tube 301, can be to the water injection in the water tank 3 through inlet tube 301, the outer wall of water tank 3 lower part is equipped with water pump 4, be fixed with folding telescopic boom 5 on the carousel 2, folding telescopic boom 5 is including being fixed in the stand 501 that carousel 2 is last and slope set up, the upper end of stand 501 articulates there is first pneumatic cylinder 502, the flexible end of first pneumatic cylinder 502 is connected with the fixed block 601 of spraying mechanism, the lower part of stand 501 articulates there is second pneumatic cylinder 503, the flexible end of second pneumatic cylinder 503 and the bottom surface swing joint of first pneumatic cylinder 502. By adopting the folding telescopic arm 5, the second hydraulic cylinder 503 is controlled to extend in use, the first hydraulic cylinder 502 can be driven to rotate upwards, and the length and the height reached by the water gun 609 can be increased by controlling the first hydraulic cylinder 502 to extend, so that rust can be removed at high places and in remote places.
In order to prevent the upright post 501 from toppling over, two supporting rods 504 are arranged on the turntable 2, and the upper ends of the two supporting rods 504 are connected with the upper part of the upright post 501 so as to play a role in supporting the upright post 501 and thus preventing the upright post 501 from toppling over.
The telescopic end of the first hydraulic cylinder 502 is connected with a spraying mechanism 6, the spraying mechanism 6 comprises a fixed block 601 connected with a folding telescopic arm 5, a bottom plate 602 is connected to the fixed block 601, first bearing seats 603 are fixed on two sides of the bottom plate 602, rotating shafts 604 are connected to the first bearing seats 603 through bearings in a rotating mode, limiting plates 605 are further fixed on two sides of the bottom plate 602, the rotating shafts 604 are connected to the limiting plates 605 in a rotating mode, arc-shaped holes 606 taking the rotating shafts as circle centers are formed in the limiting plates 605, supporting plates 607 are fixed on two sides of the rotating shafts 604, sliding rods 608 are connected to the narrow sides of the supporting plates 607, the sliding rods 608 are connected to the arc-shaped holes 606 in a sliding mode, a water gun 609 is connected to the wide side of the supporting plates 607, the length of the water gun 609 is guaranteed to be long enough, so that the water gun 906 can reach a long enough distance, two second bearing seats 611 are further fixed on the bottom plate 602, a transmission shaft 612 is connected to the second bearing seats 611 in a rotating mode through bearings, a transmission shaft 612 is connected to the transmission shaft 612, a first conical motor 612 is connected to the transmission shaft 614, a second conical motor 614 is connected to the second conical motor 614, and a second conical gear 614 is meshed with the second conical shaft 615, and a second conical gear 614 is meshed with the second conical gear shaft 602.
The working principle of the utility model is as follows:
when the components in the factory need to be derusted, the movable trolley 1 is pushed to a required position, the rotating turntable 2 is driven to rotate, the derusting direction is adjusted, the height and the length of the water gun 609 are adjusted through the folding telescopic arm 5, so that the cleaning range is improved, when the water gun needs to be finely adjusted after reaching a certain height, the first motor 615 is controlled to work, the rotating shaft 604 is driven to rotate through the cooperation of the first conical gear 613 and the second conical gear 614, the supporting plate 607 is driven to rotate along with the rotating shaft 604, the sliding rod 608 slides in the arc-shaped hole 606 in the rotating process of the supporting plate 604, the stability of the water gun 609 in the rotating process is improved, the water gun 609 is driven to rotate in the rotating process of the supporting plate 607, the fine adjustment of the angle of the water gun 609 is carried out, the adjustable range of the water gun is greatly improved, and rust removal in different angles and directions is facilitated.
It should be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a high-pressure water gun cleaning machine for surface anti-corrosion treatment, includes travelling car (1), one side rotation of travelling car (1) is connected with carousel (2), be equipped with driving mechanism (7) of driving carousel (2) pivoted in travelling car (1), its characterized in that, the opposite side of travelling car (1) is fixed with water tank (3), the outer wall of water tank (3) lower part is equipped with water pump (4), be fixed with folding telescopic arm (5) on carousel (2), the flexible end of folding telescopic arm (5) is connected with spray mechanism (6);
the spraying mechanism (6) comprises a fixed block (601) connected with a folding telescopic arm (5), a bottom plate (602) is connected to the fixed block (601), first bearing seats (603) are fixed on two sides of the bottom plate (602), rotating shafts (604) are connected to the first bearing seats (603) through bearings in a rotating mode, limiting plates (605) are further fixed on two sides of the bottom plate (602), the rotating shafts (604) are rotatably connected with the limiting plates (605), arc-shaped holes (606) taking the rotating shafts as circle centers are formed in the limiting plates (605), supporting plates (607) are fixed on two sides of the rotating shafts (604), sliding rods (608) are connected to the narrow sides of the supporting plates (607) in the arc-shaped holes (606) in a sliding mode, water guns (609) are connected to the wide sides of the supporting plates (607) through soft water pipes (610) and are connected to the water pumps (4), two second shafts (611) are further fixed to the bottom plate (602), conical transmission shafts (612) are connected to the second conical transmission shafts (612) through bearings (612), the first conical gear (613) is meshed with the second conical gear (614), a first motor (615) is further arranged on the bottom plate (602), and the output end of the first motor (615) is connected with the transmission shaft (612) through a coupler.
2. The high-pressure water gun cleaning machine for surface corrosion prevention treatment according to claim 1, wherein: the driving mechanism (7) comprises a rotary column (701) which is rotationally connected onto the travelling car (1) through a bearing, a pinion (702) is connected to the lower portion of the rotary column (701), a second motor (703) is arranged in the travelling car (1), the output end of the second motor (703) is connected with a transmission rod through a coupling, a main gear (704) meshed with the pinion (702) is connected onto the transmission rod, and the upper end of the rotary column (701) is connected with the rotary table (2).
3. The high-pressure water gun cleaning machine for surface corrosion prevention treatment according to claim 2, wherein: folding flexible arm (5) are including being fixed in carousel (2) on and stand (501) that the slope set up, the upper end of stand (501) articulates there is first pneumatic cylinder (502), the flexible end of first pneumatic cylinder (502) is connected with fixed block (601) of spraying mechanism, the lower part of stand (501) articulates there is second pneumatic cylinder (503), the flexible end of second pneumatic cylinder (503) and the bottom surface swing joint of first pneumatic cylinder (502).
4. A high-pressure water gun cleaning machine for surface anti-corrosion treatment according to claim 3, wherein: two supporting rods (504) are fixed on one side of the rotary table (2), and the upper ends of the two supporting rods (504) are fixedly connected with the upper ends of the upright posts (501).
5. A high-pressure water gun cleaning machine for surface preservative treatment according to any one of claims 1-4, characterized in that: one side of the water tank (3) is provided with a water inlet pipe (301).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320751084.7U CN219664555U (en) | 2023-04-07 | 2023-04-07 | High-pressure water gun cleaning machine for surface anti-corrosion treatment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320751084.7U CN219664555U (en) | 2023-04-07 | 2023-04-07 | High-pressure water gun cleaning machine for surface anti-corrosion treatment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219664555U true CN219664555U (en) | 2023-09-12 |
Family
ID=87892471
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320751084.7U Active CN219664555U (en) | 2023-04-07 | 2023-04-07 | High-pressure water gun cleaning machine for surface anti-corrosion treatment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219664555U (en) |
-
2023
- 2023-04-07 CN CN202320751084.7U patent/CN219664555U/en active Active
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