CN219664473U - Two-in-one sorting and discharging device suitable for discharging double materials - Google Patents

Abstract

The utility model relates to a two-in-one sorting and blanking device suitable for blanking double materials, which comprises a first vibration disc, a second vibration disc, a visual detection platform, a blanking mechanism and a double controller, wherein the first vibration disc and the second vibration disc are used for screening the same materials or different materials; the visual detection platform comprises a first conveying belt and a second conveying belt, and the output ends of the first vibration disk and the second vibration disk are respectively connected with the first conveying belt and the second conveying belt; the blanking mechanism is provided with a first blanking channel and a second blanking channel, and the output ends of the first conveying belt and the second conveying belt are respectively connected with the first blanking channel and the second blanking channel. The utility model can simultaneously sort and count the same materials, then respectively feed the materials, simultaneously sort and count the different materials, simultaneously feed the materials, and improve the feeding speed while saving the cost.

Description

Two-in-one sorting and discharging device suitable for discharging double materials

Technical Field

The utility model relates to the technical field of workpiece sorting and feeding machines, in particular to a two-in-one sorting and discharging device suitable for double-material discharging.

Background

Regarding the discharging of double materials, the sorting and discharging device in the market at present generally comprises a controller, a sorting mechanism, a visual detection platform with double conveying belts and a discharging mechanism with double discharging channels, wherein the sorting and discharging device only has one sorting mechanism, so that the same materials can be sorted and counted at the same time, and only has one controller to control the double discharging channels to respectively discharge, so that the phenomenon of discharging delay is most likely to occur; another sorting and blanking device on the market comprises two independent controllers, two independent sorting mechanisms, two independent visual detection platforms with a conveying belt, two independent blanking mechanisms with blanking channels, two independent detection mechanisms and two independent display screens, wherein the number of all mechanisms of the sorting and blanking device is two, and the sorting and blanking device is high in manufacturing cost and maintenance cost.

Disclosure of Invention

Aiming at the existing problems, the utility model provides the two-in-one sorting and discharging device suitable for discharging double materials, which can simultaneously sort and count the same materials, then discharge the materials respectively, simultaneously sort and count different materials, and simultaneously discharge the materials, thereby improving the discharging speed.

The technical scheme of the utility model is realized as follows:

the two-in-one sorting and blanking device suitable for blanking of double materials comprises a first vibration disc, a second vibration disc, a visual detection platform, a blanking mechanism and a double controller, wherein the first vibration disc and the second vibration disc are used for screening the same materials or different materials;

the visual detection platform comprises a first conveying belt and a second conveying belt, and the output ends of the first vibration disk and the second vibration disk are respectively connected with the first conveying belt and the second conveying belt; the blanking mechanism is provided with a first blanking channel and a second blanking channel, and the output ends of the first conveying belt and the second conveying belt are respectively connected with the first blanking channel and the second blanking channel.

Preferably, the sorting and blanking device further comprises a cabinet, the first vibration disc, the second vibration disc and the double controllers are fixed on the cabinet, the visual detection platform is fixed on the extension plate at the front side of the cabinet, and the blanking mechanism is fixed on one side of the cabinet.

Preferably, the first conveyor belt and the second conveyor belt are internally provided with light source plates, and the first conveyor belt and the second conveyor belt are made of light-transmitting materials; the visual detection platform further comprises a visual detection machine for detecting materials on the first conveying belt and the second conveying belt, and the visual detection machine is located right above the first conveying belt and the second conveying belt.

Preferably, the outer sides and the back sides of the first blanking channel and the second blanking channel are respectively provided with a rotary driving device, and the upper and lower parts of the inner parts of the first blanking channel and the second blanking channel are respectively provided with a poking plate which is rotationally connected with the rotary driving devices.

Preferably, the plectrum comprises a first plectrum and a second plectrum, and the first plectrum is positioned above the second plectrum; the rotary driving device outside the first blanking channel and the second blanking channel is connected with the first shifting piece and drives the first shifting piece to rotate back and forth; the rotary driving device on the back surfaces of the first blanking channel and the second blanking channel is connected with the second poking piece and drives the second poking piece to rotate up and down.

Preferably, the sorting and discharging device further comprises a sundry frame positioned in the cabinet, the back surface of the discharging mechanism is provided with a removing channel in an extending mode, and the removing channel is connected with the sundry frame.

Preferably, the first plectrum comprises three blades that evenly set up, and the entrance of rejecting the passageway is equipped with the deflector, and the angle between deflector and the upper end of rejecting the passageway and the angle phase-match between two blades in the first plectrum.

Preferably, the top of first unloading passageway and second unloading passageway is equipped with the feed mask box that is used for preventing the output of first conveyer belt and second conveyer belt from falling the material.

Preferably, the end of the feeding mask box, which is close to the first conveying belt and the second conveying belt, is provided with correlation optical fibers.

Preferably, the sorting and blanking device further comprises a display, and the display is fixed at the top of the cabinet.

Compared with the prior art, the utility model has the following advantages:

the sorting and blanking device comprises a first vibration disc and a second vibration disc, wherein the first vibration disc and the second vibration disc are used for screening the same material or two materials; the automatic sorting and discharging device further comprises a double controller, a visual detection platform with a first conveying belt and a second conveying belt is adopted, a discharging mechanism with a first discharging channel and a second discharging channel is adopted, double materials in the first vibration disc and the second vibration disc are respectively controlled through the double controllers, the materials are respectively discharged from the first conveying belt and the second conveying belt to the first discharging channel and the second discharging channel, the phenomenon that discharging is delayed in the operation process of the sorting and discharging device is avoided, the cost is saved, the simultaneous sorting and counting of the same materials can be met, then the discharging is respectively carried out, the simultaneous sorting and counting of different materials are met, meanwhile, the discharging efficiency is improved.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.

FIG. 1 is a first isometric view of a high efficiency sorting and blanking apparatus of the present utility model;

FIG. 2 is a second isometric view of the high efficiency sorting and blanking apparatus of the present utility model;

FIG. 3 is a front view of the high efficiency sorting and blanking apparatus of the present utility model;

FIG. 4 is a schematic view of a blanking mechanism in the present utility model;

FIG. 5 is a broken cross-sectional view of the front of the blanking mechanism of the present utility model;

FIG. 6 is a cross-sectional view A-A of FIG. 5 in accordance with the present utility model;

fig. 7 is a schematic view of a first conveyor belt and a second conveyor belt according to the present utility model.

The attached drawings are identified:

1. a first vibration plate; 2. a second vibration plate; 3. a dual controller; 4. a visual detection platform; 41. a first conveyor belt; 42. a second conveyor belt; 43. a visual inspection machine; 5. a blanking mechanism; 51. a first blanking channel; 52. a second blanking channel; 53. removing the channel; 531. a guide plate; 54. a rotation driving device; 55. a first plectrum; 56. a second pulling piece; 57. a feed mask box; 58. correlation optical fiber; 6. a cabinet; 7. a miscellaneous material frame; 8. a display.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be noted that the positional or positional relationship indicated by the terms such as "upper", "lower", "left", "right", "inner", "outer", etc. are based on the positional or positional relationship shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or element in question must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

As shown in fig. 1 to 7, the two-in-one sorting and blanking device suitable for blanking of double materials provided by the utility model comprises a first vibrating plate 1 and a second vibrating plate 2 for screening the same materials or different materials, a visual detection platform 4, a blanking mechanism 5 and a double controller 3 for controlling the double materials in the first vibrating plate 1 and the second vibrating plate 2 to be respectively blanked;

the visual detection platform 4 comprises a first conveying belt 41 and a second conveying belt 42, and the output ends of the first vibration disk 1 and the second vibration disk 2 are respectively connected with the first conveying belt 41 and the second conveying belt 42; the blanking mechanism 5 is provided with a first blanking channel 51 and a second blanking channel 52, and the output ends of the first conveying belt 41 and the second conveying belt 42 are respectively connected with the first blanking channel 51 and the second blanking channel 52;

the sorting and blanking device further comprises a cabinet 6, the first vibration disc 1, the second vibration disc 2 and the double controllers 3 are fixed on the cabinet 6, the visual detection platform 4 is fixed on an extension plate at the front side of the cabinet 6, and the blanking mechanism 5 is fixed at one side of the cabinet 6;

specifically, the first vibration disc 1 and the second vibration disc 2 are both used for screening materials, in this embodiment, the first vibration disc 1 and the second vibration disc 2 are both a 350# vibration disc base and a vibration disc with a diameter of 550mm, and are suitable for screening large materials with a specification size of 75x45mm, and can accommodate 1500 large materials, and also suitable for other small materials, and can accommodate more small materials;

a visual detection platform 4 is adopted, and the visual detection platform 4 adopts a double conveyer belt, namely a first conveyer belt 41 and a second conveyer belt 42, which are respectively used for conveying materials output by the first vibration plate 1 and the second vibration plate 2; a blanking mechanism 5 is adopted, and the blanking mechanism 5 is provided with double blanking channels, namely a first blanking channel 51 and a second blanking channel 52, which provide blanking channels for double materials; a double controller 3 is adopted for controlling the double materials in the first vibration disc 1 and the second vibration disc 2 to be respectively discharged;

the first vibration disk 1 and the second vibration disk 2 are arranged on the left side and the right side of the top of the cabinet 6, and the double controllers 3 are positioned in the middle of the top of the cabinet 6; an extension plate is arranged in the middle of the front side of the cabinet 6, the visual detection platform 4 is fixed on the extension plate, and blanking mechanism fixing plates are arranged on two sides of the extension plate to fix the blanking mechanism 5; the first vibration plate 1 is opposite to the first conveying belt 41, the first conveying belt 41 is opposite to the first blanking channel 51, the output end of the second vibration plate 2 is opposite to the second conveying belt 42, and the second conveying belt 42 is opposite to the second blanking channel 52;

the same materials are respectively poured into a first vibration disc 1 and a second vibration disc 2, the first vibration disc 1 and the second vibration disc 2 screen the materials at the same time under the control of a double controller 3, the screened materials are respectively conveyed to a first blanking channel 51 and a second blanking channel 52 from a first conveying belt 41 and a second conveying belt 42, and at the moment, the double controller 3 respectively controls a poking piece in the first blanking channel 51 and the second blanking channel 52 to enable the materials to be respectively blanked into different hoppers;

two different types of materials are respectively poured into the first vibration disc 1 and the second vibration disc 2, the first vibration disc 1 and the second vibration disc 2 screen the materials at the same time, the screened materials are respectively conveyed to the first blanking channel 51 and the second blanking channel 52 from the first conveying belt 41 and the second conveying belt 42, and the shifting sheets in the first blanking channel 51 and the second blanking channel 52 can be simultaneously controlled by the double controller 3, so that the two materials are simultaneously blanked into the hopper;

the double-vibration plate, the visual detection platform 4 and the blanking mechanism 5 are adopted to finish the blanking actions of the double materials of the same type or the two different types of materials, so that the manufacturing cost and the maintenance cost are saved, and the blanking efficiency is improved;

the first blanking channel 51 and the second blanking channel 52 are respectively controlled by the double controllers 3, so that the phenomenon of blanking delay in the operation process of the sorting and blanking device can be avoided.

Further, the first conveyor belt 41 and the second conveyor belt 42 are internally provided with a light source plate, and the first conveyor belt 41 and the second conveyor belt 42 are made of light-transmitting materials, so that light rays of the light source plate form a backlight source through the first conveyor belt 41 and the second conveyor belt 42; the vision detection platform 4 further comprises a vision detection machine 43, the vision detection machine 43 is located right above the first conveying belt 41 and the second conveying belt 42, an opposite-radiation optical fiber 58 is arranged at one end, close to the first conveying belt 41 and the second conveying belt 42, of the feeding mask box 57, the vision detection machine 43 and the opposite-radiation optical fiber 58 are used for analyzing and judging image information and characteristics of materials on the first conveying belt 41 and the second conveying belt 42 and tracking and counting the materials, and the detected materials enter the first blanking channel 51 and the second blanking channel 52.

Further, the outer sides and the back sides of the first blanking channel 51 and the second blanking channel 52 are respectively provided with a rotary driving device 54, and the upper and lower parts of the inner parts of the first blanking channel 51 and the second blanking channel 52 are respectively provided with a poking plate which is rotationally connected with the rotary driving devices 54;

preferably, as shown in fig. 4 to 6, the rotary driving device 54 comprises a motor, a main synchronous wheel connected with the output end of the rotary shaft of the motor, and a secondary synchronous wheel connected with the main synchronous wheel through a synchronous belt in a transmission way, wherein the secondary synchronous wheel is provided with a rotary shaft which is rotationally connected with a poking piece, and the poking piece rotates around the rotary shaft under the driving of the motor; specifically, the shifting sheet includes a first shifting sheet 55 and a second shifting sheet 56, the first shifting sheet 55 is located above the second shifting sheet 56, a rotation driving device 54 on the outer sides of the first blanking channel 51 and the second blanking channel 52 is connected with the first shifting sheet 55, specifically, as shown in fig. 4 to 6, the rotation driving device 54 on the left side of the first blanking channel 51 drives the first shifting sheet 55 to rotate around the rotating shaft back and forth, and likewise, the rotation driving device 54 on the right side of the second blanking channel 52 drives the first shifting sheet 55 to rotate around the rotating shaft back and forth; the rotary driving device 54 on the back of the first blanking channel 51 and the second blanking channel 52 is connected with the second pulling piece 56, and the rotary driving device 54 drives the second pulling piece 56 to rotate up and down around the rotating shaft;

further, a rejecting channel 53 is arranged on the back of the blanking mechanism 5 in an extending manner, the position of the inlet of the rejecting channel 53 corresponds to the height position of the first poking piece 55, specifically, the first poking piece 55 is composed of three uniformly arranged blades, a guide plate 531 is arranged at the inlet of the rejecting channel 53, and as shown in fig. 6, the angle between the guide plate 531 and the upper end of the rejecting channel 53 is matched with the angle between two blades in the first poking piece 55; as shown in fig. 5, the rotatable amplitude of the second pulling piece 56 is matched with the outlets of the first blanking channel 51 and the second blanking channel 52;

when the materials are detected to be unqualified on the first conveying belt 41 and the second conveying belt 42 through the visual detection machine 43, the materials fall between two blades of the first shifting sheet 55, the rotary driving devices 54 on two sides drive the first shifting sheet 55 to rotate backwards around the rotating shaft, at the moment, the unqualified materials are turned to the direction of the removing channel 53, and the materials are removed from the removing channel 53 under the guidance of the guide plate 531;

when the materials are detected to be qualified on the first conveying belt 41 and the second conveying belt 42 through the visual detection machine 43, the materials fall between two blades of the first shifting sheet 55, the rotary driving devices 54 on two sides drive the first shifting sheet 55 to rotate forwards around the rotating shaft, the materials fall onto the second shifting sheet 56 along with the first shifting sheet, the second shifting sheet 56 rotates downwards under the driving of the back rotary driving device 54, the outlets of the first blanking channel 51 and the second blanking channel 52 are opened, and then the materials fall into the hopper.

Further, as shown in fig. 3, the sorting and blanking device further includes a trash frame 7 located in the cabinet 6, the rejecting channel 53 is connected with the trash frame 7, and the unqualified materials fall into the trash frame 7 through the rejecting channel 53, and the trash frame 7 stores trash.

Further, the top of the first discharging channel 51 and the second discharging channel 52 are provided with a feeding mask box 57 for preventing the output ends of the first conveyor belt 41 and the second conveyor belt 42 from dropping, thereby avoiding delaying the operation of the whole device and wasting materials.

Further, as shown in fig. 3, the sorting and blanking device further includes a display 8, the display 8 is fixed on the top of the cabinet 6, and the display 8 can display images and features of materials and a plurality of adjustment parameters, so that the operator can check and set the images and features.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims (10)

1. A two-in-one sorting and discharging device suitable for discharging double materials is characterized in that,

the automatic feeding device comprises a first vibration disc (1) and a second vibration disc (2) which are used for screening the same materials or different materials, a visual detection platform (4), a feeding mechanism (5) and a double controller (3) which is used for controlling double materials in the first vibration disc (1) and the second vibration disc (2) to be respectively fed;

the visual detection platform (4) comprises a first conveying belt (41) and a second conveying belt (42), and the output ends of the first vibration disc (1) and the second vibration disc (2) are respectively connected with the first conveying belt (41) and the second conveying belt (42); the blanking mechanism (5) is provided with a first blanking channel (51) and a second blanking channel (52), and output ends of the first conveying belt (41) and the second conveying belt (42) are respectively connected with the first blanking channel (51) and the second blanking channel (52).

2. The two-in-one sorting and blanking device suitable for double-material blanking according to claim 1, further comprising a cabinet (6), wherein the first vibration disc (1), the second vibration disc (2) and the double controller (3) are fixed on the cabinet (6), the visual detection platform (4) is fixed on an extending plate on the front side of the cabinet (6), and the blanking mechanism (5) is fixed on one side of the cabinet (6).

3. The two-in-one sorting and blanking device suitable for double-material blanking according to claim 1, wherein a light source plate is arranged in the first conveying belt (41) and the second conveying belt (42), and the first conveying belt (41) and the second conveying belt (42) are made of light-transmitting materials; the visual detection platform (4) further comprises a visual detection machine (43) for detecting materials on the first conveying belt (41) and the second conveying belt (42), and the visual detection machine (43) is located right above the first conveying belt (41) and the second conveying belt (42).

4. The two-in-one sorting and blanking device suitable for double-material blanking according to claim 2, wherein the outer sides and the back sides of the first blanking channel (51) and the second blanking channel (52) are respectively provided with a rotary driving device (54), and the upper and lower parts of the inner parts of the first blanking channel (51) and the second blanking channel (52) are respectively provided with a shifting piece rotationally connected with the rotary driving devices (54).

5. The two-in-one sorting and blanking device suitable for double-material blanking according to claim 4, wherein the poking sheets comprise a first poking sheet (55) and a second poking sheet (56), and the first poking sheet (55) is positioned above the second poking sheet (56); the rotary driving device (54) at the outer sides of the first blanking channel (51) and the second blanking channel (52) is connected with the first poking piece (55) and drives the first poking piece (55) to rotate forwards and backwards; the rotary driving device (54) at the back of the first blanking channel (51) and the second blanking channel (52) is connected with the second poking piece (56) and drives the second poking piece (56) to rotate up and down.

6. The two-in-one sorting and blanking device suitable for double-material blanking according to claim 5, further comprising a trash frame (7) positioned in the cabinet (6), wherein a rejection channel (53) is arranged on the back of the blanking mechanism (5) in an extending mode, and the rejection channel (53) is connected with the trash frame (7).

7. The two-in-one sorting and blanking device suitable for double material blanking according to claim 6, wherein the first poking piece (55) is composed of three evenly arranged blades, a guide plate (531) is arranged at the inlet of the rejecting channel (53), and an angle between the guide plate (531) and the upper end of the rejecting channel (53) is matched with an angle between two blades in the first poking piece (55).

8. The two-in-one sorting and blanking device suitable for double-material blanking according to claim 1, wherein the tops of the first blanking channel (51) and the second blanking channel (52) are provided with a feeding mask box (57) for preventing the output ends of the first conveying belt (41) and the second conveying belt (42) from dropping.

9. The two-in-one sorting and blanking device suitable for double-material blanking according to claim 8, wherein the feeding mask box (57) is provided with correlation fibers (58) near one ends of the first conveying belt (41) and the second conveying belt (42).

10. The two-in-one sorting and blanking device suitable for double-material blanking according to claim 2, further comprising a display (8), wherein the display (8) is fixed at the top of the cabinet (6).