CN219648401U - Extrusion press - Google Patents
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- CN219648401U CN219648401U CN202223608000.9U CN202223608000U CN219648401U CN 219648401 U CN219648401 U CN 219648401U CN 202223608000 U CN202223608000 U CN 202223608000U CN 219648401 U CN219648401 U CN 219648401U
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- 238000001125 extrusion Methods 0.000 title claims abstract description 281
- 239000000463 material Substances 0.000 claims abstract description 91
- 238000000926 separation method Methods 0.000 claims abstract description 17
- 238000003860 storage Methods 0.000 claims abstract description 8
- 238000005520 cutting process Methods 0.000 claims description 40
- 238000000034 method Methods 0.000 claims description 25
- 230000007246 mechanism Effects 0.000 claims description 24
- 238000007599 discharging Methods 0.000 claims description 21
- 230000008859 change Effects 0.000 claims description 7
- 241000237858 Gastropoda Species 0.000 claims 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 22
- 229910052802 copper Inorganic materials 0.000 description 22
- 239000010949 copper Substances 0.000 description 22
- 230000008569 process Effects 0.000 description 16
- 230000033001 locomotion Effects 0.000 description 7
- 238000003756 stirring Methods 0.000 description 6
- 238000003825 pressing Methods 0.000 description 5
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 241001133184 Colletotrichum agaves Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- PTVDYARBVCBHSL-UHFFFAOYSA-N copper;hydrate Chemical compound O.[Cu] PTVDYARBVCBHSL-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- Extrusion Of Metal (AREA)
Abstract
The utility model discloses an extruder, which belongs to the field of extrusion molding and solves the problems of weak confidentiality and low unlocking speed of the existing case locks; the translation device is arranged on the side part of the machine seat and is connected with the mold seat body; the excess material separating device is arranged on the side part of the machine seat and used for stripping excess materials on the extrusion die; the die disassembly device is used for conveying the extrusion die to the residue separation device through a conveying belt after disassembling the extrusion die from the die seat body; and the die transfer equipment is used for conveying the extrusion die with the excess material removed to the direction of the die seat body by a conveying belt and clamping the extrusion die to the die storage table by the die transfer equipment to wait for assembly.
Description
[ field of technology ]
The utility model relates to the field of extrusion molding, in particular to an extruder.
[ background Art ]
Copper pipes are widely applied, and various manufacturing modes of copper pipes exist at present, for example, copper water is directly poured into the copper pipes for forming, or copper ingots are extruded for forming. In extrusion's mode, can use extrusion equipment and extrusion die, extrusion equipment extrudees the copper ingot to extrusion die direction, and the copper ingot can be formed into the pipe material rough blank through extrusion die back, has partial copper material to remain on extrusion die after accomplishing the extrusion, and extrusion die this moment can't carry out the preparation of pipe material, only can use once more after need getting rid of the copper material that remains on extrusion die, consequently need change extrusion die, but extrusion die's change is comparatively complicated consuming time, can influence the production progress of pipe material.
[ utility model ]
The utility model aims to solve the technical problem of providing an extruder which overcomes the defects of the prior art.
In order to solve the technical problems, the utility model adopts the following technical scheme:
an extruder, comprising:
the machine comprises a machine base, wherein a mold base body is arranged on the machine base, an extrusion mold is arranged on the mold base body, two mold mounting grooves for mounting the extrusion mold are formed in the mold base body, and an extrusion device and a discharging device are arranged on the machine base and positioned on two sides of the mold base body in the axial direction of the extrusion mold; the method comprises the steps of,
the translation device is arranged on the side part of the base and connected with the die base, and the translation device acts to drive the die base to translate and change a die mounting groove corresponding to the extrusion device after one-time extrusion is completed; the method comprises the steps of,
the residual material separation device is arranged at the side part of the machine seat and used for stripping residual materials on the extrusion die; the method comprises the steps of,
the die disassembly device is used for conveying the extrusion die to the residue separation device through a conveying belt after disassembling the extrusion die from the die seat body; the method comprises the steps of,
and the die transfer equipment is used for conveying the extrusion die with the excess removed to the direction of the die seat body by the conveying belt and conveying the extrusion die to the die storage table in a clamping manner by the die transfer equipment for waiting for assembly.
In the extrusion machine disclosed by the utility model, in the extrusion molding process of the pipe material, a copper ingot is placed between an extrusion device and an extrusion die, the extrusion device extrudes the copper ingot towards the extrusion die to enable the copper ingot to be pressed and pass through the extrusion die to form a pipe material rough blank, the pipe material rough blank is moved out of a discharging device, when the stroke of the extrusion device reaches the maximum value, one round of pipe material extrusion molding is finished, at the moment, part of copper ingot remains on the extrusion die, the extruder can cut off the pipe material so as to separate the pipe material from the extrusion die, a translation device can move a die seat body after one time of extrusion is finished, and the other extrusion die is moved between the extrusion device and the discharging device, so that the extrusion die with the residual material is moved out from between the extrusion device and the discharging device, the extrusion molding of the next round can be started immediately, the waiting process is reduced, and the extrusion molding efficiency is improved.
The mould dismounting equipment can dismantle the extrusion die with the clout from the mould pedestal to the extrusion die that will dismantle is placed on the conveyer belt, conveys to clout separator by the conveyer belt, thereby need not to dismantle the extrusion die with the clout through the manual work, carries out the clout by clout separator and peels off automatically after extrusion die conveys clout separator department, thereby need not the manual work to get rid of the clout, liberated the manpower, improved efficiency simultaneously.
The conveyer belt can also be moved in the direction to the transmission of extrusion die to the module pedestal direction of getting rid of the clout, the mould transfer equipment can be with the extrusion die of getting rid of the clout from the conveyer belt transport to the mould store bench wait for the mould assembly, need not artifical manual transport, assembly extrusion die.
On the basis of the scheme, the translation device comprises a translation push rod and a translation machine seat, wherein the translation push rod is arranged on the translation machine seat and connected with the die seat body, and the translation push rod stretches and contracts relative to the translation machine seat to drive the die seat body to move in a translation mode.
On the basis of the scheme, the die disassembly device comprises a stirring device, the stirring device acts to push the extrusion die to detach the extrusion die from the die base, the conveyor belt is arranged below the die base, the die disassembly device further comprises a clamping device used for clamping the extrusion die, the clamping device is arranged between the stirring device and the translation device, and the stirring device pushes the extrusion die towards the clamping device to enable the extrusion die to translate to the clamping device.
On the basis of the scheme, the poking device comprises a telescopic poking rod, the poking rod is provided with a columnar push head and a hooked push head, the columnar push head is used for pushing the extrusion die to the direction of the clamping device on the die base, and the hooked push head is arranged below the columnar push head and used for pushing the extrusion die to the direction of the conveying belt on the clamping device.
On the basis of the scheme, the poking device further comprises a poking base body, the poking rod is rotatably arranged on the poking base body, a pushing rod hinged to the poking rod is arranged on the poking base body, and the pushing rod can stretch and retract relative to the poking rod to drive the poking rod to rotate relative to the poking base body.
On the basis of the scheme, the clamping device comprises a clamping seat body, a first clamping arm and a second clamping arm, wherein the first clamping arm is fixedly connected to the clamping seat body, the second clamping arm is rotatably connected to the clamping seat body, at least three clamping supports distributed on the circumferential direction of the extrusion die are arranged on the first clamping arm and the second clamping arm, and driven rollers are rotatably arranged on the clamping supports.
On the basis of the scheme, the side part of the residual material separating device is provided with a die pushing device for pushing the extrusion die towards the direction of the residual material separating device, the conveying belt is positioned between the residual material separating device and the die pushing device, the residual material separating device comprises a separating seat body, a clamping mechanism for clamping the extrusion die and a residual material cutting device which moves in the height direction to cut residual materials are arranged on the separating seat body, two sides of the clamping mechanism are also provided with residual material stripping arms for stripping the residual materials outwards, and one side of the clamping mechanism in the axial direction of the extrusion die is also provided with a residual material push rod which is arranged at the center of the extrusion die correspondingly.
On the basis of the scheme, the die pushing device comprises a pushing base body and a die pushing ejector rod which can stretch and retract in the horizontal direction relative to the pushing base body, and the die pushing ejector rod and the clamping center of the clamping mechanism for clamping the extrusion die are correspondingly arranged.
On the basis of the scheme, the separating seat body is further provided with a lifting column capable of lifting, the clamping mechanism is connected to the lifting column to move synchronously with lifting, the residual material stripping arm is connected to the separating seat body, the residual material stripping arm comprises a hooked stripping part for stripping residual materials, the residual material stripping arm is connected to the separating seat body in a hinged mode, the separating seat body is further provided with an electric push rod connected with the residual material stripping arm, and the electric push rod is rotatably mounted on the separating seat body.
On the basis of the scheme, the die transferring device comprises a transferring seat body and a clamping jaw assembly capable of translating in the length direction of a transmission belt, wherein the clamping jaw assembly comprises a clamping lifting rod capable of lifting relative to the transferring seat body and clamping jaws arranged at the end parts of the clamping lifting rod.
The utility model has the beneficial effects that:
in the extrusion machine disclosed by the utility model, in the extrusion molding process of the pipe material, a copper ingot is placed between an extrusion device and an extrusion die, the extrusion device extrudes the copper ingot towards the extrusion die to enable the copper ingot to be pressed and pass through the extrusion die to form a pipe material rough blank, the pipe material rough blank is moved out of a discharging device, when the stroke of the extrusion device reaches the maximum value, one round of pipe material extrusion molding is finished, at the moment, part of copper ingot remains on the extrusion die, the extruder can cut off the pipe material so as to separate the pipe material from the extrusion die, a translation device can move a die seat body after one time of extrusion is finished, and the other extrusion die is moved between the extrusion device and the discharging device, so that the extrusion die with the residual material is moved out from between the extrusion device and the discharging device, the extrusion molding of the next round can be started immediately, the waiting process is reduced, and the extrusion molding efficiency is improved.
The mould dismounting equipment can dismantle the extrusion die with the clout from the mould pedestal to the extrusion die that will dismantle is placed on the conveyer belt, conveys to clout separator by the conveyer belt, thereby need not to dismantle the extrusion die with the clout through the manual work, carries out the clout by clout separator and peels off automatically after extrusion die conveys clout separator department, thereby need not the manual work to get rid of the clout, liberated the manpower, improved efficiency simultaneously.
The conveyer belt can also be moved in the direction to the transmission of extrusion die to the module pedestal direction of getting rid of the clout, the mould transfer equipment can be with the extrusion die of getting rid of the clout from the conveyer belt transport to the mould store bench wait for the mould assembly, need not artifical manual transport, assembly extrusion die.
These features and advantages of the present utility model will be disclosed in detail in the following detailed description and the accompanying drawings.
[ description of the drawings ]
The utility model is further described with reference to the accompanying drawings:
FIG. 1 is a schematic view of an extruder according to an embodiment of the present utility model;
FIG. 2 is a cross-sectional view at A-A of FIG. 1;
FIG. 3 is a cross-sectional view at B-B in FIG. 1;
FIG. 4 is a cross-sectional view taken at C-C of FIG. 1;
FIG. 5 is an enlarged schematic view of FIG. 1 at D;
FIG. 6 is a side view of an extruder in an embodiment of the present utility model;
FIG. 7 is an enlarged schematic view of FIG. 4 at E;
FIG. 8 is a cross-sectional view taken at F-F in FIG. 6;
FIG. 9 is a schematic diagram of a residue separator according to an embodiment of the present utility model;
fig. 10 is a diagram of the residue separation means at H in fig. 9.
Reference numerals:
the device comprises a machine base 100, an extrusion device 120, a hydraulic cylinder 121, an extrusion column 122, a discharging device 130, a discharging hole 131, a conveying belt 110 and an objective table 111;
a die holder 200, an extrusion die 210, and a die mounting groove 220;
translation device 300, translation push rod 310, translation frame 320;
the device comprises a toggle device 400, a toggle rod 401, a columnar push head 402, a hook push head 403, a toggle seat 404, a push rod 405, a clamping device 410, a clamping seat 411, a first clamping arm 412, a second clamping arm 413, a clamping support 414 and a driven roller 415;
the residual material separating device 500, the separating base 510, the clamping mechanism 520, the arc-shaped groove 521, the die clamp 522, the connecting rod 523, the jacking cylinder 524, the residual material cutting device 530, the first residual material extrusion cutting device 531, the second residual material extrusion cutting device 532, the first cutting head 533, the second cutting head 534, the first extrusion pushing cylinder 535, the second extrusion pushing cylinder 536, the extrusion end 537, the concave portion 538, the residual material stripping arm 540, the hook-shaped stripping portion 541, the electric push rod 542, the pushing portion 543, the residual material push rod 550, the collar 551, the residual material blanking groove 560 and the lifting column 570;
the mold pushing device 600, the pushing seat body 610 and the mold pushing ejector rod 620;
mold transfer apparatus 700, mold storage station 710, transfer housing 720, gripper assembly 730, gripper lifter 740, and gripper 750.
[ detailed description ] of the utility model
The technical solutions of the embodiments of the present utility model will be explained and illustrated below with reference to the drawings of the embodiments of the present utility model, but the following embodiments are only preferred embodiments of the present utility model, and not all embodiments. Based on the examples in the implementation manner, other examples obtained by a person skilled in the art without making creative efforts fall within the protection scope of the present utility model.
The appearances of the phrases such as "exemplary," "some embodiments," and the like in the following text are meant to be "serving as examples, embodiments, or illustrative," and any embodiment described as "exemplary" is not necessarily to be construed as preferred or advantageous over other embodiments. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, it will be appreciated by those skilled in the art that the present disclosure may be practiced without some of these specific details.
Referring to fig. 1 to 10, the present utility model discloses an extruder, which comprises a machine base 100, wherein a mold base 200 is arranged on the machine base 100, an extrusion mold 210 is arranged on the mold base 200, an extrusion device 120 and a discharging device 130 are arranged on two sides of the mold base 200 in the axial direction of the extrusion mold 210 on the machine base 100, mold mounting grooves 220 for mounting the extrusion mold 210 are arranged on the mold base 200, two mold mounting grooves 220 are arranged, a translation device 300 connected with the mold base 200 is arranged on the side of the machine base 100, and the translation device 300 acts to drive the mold base 200 to translate and change the mold mounting grooves 220 corresponding to the extrusion device 120 after one-time extrusion is completed.
In the process of extrusion molding of the tube stock, the copper ingot is placed between the extrusion device 120 and the extrusion die 210, the extrusion device 120 extrudes the copper ingot towards the extrusion die 210 to enable the copper ingot to be pressed and pass through the extrusion die 210 to form a tube stock rough blank, the tube stock rough blank is moved out of the discharging device 130, when the stroke of the extrusion device 120 reaches the maximum value, one round of tube stock extrusion molding is finished, at the moment, part of copper ingot remains on the extrusion die 210, the extruder can cut off the tube stock so as to separate the tube stock from the extrusion die 210, the translation device 300 can move the die base 200 after one time of extrusion is finished, the other extrusion die 210 is moved between the extrusion device 120 and the discharging device 130, and the extrusion die 210 with the residual stock is moved out from between the extrusion device 120 and the discharging device 130, so that the extrusion molding of the next round can be started immediately, the waiting process is reduced, and the extrusion molding efficiency is improved. During the extrusion process, the extrusion die 210 with the excess material may be removed from the die housing 200 and replaced with a new extrusion die 210.
The pressing device 120 includes a hydraulic cylinder 121 and a pressing column 122 driven by the hydraulic cylinder 121. The hydraulic cylinder 121 can generate a great force to drive the extrusion column 122 to move so as to extrude the copper ingot to produce the tube blank. The discharging device 130 comprises a discharging hole 131 and sawing equipment arranged beside the discharging hole 131, wherein the sawing equipment cuts off the pipe after the pipe is formed to a certain length, or cuts off the pipe when the copper ingot cannot be extruded continuously and the extrusion device 120 needs to be reset.
The translation device 300 includes a translation push rod 310 and a translation frame 320, the translation push rod 310 is disposed on the translation frame 320 and is connected to the mold base 200, and the translation push rod 310 stretches and contracts relative to the translation frame 320 to drive the mold base 200 to move in a translation manner. The translation push rod 310 can perform telescopic movement to move synchronously with the die holder 200 during movement, and by setting the stroke of the translation push rod 310, the displacement distance of the die holder 200 can be adjusted, so that the extrusion die 210 can be aligned with the extrusion device 120 and the discharging device 130, and the translation housing 320 can maintain the position of the translation push rod 310, so that the translation push rod 310 moves in the horizontal direction. The side part of the stand 100 is also provided with a device for providing power for the translation push rod 310, and the device is used for driving the translation push rod 310 to do telescopic movement, wherein the telescopic movement of the translation push rod 310 means that the translation push rod 310 can be telescopic by itself, and the length of the translation push rod is changed; alternatively, the translating bar 310 can be movable relative to the translating carriage 320.
After the translation device 300 moves the die holder 200, the extrusion die 210 needs to be replaced, and the replacement position is closer to the extrusion device 120 and the discharging device 130, so that the potential safety hazard is reduced, the extruder further comprises a die disassembly device, the die disassembly device comprises a poking device 400 arranged on the side part of the extrusion device 120, the poking device 400 acts to push the extrusion die 210 to disassemble the extrusion die 210 from the die holder 200, and the poking device 400 is used for disassembling the extrusion die 210 from the die holder 200, so that an operator does not need to manually disassemble the extrusion die 210 to liberate manpower and reduce the potential safety hazard. The limiting member cannot block the movement of the extrusion die 210 toward the extrusion device 120, and the toggle device 400 can push the extrusion die 210 to move the extrusion die 210 relative to the die holder 200, so that the extrusion die 210 is removed from the die holder 200.
The lateral part of the stand 100 is provided with a conveyor belt 110 for conveying the extrusion die 210, the conveyor belt 110 is arranged below the die base 200, the die disassembling device further comprises a clamping device 410 for clamping the extrusion die 210, the clamping device 410 is arranged between the shifting device 400 and the shifting device 300, and the shifting device 400 pushes the extrusion die 210 towards the clamping device 410 to enable the extrusion die 210 to be shifted onto the clamping device 410. Since the conveyor belt 110 is located below the die holder 200, the stirring device 400 cannot directly push the extrusion die 210 from the die holder 200 onto the conveyor belt 110, and the clamping device 410 is provided, so that the stirring device 400 can transfer the extrusion die 210 onto the clamping device 410.
The toggle device 400 comprises a telescopic toggle rod 401, the toggle rod 401 is provided with a columnar push head 402 and a hook-shaped push head 403, the columnar push head 402 is used for pushing the extrusion die 210 towards the clamping device 410 on the die base 200, and the hook-shaped push head 403 is arranged below the columnar push head 402 and is used for pushing the extrusion die 210 towards the conveyor belt 110 on the clamping device 410. The pulling rod 401 can perform telescopic motion to push the extrusion die 210, when the pulling rod 401 extends, the columnar pushing head 402 can push the extrusion die 210 to enable the extrusion die 210 to leave the die base 200, and when the pulling rod 401 retracts, the hook pushing head 403 can push the extrusion die 210 to enable the extrusion die 210 to leave the clamping device 410 and move onto the conveyor belt 110, so that the extrusion die 210 is conveyed through the conveyor belt 110.
The striking device 400 further comprises a striking seat body 404, the striking rod 401 is rotatably arranged on the striking seat body 404, a push rod 405 hinged with the striking rod 401 is arranged on the striking seat body 404, and the push rod 405 can stretch and retract relative to the striking rod 401 to drive the striking rod 401 to rotate relative to the striking seat body 404. The push rod 405 can drive the wave rod to turn over relative to the toggle seat 404 during the telescoping process, so as to avoid the die seat 200 translated above the conveyor belt 110, and to avoid the hook-shaped push head 403 from the extrusion die 210 located on the clamping device 410.
In order to avoid the extrusion die 210 from toppling over, so that the excess material stripping device can smoothly fix the extrusion die 210 to remove excess material, it is necessary to ensure that the extrusion die 210 moves in a translational motion during the process from the die base 200 to the clamping device 410 and from the clamping device 410 to the conveyor 110. The clamping device 410 comprises a clamping seat 411, a first clamping arm 412 and a second clamping arm 413, wherein the first clamping arm 412 is fixedly connected to the clamping seat 411, the second clamping arm 413 is rotatably connected to the clamping seat 411, at least three clamping supports 414 distributed in the circumferential direction of the extrusion die 210 are arranged on the first clamping arm 412 and the second clamping arm 413, and driven rollers 415 are rotatably arranged on the clamping supports 414. The second clamping arm 413 can be turned over relative to the first clamping arm 412 to adjust the distance between the two clamping arms, so as to clamp the extrusion die 210, maintain the stability of the extrusion die 210, clamp and support the extrusion die 210 through at least three clamping supports 414, so that the stability of the extrusion die 210 in the moving process can be maintained, the extrusion die 210 is prevented from being toppled over to be inconvenient to transfer the extrusion die 210 outwards from the conveyor belt 110, the driven roller 415 can be driven to rotate in the translational process of the extrusion die 210, the friction force between the extrusion die 210 and the clamping supports 414 can be reduced, and the smoothness of the extrusion die 210 in the moving process is improved.
On the conveyor 110, a stage 111 for carrying the extrusion die 210 is also provided.
The frame 100 is provided with a residue separating device 500 for separating the residue from the extrusion die 210 at the side, the extrusion die 210 is detached from the die frame 200 by the die detaching device and then placed on the conveyor belt 110, the extrusion die 210 is conveyed to the residue separating device 500 by the conveyor belt 110, the residue separating device 500 is provided with a die pushing device 600 for pushing the extrusion die 210 to the residue separating device 500, and the conveyor belt 110 is positioned between the residue separating device 500 and the die pushing device 600.
The mold removing apparatus is capable of removing the extrusion mold 210 with the discard from the mold base 200, and placing the removed extrusion mold 210 on the conveyor belt 110, transferring the extrusion mold 210 to the discard separating apparatus 500 by the conveyor belt 110, and automatically removing the discard from the discard separating apparatus 500 after the extrusion mold 210 is transferred to the discard separating apparatus 500. The die pushing device 600 can transfer the extrusion die 210 positioned on the conveyor 110 toward the discard separating device 500 so that the extrusion die 210 with the discard can be moved to the discard separating device 500 for the discard peeling process.
The residue separating device 500 includes a separating housing 510, a clamping mechanism 520 for clamping the extrusion die 210 and a residue cutting device 530 movable in a height direction to cut the residue are provided on the separating housing 510, a residue peeling arm 540 for peeling the residue outwardly is further provided on both sides of the clamping mechanism 520, and a residue push rod 550 corresponding to the center of the extrusion die 210 is further provided on one side of the clamping mechanism 520 in the axial direction of the extrusion die 210. The clamping mechanism 520 can clamp the extrusion die 210 during the process of stripping the excess material, and limit the position change of the extrusion die 210 to avoid the extrusion die 210 from acting along with the excess material. The residue cutting device 530 is capable of cutting the residue, so that a gap is formed in the residue for the residue stripping arm 540 to buckle the residue to strip the residue outwards, so that the residue tightly attached to the side of the extrusion die 210 can be separated from the extrusion die 210, and meanwhile, the residue push rod 550 can push the residue clamped in the middle of the extrusion die 210, and under the action of the residue cutting device 530 and the residue stripping arm 540, the cooperation between the residue and the extrusion die 210 is loose, so that the residue push rod 550 can push the residue to separate the residue from the extrusion die 210.
The residual material cutting device 530 comprises a first residual material extrusion cutting device 531 above the clamping mechanism 520 and a second residual material extrusion cutting device 532 below the clamping mechanism 520, wherein the first residual material extrusion cutting device 531 comprises a first liftable cutting head 533, the second residual material extrusion cutting device 532 comprises a second liftable cutting head 534, and the first residual material extrusion cutting device 531 and the second residual material extrusion cutting device 532 can simultaneously extrude residual materials on the upper side and the lower side of the extrusion die 210 through the first cutting head 533 and the second cutting head 534 so that the residual materials can be cut.
The first excess material extrusion cutting device 531 includes a first extrusion pushing cylinder 535, the first extrusion pushing cylinder 535 drives the first cutting head 533 to press the excess material on the extrusion die 210 downward, and the second excess material extrusion cutting device 532 includes a second extrusion pushing cylinder 536, the second extrusion pushing cylinder 536 drives the second cutting head 534 to extrude the excess material on the extrusion die 210 upward. The first extrusion pushing cylinder 535 can control the height position of the first cutting head 533, the second extrusion pushing cylinder 536 can control the height position of the second cutting head 534, and the first extrusion pushing cylinder 535 and the second extrusion pushing cylinder 536 are oil cylinders, and can generate a great acting force, so that the excess material can be pushed to deform under pressure, and a gap is generated between the excess material and the side surface of the extrusion die 210. The first and second excess material extrusion cutting devices 531 and 532 may simultaneously operate to extrude excess material, reducing the force transferred from the excess material to the extrusion die 210 and reducing the load of the clamping mechanism 520.
The lower end of the first cutting head 533 is provided with a tapered pressing end 537, and the upper end of the second cutting head 534 is provided with a recess 538 corresponding to the pressing end 537. The extrusion end 537 can produce very big pressure on the clout in-process of extrusion clout to the cutting clout, second cutting head 534 only has the extrusion effect to the clout, sets up the depressed part 538 and can ensure that the clout can be cut into two parts by extrusion end 537, if also set up in extrusion end 537 the same structure on the second cutting head 534, can not guarantee that the tip of two extrusion ends 537 can align and cut the clout into two parts.
A plurality of residue discharging grooves 560 are provided on the separation housing 510 around the second residue pressing and cutting device 532. The discard discharging groove 560 can guide the discard to be transferred after the discard is stripped, so as to avoid the residue remaining on the separation base 510 from affecting the position change of the first residue extrusion cutting device 531, the second residue extrusion cutting device 532, the residue stripping arm 540 and the residue push rod 550.
The separating base 510 is further provided with a lifting column 570 which can be lifted, the clamping mechanism 520 is connected to the lifting column 570 to move synchronously with the lifting, the residual material stripping arm 540 is connected to the separating base 510, and the residual material stripping arm 540 comprises a hook-shaped stripping portion 541 for stripping residual materials. The lifting column 570 can adjust the height position of the clamping mechanism 520, thereby changing the relative position of the extrusion die 210 and the cull stripping arm 540, so that the cull stripping arm 540 can strip the cull downward.
The residual material stripping arm 540 is hinged on the separation base 510, and the separation base 510 is further provided with an electric push rod 542 connected with the residual material stripping arm 540, and the electric push rod 542 is rotatably mounted on the separation base 510. The electric push rod 542 can push the residual material stripping arms 540 to enable the two residual material stripping arms 540 to be close to or far away from each other, so that the acting force exerted on the residual materials by the residual material stripping arms 540 is improved, the stripping efficiency is improved, and the two residual material stripping arms 540 can act simultaneously to enable the acting force acting on the residual materials to be close to balance, so that the acting force exerted on the clamping mechanism 520 is reduced.
The hook-shaped stripping portion 541 is formed by extending from an end of the excess material stripping arm 540, and a pushing portion 543 is formed between the hook-shaped stripping portion 541 and the end of the excess material stripping arm 540, and the electric push rod 542 operates to drive the pushing portion 543 to push the excess material toward the axial line direction of the extrusion die 210. The pushing portions 543 of the two discard peeling arms 540 can press the discard inward by the push rod 542, so that a gap is formed between the discard and the side of the extrusion die 210.
In the can peeling process, the can peeling arm 540 presses can inwardly to increase the thickness of can attached to the side of the extrusion die 210, to form a gap between can and the side of the extrusion die 210, and after can be cut by the first can extrusion cutting device 531 and the second can extrusion cutting device 532, can peeling arm 540 peels can outwardly.
The clamping mechanism 520 comprises two mold clamps 522 with arc-shaped grooves 521, a connecting rod 523 hinged to the mold clamps 522, and a lifting cylinder 524 driving the connecting rod 523, and the mold clamps 522 are hinged to the separation housing 510. The lifting cylinder 524 can drive the connecting rod 523 to act, the connecting rod 523 can drive the die clamps 522 to act when acting, the die clamps 522 on two sides work together to be close to or far away from each other so as to clamp or unclamp the extrusion die 210, the arc-shaped groove 521 can increase the contact area between the die clamps 522 and the extrusion die 210, and the stability of the extrusion die 210 clamped by the die clamps 522 is improved.
The mold pushing device 600 includes a pushing base 610 and a mold pushing rod 620 that can extend and retract in a horizontal direction relative to the pushing base 610, where the mold pushing rod 620 and the clamping mechanism 520 are disposed in correspondence to a clamping center for clamping the extrusion mold 210. The mold pushing ram 620 moves toward the excess material separating apparatus 500 when extended to push the extrusion mold 210 to move, and resets when retracted to separate from the conveyor belt 110, thereby avoiding an influence on the transfer of the extrusion mold 210 on the conveyor belt 110.
The residue push rod 550 is arranged on a push rod seat body, a first electromagnet used for adsorbing the lantern ring 551 is arranged on the push rod seat body, the residue push rod 550 can stretch and retract relative to the lantern ring 551 to push the residue remained at the central part of the extrusion die 210, a second electromagnet is also arranged on the residue push rod 550, and the second electromagnet is started after the residue is stripped, and is used for adsorbing the lantern ring 551 to enable the lantern ring 551 to synchronously move along with the residue push rod 550 so as to push the extrusion die 210 onto the conveyor belt 110. The first electromagnet can adsorb the collar 551 and make the excess material push rod 550 movable relative to the collar 551, when the second electromagnet is powered on, the first electromagnet is powered off, so that the collar 551 can be adsorbed on the excess material push rod 550 and move together with the excess material push rod 550, and the extrusion die 210 with the excess material stripped is pushed onto the conveyor belt 110 from the clamping mechanism 520, so as to transfer the extrusion die 210 through the conveyor belt 110.
The extruder further includes a die transfer apparatus 700, the extrusion die 210 from which the excess material is removed is conveyed toward the die housing 200 by the conveyor 110 and the extrusion die 210 is nipped by the die transfer apparatus 700 onto a die storage table 710 to be assembled,
the mold storage table 710 is disposed at a side of the clamping device 410, and when the extrusion mold 210 is pushed onto the mold base 200, the mold transfer apparatus 700 clamps the extrusion mold 210 on the mold storage table 710 onto the clamping device 410, and after the extrusion mold 210 with the excess removed is pushed onto the clamping device 410 by the columnar pushing head 402, the mold transfer apparatus 700 clamps the extrusion mold 210 onto the mold storage table 710. When the extrusion die 210 with the excess material on the die base 200 is disassembled, a new extrusion die 210 needs to be installed on the die base 200 to perform extrusion molding of the next round, the hook-shaped push head 403 can push the extrusion die 210 towards the direction of the conveyor belt 110, and in the process of replacing the die, the new extrusion die 210 is clamped onto the clamping device 410 by the die transfer device 700, and kept stable and not to topple under the action of the clamping device 410, and the extrusion die 210 is pushed onto the die base 200 to complete assembly under the pushing of the hook-shaped push head 403.
The mold transferring apparatus 700 includes a transferring base 720 and a jaw assembly 730 translatable in a length direction of a driving belt, and the jaw assembly 730 includes a clamping lifter 740 liftable with respect to the transferring base 720 and a jaw 750 disposed at an end of the clamping lifter 740. The jaw assembly 730 is movable along the length of the belt to move between the clamping device 410 and the die magazine to transfer the extrusion die 210, and the clamping lifter 740 can adjust the height position of the jaws 750 to lift and transfer the extrusion die 210 after the jaws 750 clamp the extrusion die 210.
While the utility model has been described in terms of embodiments, it will be appreciated by those skilled in the art that the utility model is not limited thereto but rather includes the drawings and the description of the embodiments above. Any modifications which do not depart from the functional and structural principles of the present utility model are intended to be included within the scope of the appended claims.
Claims (10)
1. An extruder, comprising:
the machine comprises a machine base, wherein a mold base body is arranged on the machine base, an extrusion mold is arranged on the mold base body, two mold mounting grooves for mounting the extrusion mold are formed in the mold base body, and an extrusion device and a discharging device are arranged on the machine base and positioned on two sides of the mold base body in the axial direction of the extrusion mold; the method comprises the steps of,
the translation device is arranged on the side part of the base and connected with the die base, and the translation device acts to drive the die base to translate and change a die mounting groove corresponding to the extrusion device after one-time extrusion is completed; the method comprises the steps of,
the residual material separation device is arranged at the side part of the machine seat and used for stripping residual materials on the extrusion die; the method comprises the steps of,
the die disassembly device is used for conveying the extrusion die to the residue separation device through a conveying belt after disassembling the extrusion die from the die seat body; the method comprises the steps of,
and the die transfer equipment is used for conveying the extrusion die with the excess removed to the direction of the die seat body by the conveying belt and conveying the extrusion die to the die storage table in a clamping manner by the die transfer equipment for waiting for assembly.
2. The extruder of claim 1 wherein the translating means comprises a translating ram disposed on the translating carriage and connected to the die housing, the translating ram telescoping relative to the translating carriage to drive the die housing in translation.
3. The extruder of claim 1 wherein the die removal apparatus includes a toggle device that acts to urge the extrusion die to remove the extrusion die from the die housing, the conveyor disposed below the die housing, the die removal apparatus further including a clamping device for clamping the extrusion die, the clamping device disposed between the toggle device and the translating device, the toggle device pushing the extrusion die toward the clamping device to translate the extrusion die onto the clamping device.
4. The extruder of claim 3 wherein said toggle means comprises a retractable toggle lever having a columnar push head for pushing said extrusion die on said die housing toward said clamping means and a hooked push head disposed below said columnar push head for pushing said extrusion die on said clamping means toward said conveyor.
5. The extruder of claim 4 wherein the toggle assembly further comprises a toggle housing, the toggle lever is rotatably disposed on the toggle housing, the toggle housing is provided with a push lever hinged to the toggle lever, and the push lever is retractable relative to the toggle lever to drive the toggle lever to rotate relative to the toggle housing.
6. The extruder of claim 3 wherein said clamping means comprises a clamping base, a first clamping arm fixedly attached to said clamping base, and a second clamping arm rotatably attached to said clamping base, said first and second clamping arms having at least three clamping abutments disposed thereon and extending in a circumferential direction of said extrusion die, said clamping abutments rotatably mounting a driven roller thereon.
7. The extruder of claim 1 wherein the side of the slug separating device is provided with a die pushing device for pushing the extrusion die toward the slug separating device, the conveyor belt is located between the slug separating device and the die pushing device, the slug separating device includes a separating base, the separating base is provided with a clamping mechanism for clamping the extrusion die and a slug cutting device movable in a height direction for cutting the slugs, both sides of the clamping mechanism are further provided with slug stripping arms for stripping the slugs outwardly, and one side of the clamping mechanism in an axial direction of the extrusion die is further provided with a slug push rod disposed corresponding to a center of the extrusion die.
8. The extruder of claim 7 wherein the die pushing assembly comprises a pushing base and a die pushing ram horizontally extendable relative to the pushing base, the die pushing ram being disposed in correspondence with a center of the clamping mechanism for clamping the extrusion die.
9. The extruder of claim 7 wherein the separation housing is further provided with a lifting column which can be lifted, the clamping mechanism is connected to the lifting column to move synchronously with the lifting, the discard stripper arm is connected to the separation housing, the discard stripper arm comprises a hooked stripper portion for stripping discard, the discard stripper arm is hinged to the separation housing, and the separation housing is further provided with an electric push rod connected to the discard stripper arm, and the electric push rod is rotatably mounted to the separation housing.
10. The extruder of claim 1 wherein the die transfer apparatus comprises a transfer housing and a gripper assembly translatable in a length direction of the belt, the gripper assembly comprising a gripper lifter liftable relative to the transfer housing and a gripper disposed at an end of the gripper lifter.
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CN202223608000.9U CN219648401U (en) | 2022-12-26 | 2022-12-26 | Extrusion press |
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