CN219647408U - Batching equipment based on real-time collection of 5G intelligent network - Google Patents
Batching equipment based on real-time collection of 5G intelligent network Download PDFInfo
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- CN219647408U CN219647408U CN202320256374.4U CN202320256374U CN219647408U CN 219647408 U CN219647408 U CN 219647408U CN 202320256374 U CN202320256374 U CN 202320256374U CN 219647408 U CN219647408 U CN 219647408U
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- 238000003756 stirring Methods 0.000 claims abstract description 44
- 239000000843 powder Substances 0.000 claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 27
- 238000005303 weighing Methods 0.000 claims abstract description 20
- 238000004891 communication Methods 0.000 claims abstract description 12
- 230000005484 gravity Effects 0.000 claims abstract description 5
- 238000002156 mixing Methods 0.000 claims description 42
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000007599 discharging Methods 0.000 abstract 2
- 239000004615 ingredient Substances 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 7
- 239000002994 raw material Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The utility model discloses a batching device based on real-time acquisition of a 5G intelligent network, which relates to the technical field of batching devices and has the technical key points that: the device comprises a plurality of material distributing tanks, wherein one side of the bottom of each material distributing tank is communicated with the same material distributing tank through a flow guide pipe, one side of the bottom of each material distributing tank is communicated with a material discharging pipe, a stirring mechanism is arranged in each material distributing tank, a first powder conveying pump and a first electromagnetic valve are arranged at the joint of the flow guide pipe and the material distributing tank, a second powder conveying pump and a second electromagnetic valve are arranged at the joint of each material distributing tank and the material discharging tank, a supporting frame is arranged at the bottom of each material distributing tank, a weighing sensor for detecting the gravity of each material distributing tank is arranged on each supporting frame, each weighing sensor is electrically connected with the first powder conveying pump, the second powder conveying pump, the first electromagnetic valve, the second electromagnetic valve and the stirring mechanism through a control unit, and the control unit is connected with a server for data acquisition through a 5G communication unit network; the utility model can automatically weigh and is convenient for collecting production data in real time.
Description
Technical Field
The utility model relates to the technical field of batching equipment, in particular to batching equipment based on real-time acquisition of a 5G intelligent network.
Background
The batching technology is widely applied in rubber, plastic, chemical industry, metallurgy, food, medicine and other industries, and the batching components are quite different due to the different industries, so that the batching technology is quite different in equipment. The universal equipment basically comprises a storage mechanism and a weighing mechanism, and is finished by adopting a manual weighing mode. When the ingredients are more, the efficiency is low, mistakes are easy to occur, and time and labor are wasted; and the existing batching equipment needs to manually acquire and monitor production data, and has low intelligent degree.
The intelligent device is a product of combining traditional electrical equipment with computer technology, data processing technology, control theory, sensor technology, network communication technology, power electronics technology and the like, and is widely applied to production nowadays along with continuous progress in the technical field of intelligent devices.
Therefore, how to automatically weigh in the field of batching equipment, so as to collect production data in real time is a technical problem that needs to be considered by those skilled in the art.
Disclosure of Invention
The utility model aims to provide a batching device based on real-time acquisition of a 5G intelligent network, which is used for automatic weighing and convenient for real-time acquisition of production data.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the utility model provides a proportioning equipment based on real-time collection of 5G intelligent network, includes a plurality of feed tanks, each feed tank bottom one side all has same blending tank through the honeycomb duct intercommunication, blending tank bottom one side intercommunication has row material pipe, be equipped with rabbling mechanism in the blending tank, the honeycomb duct is equipped with first powder delivery pump and first solenoid valve with the junction of blending tank, the junction of blending tank and row material jar is equipped with second powder delivery pump and second solenoid valve, blending tank bottom is equipped with the support frame, be equipped with the weighing sensor who is used for detecting blending tank gravity on the support frame, weighing sensor passes through the control unit and first powder delivery pump, second powder delivery pump, first solenoid valve, second solenoid valve and rabbling mechanism electric connection, the control unit has the server that data acquisition used through 5G communication unit network connection.
By adopting the scheme, when the powder mixing device is used, the batching information (the proportion of each component and the total weight) of the required mixture is input into the control unit, the control unit calculates the weight of each component, then the control unit controls the first electromagnetic valve of one component tank to be opened, the first powder conveying pump is started, thus one component is led into the mixing tank, the weighing sensor is matched with the control unit to detect the weight (weight difference) of the component, after the weight of the component reaches a target value, the first electromagnetic valve and the first powder conveying pump corresponding to the component tank are controlled to be closed, and then the first electromagnetic valve and the first powder conveying pump corresponding to the other component tank are started; the use sequence of the material distributing tanks is set in advance; when the weight of each component reaches a set value, the control unit controls the stirring mechanism to mix each component in the mixing tank, after a period of time, the second electromagnetic valve and the second powder conveying pump are opened, and the mixed material is discharged to finish material preparation; the control unit is connected with a server for data acquisition through a 5G communication unit network; the control unit transmits weighing information recorded by the weighing sensor to the server in real time through the 5G communication unit, and the server completes real-time acquisition of the working condition of ingredients, so that the quality of the ingredients is convenient to monitor; the utility model can automatically weigh, and is convenient for collecting production data in real time through a 5G network.
Preferably, the stirring mechanism comprises a stirring motor arranged at the top of the mixing tank, an output shaft of the stirring motor stretches into the mixing tank and is provided with a stirring shaft, a plurality of stirring blades are arranged on the stirring shaft, and the stirring motor is electrically connected with the control unit.
Preferably, the stirring blade is spirally wound on the stirring shaft.
Preferably, two ends of the flow guide pipe are respectively communicated with the bottom of the distributing tank and the top of the mixing tank.
Preferably, the server is in signal connection with a display screen, a signal input module and a signal output module.
Preferably, the signal input module is set as a keyboard and a mouse, and the signal output module is set as a USB output interface.
Preferably, the control unit is set as a single chip microcomputer.
The utility model has the following beneficial effects:
when the powder mixing device is used, the batching information (the proportion of each component and the total weight) of the required mixture is input into a control unit, the control unit calculates the weight of each component, then the control unit controls a first electromagnetic valve of one component tank to be opened, a first powder conveying pump is started, thus a certain component is led into a mixing tank, a weighing sensor is matched with the control unit to detect the weight (weight difference) of the component, after the weight of the component reaches a target value, the first electromagnetic valve corresponding to the component tank and the first powder conveying pump are controlled to be closed, and then a first electromagnetic valve corresponding to the other component tank and the first powder conveying pump are started; the use sequence of the material distributing tanks is set in advance; when the weight of each component reaches a set value, the control unit controls the stirring mechanism to mix each component in the mixing tank, after a period of time, the second electromagnetic valve and the second powder conveying pump are opened, and the mixed material is discharged to finish material preparation; the control unit is connected with a server for data acquisition through a 5G communication unit network; the control unit transmits weighing information recorded by the weighing sensor to the server in real time through the 5G communication unit, and the server completes real-time acquisition of the working condition of ingredients, so that the quality of the ingredients is convenient to monitor; the utility model can automatically weigh, and is convenient for collecting production data in real time through a 5G network.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a front cross-sectional view of an embodiment of the present utility model.
Fig. 2 is a schematic diagram of connection relationships according to an embodiment of the present utility model.
Fig. 3 is a top view of an embodiment of the present utility model.
In the figure: 1. a material distributing tank; 2. a flow guiding pipe; 3. a mixing tank; 4. a discharge pipe; 501. a stirring motor; 502. a stirring shaft; 503. stirring fan blades; 601. a first powder delivery pump; 602. a first electromagnetic valve; 701. a second powder delivery pump; 702. a second electromagnetic valve; 8. a support frame; 9. a load cell.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to fall within the scope of the utility model.
1-3, batching equipment based on real-time collection of a 5G intelligent network comprises a plurality of batching tanks 1, wherein one side of the bottom of each batching tank 1 is communicated with the same mixing tank 3 through a flow guide pipe 2, one side of the bottom of each mixing tank 3 is communicated with a discharge pipe 4, a stirring mechanism is arranged in each mixing tank 3, a first powder conveying pump 601 and a first electromagnetic valve 602 are arranged at the joint of the flow guide pipe 2 and the mixing tank 3, a second powder conveying pump 701 and a second electromagnetic valve 702 are arranged at the joint of the mixing tank 3 and the discharge tank, a supporting frame 8 is arranged at the bottom of each mixing tank 3, a weighing sensor 9 for detecting the gravity of the mixing tank 3 is arranged on the supporting frame 8, the weighing sensor 9 is electrically connected with the first powder conveying pump 601, the second powder conveying pump 701, the first electromagnetic valve 602, the second electromagnetic valve 702 and the stirring mechanism through a control unit, and the control unit is connected with a server for data collection through a 5G communication unit network;
as shown in fig. 1-3, when in use, the ingredient information (the proportion of each component and the total weight) of the required mixture is input into the control unit, the control unit calculates the weight of each component, then the control unit controls the first electromagnetic valve 602 of one component tank 1 to be opened, the first powder conveying pump 601 is started, thus a certain component is led into the mixing tank 3, the weighing sensor 9 cooperates with the control unit to detect the weight (weight difference) of the component, when the weight of the component reaches the target value, the first electromagnetic valve 602 and the first powder conveying pump 601 corresponding to the component tank 1 are controlled to be closed, and then the first electromagnetic valve 602 and the first powder conveying pump 601 corresponding to the other component tank 1 are started; the use sequence of the material distributing tank 1 is set in advance; when the weights of the components reach the set values, the control unit controls the stirring mechanism to mix the components in the mixing tank 3, after a period of time, the second electromagnetic valve 702 and the second powder conveying pump 701 are opened, and the mixed material is discharged to finish the material preparation; the control unit is connected with a server for data acquisition through a 5G communication unit network; the control unit transmits weighing information recorded by the weighing sensor 9 to the server in real time through the 5G communication unit, and the server completes real-time acquisition of the working condition of ingredients, so that the quality of the ingredients is convenient to monitor; the utility model can automatically weigh, and is convenient for collecting production data in real time through a 5G network.
As shown in fig. 1-2, the stirring mechanism comprises a stirring motor 501 arranged at the top of the mixing tank 3, an output shaft of the stirring motor 501 extends into the mixing tank 3 and is provided with a stirring shaft 502, a plurality of stirring blades 503 are arranged on the stirring shaft 502, and the stirring motor 501 is electrically connected with the control unit; when stirring is needed, the stirring motor 501 is started, the stirring shaft 502 rotates to drive the stirring fan blades 503 to rotate, and stirring and mixing work is completed.
As shown in fig. 1, the stirring blade 503 is spirally wound on the stirring shaft 502; the stirring fan blade 503 is spirally wound, so that the stirring and mixing effects are improved, and the dispersity of the raw materials of each component is improved.
As shown in fig. 1, two ends of the flow guide pipe 2 are respectively communicated with the bottom of the distributing tank 1 and the top of the mixing tank 3; under the action of gravity, raw materials are easier to pile at the bottom of the distributing tank 1, the raw materials are convenient to take materials, and the flow guide pipe 2 is communicated with the top of the mixing tank 3, so that the raw materials are convenient to throw materials.
As shown in fig. 2, the server is in signal connection with a display screen, a signal input module and a signal output module; the display screen is convenient for a worker to observe the working state of the batching equipment, and the signal input module and the signal output module are convenient for a user to control and adjust the working state (the preset value in the 5G communication unit adjustable control unit); the signal input module is set as keyboard and mouse, the signal output module is set as USB output interface, which is similar to the signal input/output device of personal computer, and is convenient to grasp.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be attached, detached, or integrated, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
The above is only a specific embodiment of the present utility model, but the technical features of the present utility model are not limited thereto. Any simple changes, equivalent substitutions or modifications and the like made on the basis of the present utility model to solve the substantially same technical problems and achieve the substantially same technical effects are all covered in the protection scope of the present utility model.
Claims (7)
1. Batching equipment based on real-time collection of 5G intelligent network, including a plurality of feed proportioning bins (1), its characterized in that: each feed distributing tank (1) bottom one side all has same blending tank (3) through honeycomb duct (2) intercommunication, blending tank (3) bottom one side intercommunication has row material pipe (4), be equipped with rabbling mechanism in blending tank (3), the junction of honeycomb duct (2) and blending tank (3) is equipped with first powder delivery pump (601) and first solenoid valve (602), the junction of blending tank (3) and row material tank is equipped with second powder delivery pump (701) and second solenoid valve (702), blending tank (3) bottom is equipped with support frame (8), be equipped with weighing sensor (9) that are used for detecting blending tank (3) gravity on support frame (8), weighing sensor (9) are through control unit and first powder delivery pump (601), second powder delivery pump (701), first solenoid valve (602), second solenoid valve (702) and rabbling mechanism electric connection, control unit has the server that data acquisition used through 5G communication unit network connection.
2. The batching equipment based on real-time collection of 5G intelligent network according to claim 1, wherein: the stirring mechanism comprises a stirring motor (501) arranged at the top of the mixing tank (3), an output shaft of the stirring motor (501) stretches into the mixing tank (3) and is provided with a stirring shaft (502), a plurality of stirring blades (503) are arranged on the stirring shaft (502), and the stirring motor (501) is electrically connected with the control unit.
3. The batching equipment based on real-time collection of 5G intelligent network according to claim 2, wherein: the stirring fan blade (503) is spirally wound on the stirring shaft (502).
4. The batching equipment based on real-time collection of 5G intelligent network according to claim 1, wherein: the two ends of the flow guide pipe (2) are respectively communicated with the bottom of the distributing tank (1) and the top of the mixing tank (3).
5. The batching equipment based on real-time collection of 5G intelligent network according to claim 1, wherein: the server is in signal connection with a display screen, a signal input module and a signal output module.
6. The batching equipment based on real-time collection of 5G intelligent network according to claim 5, wherein: the signal input module is set as a keyboard and a mouse, and the signal output module is set as a USB output interface.
7. The batching equipment based on real-time collection of 5G intelligent network according to claim 1, wherein: the control unit is set as a singlechip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320256374.4U CN219647408U (en) | 2023-02-17 | 2023-02-17 | Batching equipment based on real-time collection of 5G intelligent network |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320256374.4U CN219647408U (en) | 2023-02-17 | 2023-02-17 | Batching equipment based on real-time collection of 5G intelligent network |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219647408U true CN219647408U (en) | 2023-09-08 |
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ID=87879341
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320256374.4U Active CN219647408U (en) | 2023-02-17 | 2023-02-17 | Batching equipment based on real-time collection of 5G intelligent network |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219647408U (en) |
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2023
- 2023-02-17 CN CN202320256374.4U patent/CN219647408U/en active Active
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