CN219642602U

CN219642602U - Concentric high-speed stranding machine

Info

Publication number: CN219642602U
Application number: CN202321094665.4U
Authority: CN
Inventors: 徐季新; 季忠玉; 韦美钧
Original assignee: Zhejiang Yuantong Wire and Cable Manufacturing Co Ltd
Current assignee: Zhejiang Yuantong Wire and Cable Manufacturing Co Ltd
Priority date: 2023-05-09
Filing date: 2023-05-09
Publication date: 2023-09-05
Anticipated expiration: 2033-05-09

Abstract

The utility model discloses a concentric high-speed stranding machine, which relates to the technical field of stranding machines and comprises an underframe and a fixed disc; a chassis: the right side is fixedly provided with a motor, an output shaft of the motor is connected with the right side end of a fixed shaft, the top end of the left side of the underframe is fixedly provided with a supporting seat, the inside of the supporting seat is rotationally connected with the outer side of the fixed shaft, the left end of the outer side of the fixed shaft is sleeved with a wire guide plate, the right end of the outer side of the fixed shaft is fixed with the fixed plate, a connector is rotationally connected with a groove on the side surface of the fixed plate, the outer side end of the connector is fixedly provided with a paying-off roller, the outer side of the paying-off roller is slidingly connected with a limiting ring, the left side surface of the underframe is provided with a twisted wire frame, the side surface of the underframe is provided with a protection unit, and the left side surface of the fixed plate is provided with a locking unit; wherein: still include the controller, the left surface at the chassis is established to the controller, and this concentric high-speed stranding machine, easy dismounting, the security is high, and the practicality is strong.

Description

Concentric high-speed stranding machine

Technical Field

The utility model relates to the technical field of stranding machines, in particular to a concentric high-speed stranding machine.

Background

In the wire and cable industry, a stranding machine is a basic procedure for producing overhead wires and conductive wire cores of power cables, the stranding machine is developed and diversified, the stranding machine is more a stranding mechanical device which can be widely applied to various soft/hard conductor wires (copper wires, enameled wires, tinned wires, copper-clad steel, copper-clad aluminum and the like) and electronic wires (such as power supply stranding machine wires, earphone wires, telephone wires, PVC wires, network wires and the like), a plurality of single conductors are twisted into one strand, the technological requirements of the wires are met, and due to high-speed rotation, serious safety accidents are easy to occur when people approach, people are reminded of the fact that the warning wires or warning plates are arranged in the prior art, the safety of the mode is low, and the device cannot be stopped and alarmed in time when the people approach, so that the concentric high-speed stranding machine is provided.

Disclosure of Invention

The utility model aims to overcome the existing defects, and provides the concentric high-speed stranding machine which is convenient to assemble and disassemble, high in safety and strong in practicability and can effectively solve the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: a concentric high-speed stranding machine comprises a bottom frame and a fixed disc;

a chassis: the right side is fixedly provided with a motor, an output shaft of the motor is connected with the right side end of a fixed shaft, the top end of the left side of the underframe is fixedly provided with a supporting seat, the inside of the supporting seat is rotationally connected with the outer side of the fixed shaft, the left end of the outer side of the fixed shaft is sleeved with a wire guide plate, the right end of the outer side of the fixed shaft is fixed with the fixed plate, a connector is rotationally connected with a groove on the side surface of the fixed plate, the outer side end of the connector is fixedly provided with a paying-off roller, the outer side of the paying-off roller is slidingly connected with a limiting ring, the left side surface of the underframe is provided with a twisted wire frame, the side surface of the underframe is provided with a protection unit, and the left side surface of the fixed plate is provided with a locking unit;

wherein: the motor is characterized by further comprising a controller, the controller is arranged on the left side face of the underframe, the input end of the motor is electrically connected with the output end of the controller, and the input end of the controller is electrically connected with the output end of an external power supply.

The wire barrel is arranged on the outer side of the paying-off roller, the sliding limiting ring is used for limiting and fixing the wire barrel, wires penetrate through the wire guide disc and enter the stranded wire frame, and the motor is started to strand a plurality of wires into a finished product.

Further, the protection unit contains alignment jig, adjustment tank, telescopic link, grating, rail guard and mounting bracket, the side at the chassis is seted up to the adjustment tank, the inside sliding connection of adjustment tank has the alignment jig, the lateral surface of alignment jig is fixed with the telescopic link, the outside end of telescopic link is connected with the one end of rail guard medial surface, the mounting bracket has been inserted in the mounting groove of rail guard side, the top surface of mounting bracket is fixed with the grating, the input of the output electricity connection director of grating, and the inside gliding alignment jig of pulling telescopic link cooperation adjustment tank can be adjusted the height and the position of rail guard, and rail guard side mounting groove and mounting bracket joint are fixed to the grating to prevent that personnel from being close to cause serious safety problem.

Further, the locking unit contains screw rod, locking frame, support, connecting seat and wire wheel, the left surface at the fixed disk is evenly fixed to the support, screw and screw threaded connection at the support middle part, the right side end of screw rod rotates with the middle part of locking frame left surface and is connected, the medial surface of locking frame is equipped with the connecting seat, the inside rotation of connecting seat is connected with two wire wheels, rotates the screw rod and makes the locking frame fix in the outside of putting the line roller to the convenience is carried out dismouting and is changed to the section of thick bamboo, and two wire wheels that set up then can play the effect of guiding the wire material, prevent that the wire material from twining from appearing.

Further, still include video detection head, balladeur train and warning light, the balladeur train slides in the outside of stranded conductor frame, the left side end of balladeur train is fixed with the video detection head, the warning light is fixed at the lateral surface of rail guard, the output of controller is connected to the input electricity of video detection head and warning light, and the position of video detection head is adjusted to the slip balladeur train to detect the cable that the meshing was accomplished, start the warning light when detecting and come unsuitable and remind personnel to maintain.

Further, still include fixed plate, bolt and inserted bar, the bolt rotates the right flank of connection at the chassis, the bolt is threaded with the screw at fixed plate middle part, the both ends of fixed plate left surface all are fixed with the inserted bar, rotate the bolt and make the inserted bar of fixed plate left surface insert the jack inside of alignment jig side to fix the position of alignment jig.

Further, the grating protective device further comprises elastic protruding blocks, the elastic protruding blocks are two and are respectively fixed at two ends of the outer side face of the protective guard, the elastic protruding blocks are clamped with the fixing holes of the outer side face of the mounting frame, the elastic protruding blocks are correspondingly clamped with the fixing holes of the outer side face of the mounting frame, and therefore the grating protective device is convenient to disassemble and assemble.

Compared with the prior art, the utility model has the beneficial effects that: the concentric high-speed stranding machine has the following advantages:

1. can adjust the height and the position of rail guard through pulling telescopic link cooperation adjustment tank inside gliding alignment jig, rail guard side mounting groove is fixed to the grating with the mounting bracket joint to timely stopping the device when personnel are close to, and then prevent to appear serious safety problem.

2. The locking frame is fixed on the outer side of the wire placing roller by rotating the screw rod, so that the wire barrel is convenient to disassemble, assemble and replace, and the two wire guide wheels can guide wires to prevent the wires from winding.

3. The position of the video detection head is adjusted through the sliding carriage, so that the cable with completed twisting is detected, and an alarm lamp is started to remind personnel of maintenance when improper detection occurs.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic diagram of a locking unit according to the present utility model;

fig. 3 is a schematic view of a partial enlarged structure of the present utility model at a.

In the figure: 1 chassis, 2 protection units, 21 regulating brackets, 22 regulating grooves, 23 telescopic links, 24 gratings, 25 protective fences, 26 installing brackets, 3 locking units, 31 screw rods, 32 locking brackets, 33 brackets, 34 connecting seats, 35 wire wheels, 4 motors, 5 fixing shafts, 6 supporting seats, 7 wire reels, 8 fixing plates, 9 connectors, 10 wire paying-off rollers, 11 limiting rings, 12 wire reels, 13 video detection heads, 14 carriages, 15 alarm lamps, 16 fixing plates, 17 bolts, 18 inserting rods, 19 elastic convex blocks and 101 controllers.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-3, the present embodiment provides a technical solution: a concentric high-speed stranding machine comprises a bottom frame 1 and a fixed disc 8;

chassis 1: the right side is fixedly provided with a motor 4, an output shaft of the motor 4 is connected with the right side end of a fixed shaft 5, the top end of the left side of a bottom frame 1 is fixedly provided with a supporting seat 6, the inside of the supporting seat 6 is rotationally connected with the outer side of the fixed shaft 5, the left end of the outer side of the fixed shaft 5 is sleeved with a wire guide disc 7, a fixed disc 8 is fixedly arranged at the right end of the outer side of the fixed shaft 5, a connector 9 is rotationally connected in a groove on the side surface of the fixed disc 8, the outer side end of the connector 9 is fixedly provided with a paying-off roller 10, the outer side of the paying-off roller 10 is slidingly connected with a limiting ring 11, the left side surface of the bottom frame 1 is provided with a twisting frame 12, the wire guide disc 11 is used for limiting and fixing the wire guide disc 7, the wire guide disc 7 enters the twisting frame 12, the starting motor 4 is used for twisting a plurality of wires into a finished product, the side surface of the bottom frame 1 is provided with a protection unit 2, the protection unit 2 comprises an adjusting frame 21, an adjusting groove 22, a telescopic rod 23, a grating 24, a protective fence 25 and a mounting frame 26, wherein the adjusting groove 22 is formed in the side face of the underframe 1, the adjusting frame 21 is connected with the inside of the adjusting groove 22 in a sliding mode, the telescopic rod 23 is fixed on the outer side face of the adjusting frame 21, the outer side end of the telescopic rod 23 is connected with one end of the inner side face of the protective fence 25, the mounting frame 26 is inserted into the mounting groove in the side face of the protective fence 25, the grating 24 is fixed on the top face of the mounting frame 26, the output end of the grating 24 is electrically connected with the input end of the controller 101, the adjusting frame 21 sliding in the adjusting groove 22 is pulled to be matched with the telescopic rod 23, the height and the position of the protective fence 25 can be adjusted, the side face of the protective fence 25 is fixed with the mounting frame 26 in a clamping mode, accordingly, serious safety problems caused by personnel are prevented, the left side face of the fixing disc 8 is provided with a locking unit 3, and the locking unit 3 comprises a screw 31 The wire winding device comprises a locking frame 32, a bracket 33, a connecting seat 34 and wire guide wheels 35, wherein the bracket 33 is uniformly fixed on the left side surface of a fixed disc 8, a screw hole in the middle of the bracket 33 is in threaded connection with a screw 31, the right side end of the screw 31 is rotationally connected with the middle of the left side surface of the locking frame 32, the connecting seat 34 is arranged on the inner side surface of the locking frame 32, two wire guide wheels 35 are rotationally connected inside the connecting seat 34, the locking frame 32 is fixed on the outer side of a wire winding roller 10 by rotating the screw 31, so that a wire barrel is conveniently assembled, disassembled and replaced, and the two wire guide wheels 35 can play a role of guiding wires to prevent the wires from winding;

wherein: still include controller 101, controller 101 establishes the left surface at chassis 1, the output of controller 101 is connected to the input electricity of motor 4, the output of external power source is connected to the input electricity of controller 101, still include video detection head 13, balladeur train 14 and warning light 15, balladeur train 14 slides in the outside of stranded conductor frame 12, the left side end of balladeur train 14 is fixed with video detection head 13, warning light 15 fixes the lateral surface at rail guard 25, the output of controller 101 is connected to the input electricity of video detection head 13 and warning light 15, slide balladeur train 14 adjusts the position of video detection head 13, thereby detect the cable that the meshing is accomplished, start warning light 15 and remind personnel to maintain when detecting and appear unsuitable, still include fixed plate 16, bolt 17 and inserted bar 18, bolt 17 rotates the right flank at 1, screw threaded connection at the middle part of fixed plate 16, the both ends of fixed plate 16 left surface all are fixed with inserted bar 18, the inserted bar 18 of fixed plate 16 left surface is to the inside of adjusting frame 21, thereby the jack 21 is carried out the position to adjusting frame 21 and is gone on, and the lug 19 is fixed with the bump 19 at the opposite sides at two opposite sides of the opposite sides, the bump 19 is fixed to the opposite side of elastic mounting bracket, the bump is fixed to the bump 19 and the bump is fixed to the bump.

The working principle of the concentric high-speed stranding machine provided by the utility model is as follows: firstly, the wire barrel is mounted on the outer side of the paying-off roller 10, the sliding limiting ring 11 is used for limiting and fixing the wire barrel, the paying-off roller 10 is reset by rotating the connector 9, the locking frame 32 is fixed on the outer side of the paying-off roller 10 by rotating the screw 31, the wire barrel is conveniently fixed, the two wire wheels 35 are used for guiding wires, the wires are prevented from winding, the wires enter the wire stranding frame 12 through the wire barrel 7, the starting motor 4 is used for twisting a plurality of wires into a finished product, the telescopic rod 23 is pulled simultaneously to be matched with the adjusting frame 21 sliding in the adjusting groove 22, the height and the position of the protective guard 25 can be adjusted, the inserting rod 18 on the left side face of the fixing plate 16 is inserted into the jack on the side face of the adjusting frame 21 by rotating the bolt 17, so that the position of the adjusting frame 21 is fixed, the side face mounting groove of the protective guard 25 is clamped with the mounting frame 26 to fix the grating 24, the situation that serious safety problems caused by personnel approaching is prevented, the sliding carriage 14 is used for adjusting the position of the video detecting head 13, the twisted wires are detected, and when the detection is not proper, and an alarm lamp 15 is started for maintenance personnel is detected.

It should be noted that, in the above embodiment, the controller 101 is selected to have a model number S7-200, the grating 24 can be freely configured according to the actual application scenario, the grating with a model number CA10-T0312DN1 is recommended to be selected, the video detection head 13 is selected to have a model number GX2500-C, and the alarm lamp 15 is selected to have a model number DWS 301A. The controller 101 controls the operation of the grating 24, motor 4, video detection head 13 and warning light 15 using methods commonly used in the art.

The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.

Claims

1. A concentric high-speed stranding machine is characterized in that: comprises a bottom frame (1) and a fixed disc (8);

chassis (1): the right side is fixedly provided with a motor (4), an output shaft of the motor (4) is connected with the right side end of a fixed shaft (5), a supporting seat (6) is fixed at the top end of the left side of the underframe (1), the inside of the supporting seat (6) is rotationally connected with the outer side of the fixed shaft (5), a wire guide disc (7) is sleeved at the left end of the outer side of the fixed shaft (5), a fixed disc (8) is fixed at the right end of the outer side of the fixed shaft (5), a connector (9) is rotationally connected with a groove on the side surface of the fixed disc (8), a wire releasing roller (10) is fixed at the outer side end of the connector (9), a limiting ring (11) is slidingly connected with the outer side of the wire releasing roller (10), a wire twisting frame (12) is installed on the left side surface of the underframe (1), a protection unit (2) is arranged on the side surface of the underframe (1), and a locking unit (3) is arranged on the left side surface of the fixed disc (8).

Wherein: the novel electric power supply comprises an underframe (1), and is characterized by further comprising a controller (101), wherein the controller (101) is arranged on the left side face of the underframe (1), the input end of the motor (4) is electrically connected with the output end of the controller (101), and the input end of the controller (101) is electrically connected with the output end of an external power supply.

2. The concentric high speed stranding machine of claim 1 wherein: the protection unit (2) contains alignment jig (21), adjustment tank (22), telescopic link (23), grating (24), rail guard (25) and mounting bracket (26), the side at chassis (1) is seted up in adjustment tank (22), the inside sliding connection of adjustment tank (22) has alignment jig (21), the lateral surface of alignment jig (21) is fixed with telescopic link (23), the outside end of telescopic link (23) is connected with the one end of rail guard (25) medial surface, mounting bracket (26) have been inserted in the mounting groove of rail guard (25) side, the top surface of mounting bracket (26) is fixed with grating (24), the input of the output electricity connection director (101) of grating (24).

3. The concentric high speed stranding machine of claim 1 wherein: the locking unit (3) comprises a screw (31), a locking frame (32), a support (33), a connecting seat (34) and a wire guide wheel (35), wherein the support (33) is uniformly fixed on the left side face of the fixed disc (8), a screw hole in the middle of the support (33) is in threaded connection with the screw (31), the right side end of the screw (31) is rotationally connected with the middle of the left side face of the locking frame (32), the inner side face of the locking frame (32) is provided with the connecting seat (34), and the two wire guide wheels (35) are rotationally connected in the connecting seat (34).

4. The concentric high speed stranding machine of claim 2 wherein: still include video detection head (13), balladeur train (14) and warning light (15), balladeur train (14) are in the outside slip of stranded conductor frame (12), the left side end of balladeur train (14) is fixed with video detection head (13), warning light (15) are fixed in the lateral surface of rail guard (25), the output of controller (101) is connected to the input electricity of video detection head (13) and warning light (15).

5. The concentric high speed stranding machine of claim 1 wherein: still include fixed plate (16), bolt (17) and inserted bar (18), bolt (17) rotate and connect the right flank at chassis (1), screw threaded connection at bolt (17) and fixed plate (16) middle part, both ends of fixed plate (16) left surface all are fixed with inserted bar (18).

6. The concentric high speed stranding machine of claim 2 wherein: the anti-theft protection device is characterized by further comprising elastic protruding blocks (19), wherein the elastic protruding blocks (19) are two and are respectively fixed at two ends of the outer side face of the protective guard (25), and the elastic protruding blocks (19) are clamped with the fixing holes of the outer side face of the mounting frame (26).