CN219638978U - A wind power tower with ground anchor beam based on UHPC - Google Patents
A wind power tower with ground anchor beam based on UHPC Download PDFInfo
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- 239000011374 ultra-high-performance concrete Substances 0.000 title claims abstract description 259
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- 229910000831 Steel Inorganic materials 0.000 claims description 36
- 239000010959 steel Substances 0.000 claims description 36
- 238000004873 anchoring Methods 0.000 claims description 12
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- 230000000694 effects Effects 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本实用新型公开了一种基于UHPC的带地锚束的风电塔架,包括多层上下堆叠设置的UHPC塔柱节段,上下相邻UHPC塔柱节段之间通过塔柱过渡段连接;UHPC塔柱节段包括多根UHPC塔柱单元,塔柱过渡段包括多根UHPC过渡段与多根横向联系构件,上下相邻UHPC塔柱单元通过UHPC过渡段连接;风电塔架还包括多根已施加预应力的地锚束。本实用新型的风电塔架结构在地锚束的作用下,UHPC塔柱处于较高压应力状态,可充分发挥UHPC高抗压强度的优势,提高了其受力性能。采用UHPC为主体材料的框架式塔柱结构,更大的刚度和抗风稳定性,自重低,高度可更高,耐疲劳和耐久性好。
The utility model discloses a UHPC-based wind power tower frame with ground anchor beams, which comprises multi-layer UHPC tower column sections stacked up and down, and the upper and lower adjacent UHPC tower column sections are connected through a tower column transition section; The tower column section includes multiple UHPC tower column units, the tower column transition section includes multiple UHPC Prestressed ground anchor bundles. In the wind power tower structure of the utility model, under the action of the ground anchor beam, the UHPC tower column is in a relatively high compressive stress state, which can give full play to the advantages of UHPC's high compressive strength and improve its mechanical performance. The frame-type tower structure using UHPC as the main material has greater rigidity and wind resistance stability, low self-weight, higher height, and good fatigue resistance and durability.
Description
技术领域technical field
本实用新型属于风力发电技术领域,尤其涉及一种风力发电塔。The utility model belongs to the technical field of wind power generation, in particular to a wind power generation tower.
背景技术Background technique
目前,风电单机容量已经达到10MW以上,随着科技的进步,更大容量的风机正在被研发制造。但是大容量风机作用在塔架上的重量也会显著增加,因而要求塔架具备更高的强度和更大的刚度。同时,叶轮的大型化也要求更高的风电塔高度,且对于位于低风速区的陆上风电塔而言,增加轮毂高度才能充分利用最佳的风能条件。At present, the capacity of a single wind power unit has reached more than 10MW. With the advancement of technology, wind turbines with larger capacity are being developed and manufactured. However, the weight of large-capacity wind turbines on the tower will also increase significantly, thus requiring the tower to have higher strength and greater rigidity. At the same time, the large size of the impeller also requires a higher wind power tower height, and for onshore wind power towers located in low wind speed areas, increasing the height of the hub can make full use of the best wind energy conditions.
现有技术中通常采用常规混凝土或钢材来建造风电塔架。对于常规混凝土塔柱,因其自重太大,当塔高过高时,变得难以施工,或者吊装重量飙升,造价无法承受,此时风电塔架的高度难以满足要求。对于常规钢塔柱,当塔柱过高时,往往满足了强度要求却满足不了刚度要求,若增大截面尺寸,造价也将飙升,此外,钢塔存在疲劳和耐久性问题,运维费用高。由上可知,现有技术中的风电塔架难以同时满足高度、强度和刚度的要求,尤其是在高度方面,受到材料特性和稳定性等限制,目前风电塔的轮毂高度未能突破200米的瓶颈。Conventional concrete or steel is usually used to construct wind power towers in the prior art. For conventional concrete towers, due to their high self-weight, construction becomes difficult when the tower height is too high, or the hoisting weight soars, making the cost unbearable. At this time, the height of the wind power tower cannot meet the requirements. For conventional steel tower columns, when the tower column is too high, it often meets the strength requirements but not the stiffness requirements. If the section size is increased, the cost will also soar. In addition, the steel tower has fatigue and durability problems, and the operation and maintenance costs are high. . It can be seen from the above that the wind power towers in the prior art are difficult to meet the requirements of height, strength and stiffness at the same time, especially in terms of height, due to the limitations of material properties and stability, the current hub height of wind power towers has not exceeded 200 meters. bottleneck.
实用新型内容Utility model content
本实用新型所要解决的技术问题是:如何利用UHPC新材料,构建新的风电塔架结构,以克服以上背景技术中提到的不足和缺陷。本实用新型提供一种具备塔架高度高、稳定性好、耐疲劳和耐久性好等优势的基于UHPC的带地锚束的风电塔架。为解决上述技术问题,本实用新型提出的技术方案为:The technical problem to be solved by the utility model is: how to use the new UHPC material to construct a new wind power tower structure, so as to overcome the deficiencies and defects mentioned in the above background technology. The utility model provides a UHPC-based wind power tower with ground anchor beams, which has the advantages of high tower height, good stability, fatigue resistance and durability. In order to solve the problems of the technologies described above, the technical solution proposed by the utility model is:
一种基于UHPC的带地锚束的风电塔架,包括多层上下堆叠设置的UHPC塔柱节段,上下相邻所述UHPC塔柱节段之间通过塔柱过渡段连接;所述UHPC塔柱节段包括多根围绕风电塔架的竖向中心线分布的UHPC塔柱单元,所述塔柱过渡段包括多根UHPC过渡段与多根用于将所述UHPC过渡段连接成一整体的横向联系构件,上下相邻所述UHPC塔柱单元通过UHPC过渡段连接;所述风电塔架还包括多根已施加预应力的地锚束,所述地锚束设于所述UHPC塔柱节段和/或塔柱过渡段与地面基础之间。上述地锚束设于所述UHPC塔柱节段和/或塔柱过渡段与地面基础之间是指:地锚束设于UHPC塔柱节段与地面基础之间,且设于塔柱过渡段与地面基础之间;或者,地锚束设于UHPC塔柱节段与地面基础之间,或设于塔柱过渡段与地面基础之间。A UHPC-based wind power tower with ground anchor bundles, including multi-layer UHPC tower sections stacked up and down, and the upper and lower adjacent UHPC tower sections are connected by a tower transition section; the UHPC tower The column section includes a plurality of UHPC tower column units distributed around the vertical centerline of the wind power tower, and the transition section of the tower column includes a plurality of UHPC transition sections and a plurality of transverse UHPC transition sections for connecting the UHPC transition sections into a whole The connecting member, the upper and lower adjacent UHPC tower units are connected through the UHPC transition section; the wind power tower also includes a plurality of prestressed ground anchor bundles, and the ground anchor bundles are arranged on the UHPC tower section And/or between the tower column transition section and the ground foundation. The above-mentioned ground anchor bundle being set between the UHPC tower column section and/or the tower column transition section and the ground foundation means that the ground anchor bundle is set between the UHPC tower column section and the ground foundation, and is set at the tower column transition section. between the section and the ground foundation; or, the ground anchor bundle is set between the UHPC tower column segment and the ground foundation, or between the tower column transition section and the ground foundation.
上述风电塔架中,优选的,所述地锚束设于所述塔柱过渡段与地面基础之间,所述横向联系构件包括多根横梁,相邻设置的所述UHPC过渡段之间通过横梁连接,所述地锚束设于所述横梁与地面基础之间。同一横向联系构件的横梁位于同一平面上。通过设置横梁,可以确保尺寸较小且压力轴线变化的UHPC塔柱节段的稳定性,同时为强风作用下的整体塔架结构提供大的抗扭刚度。地锚束的两端均可张拉,分别锚固于横梁和地面基础,可以确保结构稳定性。为了进一步提高风电塔架的结构稳定性,除了设置横梁,还可在相邻设置的横梁之间设置水平布置的横联,横联与地面基础之间也可设置地锚束。In the above-mentioned wind power tower, preferably, the ground anchor bundle is arranged between the transition section of the tower column and the ground foundation, the transverse connection member includes a plurality of beams, and the UHPC transition sections arranged adjacently pass through The beams are connected, and the ground anchor bundle is arranged between the beams and the ground foundation. Beams of the same transverse connection member are located on the same plane. By setting the beam, the stability of the UHPC tower column segment with small size and variable pressure axis can be ensured, and at the same time, large torsional rigidity can be provided for the overall tower structure under strong wind. Both ends of the ground anchor bundle can be stretched and anchored to the beam and the ground foundation respectively, which can ensure the stability of the structure. In order to further improve the structural stability of the wind power tower, in addition to setting beams, horizontally arranged cross-links can also be arranged between adjacent beams, and ground anchor beams can also be set between the cross-links and the ground foundation.
上述风电塔架中,优选的,包括最上层在内的多个所述塔柱过渡段的横梁与地面基础之间张拉设有垂直于地面基础设置的地锚束,且所述地锚束的上端与所述横梁锚固时的锚固位置位于所述横梁靠近UHPC过渡段的一端。更优选的,地锚束垂直张拉,每个所述塔柱过渡段与地面基础之间张拉的垂直地锚束的数量为所述横梁的两倍,即每根横梁两端均张拉设置地锚束。In the above-mentioned wind power tower, preferably, a ground anchor bundle perpendicular to the ground foundation is set between the beams of the plurality of transition sections of the tower column including the uppermost layer and the ground foundation, and the ground anchor bundle The anchoring position when the upper end of and the beam is anchored is located at one end of the beam near the UHPC transition section. More preferably, the ground anchor bundles are vertically stretched, and the number of vertical ground anchor bundles stretched between each transition section of the tower column and the ground foundation is twice that of the beams, that is, both ends of each beam are stretched Set up ground anchor bundles.
上述风电塔架中,优选的,所述地面基础为一设有内部空腔的空腔式基础,所述垂直地锚束的一端锚固于空腔式基础的内部空腔中,另一端锚固于所述塔柱过渡段的上表面。通过设置内部空腔,方便地锚束张拉和检查维护。In the above-mentioned wind power tower, preferably, the ground foundation is a cavity-type foundation with an internal cavity, one end of the vertical ground anchor bundle is anchored in the internal cavity of the cavity-type foundation, and the other end is anchored in the cavity-type foundation. The upper surface of the transition section of the column. By setting the internal cavity, it is convenient to tension the anchor beam and inspect and maintain it.
本实用新型中,地锚束可采用常规的预应力钢丝或钢绞线,也可采用碳纤维预压力束。在每层横梁的锚固数量不少于八束,沿风电塔架的竖向中心线对称布置。通过在塔架高度方向张拉地锚束使得UHPC塔柱长期处于较高的压应力状态(UHPC设计强度允许范围内),充分利用其超高的抗压强度,避免了UHPC塔柱出现大的拉应力导致受拉开裂,UHPC塔柱节段之间的连接更加稳定和牢固,并保证风电塔架在强风作用下的整体稳定性,具有自复位能力,避免因风荷载引起的结构疲劳损伤的问题。相比现有技术在混凝土塔柱内施加体外或体内预应力,本实用新型采用垂直地锚束,不仅可起到对UHPC塔柱节段施加体外预应力的作用,而且垂直地锚束可使得塔架结构在强风中具有自复位功能,确保其不倒塌。In the utility model, the ground anchor bundle can adopt conventional prestressed steel wire or steel strand, and can also adopt carbon fiber prestressed bundle. The number of anchoring beams on each floor shall not be less than eight beams, which shall be arranged symmetrically along the vertical centerline of the wind power tower. By tensioning the ground anchor beam in the height direction of the tower, the UHPC tower column is in a high compressive stress state for a long time (within the allowable range of UHPC design strength), and its ultra-high compressive strength is fully utilized to avoid large UHPC tower columns. Tensile stress leads to tensile cracking, and the connection between UHPC tower column segments is more stable and firm, and ensures the overall stability of the wind power tower under the action of strong wind, with self-resetting ability, avoiding structural fatigue damage caused by wind load question. Compared with the prior art that applies external or internal prestressing in the concrete tower column, the utility model adopts the vertical ground anchor beam, which can not only exert the effect of external prestressing on the UHPC tower column segment, but also make the vertical ground anchor beam The tower structure has a self-resetting function in strong winds to ensure it does not collapse.
上述风电塔架中,优选的,位于风电塔架上方的所述UHPC塔柱节段的横截面小于位于风电塔架下方的所述UHPC塔柱节段的横截面,所述塔柱过渡段的横截面大小与其相邻的所述UHPC塔柱节段的横截面大小相匹配。上述UHPC塔柱节段的横截面是指多根UHPC塔柱单元在同一平面上各相邻UHPC塔柱单元中心连线围成的平面,塔柱过渡段的横截面是指多根UHPC过渡段在同一平面上各相邻UHPC过渡段中心连线围成的平面。In the above-mentioned wind power tower, preferably, the cross section of the UHPC tower section located above the wind power tower is smaller than the cross section of the UHPC tower section located below the wind power tower, and the transition section of the tower The cross-sectional size matches the cross-sectional size of the UHPC column segment adjacent to it. The cross-section of the above-mentioned UHPC tower section refers to the plane surrounded by the center lines of the adjacent UHPC tower units on the same plane, and the cross-section of the transition section of the tower refers to the plane formed by the transition sections The plane enclosed by the lines connecting the centers of adjacent UHPC transition sections on the same plane.
上述风电塔架中,优选的,所述UHPC塔柱单元均竖直设置,单独每个所述UHPC塔柱节段的横截面大小由下至上保持相同,所述UHPC过渡段的上下两端也竖直设置,由下至上设置的UHPC塔柱节段的横截面大小逐步变小,多个所述UHPC塔柱节段通过塔柱过渡段连接而成的整体结构的横截面大小由下至上逐步变小。In the above-mentioned wind power tower, preferably, the UHPC tower units are arranged vertically, the cross-sectional size of each individual UHPC tower section remains the same from bottom to top, and the upper and lower ends of the UHPC transition section are also Set vertically, the cross-sectional size of the UHPC tower section set from bottom to top gradually becomes smaller, and the cross-sectional size of the overall structure formed by connecting multiple UHPC tower sections through the tower transition section gradually increases from bottom to top get smaller.
上述风电塔架中,优选的,所述UHPC塔柱单元均向内倾斜设置,每个所述UHPC塔柱节段的横截面大小均由下至上依次变小,所述UHPC过渡段也均向内倾斜设置,多个所述UHPC塔柱节段通过塔柱过渡段连接而成的整体结构的横截面大小由下至上依次变小。In the above-mentioned wind power tower, preferably, the UHPC tower column units are all inclined inwardly, the cross-sectional size of each of the UHPC tower column segments decreases sequentially from bottom to top, and the UHPC transition section also faces The inner slope is arranged, and the cross-sectional size of the overall structure formed by connecting the plurality of UHPC tower column segments through the tower column transition section becomes smaller successively from bottom to top.
本实用新型的UHPC塔柱节段沿高度方向采用变截面形式,UHPC塔柱节段为主要承压构件,塔架底部承受的压力较大,底部的UHPC塔柱节段截面尺寸最大,随着风电塔架高度的增长,UHPC塔柱节段承受的压力逐渐减小,UHPC塔柱节段的截面逐渐减小,结构整体具有更高的稳定性,自重更低,造价更省。更优选的方案中,使每个所述UHPC塔柱节段的横截面大小由下至上保持相同,由下至上设置的UHPC塔柱节段的横截面大小逐步变小,这样施工更加方便。The UHPC tower column section of the utility model adopts a variable section form along the height direction. The UHPC tower column section is the main pressure-bearing component, and the pressure on the bottom of the tower is relatively large. As the height of the wind power tower increases, the pressure on the UHPC tower section gradually decreases, and the section of the UHPC tower section gradually decreases. The overall structure has higher stability, lower self-weight, and lower cost. In a more preferred solution, the cross-sectional size of each UHPC column segment is kept the same from bottom to top, and the cross-sectional size of the UHPC column segments set from bottom to top gradually becomes smaller, so that construction is more convenient.
上述风电塔架中,优选的,所述UHPC塔柱单元和所述UHPC过渡段为预制空心箱形截面构件,所述UHPC塔柱单元和所述UHPC过渡段之间通过法兰结构连接,所述横向联系构件为预制的UHPC空心箱形截面构件或钢桁架结构。UHPC塔柱单元和UHPC过渡段截面形式可选用箱形、矩形或者圆形,优选的箱形截面具有很大的抗弯惯性矩以及抗扭惯性矩,可以很好地抵抗轴压力和弯矩。由于本实用新型的风电塔架结构高度大,UHPC塔柱单元和UHPC过渡段为预制节段构件,UHPC塔柱单元和UHPC过渡段之间可通过法兰结构连接,可以便于施工。横梁为薄型构件,由于横梁是次要受力构件,所以可以采用空心的UHPC箱梁,或者采用较小截面尺寸的钢结构形成钢桁架,减轻自重,方便连接。横梁在相应位置开设有地锚束预留孔。In the wind power tower above, preferably, the UHPC tower column unit and the UHPC transition section are prefabricated hollow box-shaped cross-section members, and the UHPC tower column unit and the UHPC transition section are connected by a flange structure, so The horizontal connecting member is a prefabricated UHPC hollow box-shaped member or a steel truss structure. The UHPC column unit and the UHPC transition section can be box-shaped, rectangular or circular. The preferred box-shaped section has a large moment of bending inertia and torsional moment of inertia, which can well resist axial pressure and bending moment. Due to the large height of the wind power tower structure of the utility model, the UHPC tower column unit and the UHPC transition section are prefabricated segmental components, and the UHPC tower column unit and the UHPC transition section can be connected by a flange structure, which can facilitate construction. The beam is a thin member. Since the beam is a secondary force-bearing member, a hollow UHPC box girder can be used, or a steel structure with a smaller cross-sectional size can be used to form a steel truss to reduce its own weight and facilitate connection. The beams are provided with reserved holes for ground anchor bundles at corresponding positions.
上述风电塔架中,优选的,最上层的UHPC塔柱节段顶部也设置有塔柱过渡段,最上层的所述塔柱过渡段的上部通过法兰结构安装有钢转段,所述钢转段上通过一带锥形板的套筒安装有塔筒,所述塔筒顶部距离地面基础的距离大于200m。上述塔筒可为空心圆柱形的UHPC结构或者钢结构,塔筒的竖向中心线与风电塔架的竖向中心线重合。塔筒的安装方式不限,如在最上层的塔柱过渡段顶部安装钢转段,通过带锥形板的套筒将塔筒安装于钢转板上。最终在塔筒顶端安装风力发电机组和叶轮。现有技术中,一般轮毂高度过大,风电塔架的稳定性不高,但本实用新型中,通过结构优化,风电塔架的结构允许轮毂高度大于200m(更优选为200-300m)。In the above-mentioned wind power tower, preferably, the top of the UHPC tower column section on the uppermost floor is also provided with a tower column transition section, and the upper part of the tower column transition section on the uppermost floor is equipped with a steel turning section through a flange structure. A tower is installed on the turning section through a sleeve with a tapered plate, and the distance between the top of the tower and the ground foundation is greater than 200m. The above-mentioned tower can be a hollow cylindrical UHPC structure or a steel structure, and the vertical centerline of the tower coincides with the vertical centerline of the wind power tower. The installation method of the tower is not limited. For example, a steel swivel section is installed on the top of the transition section of the uppermost tower column, and the tower is installed on the steel swivel plate through a sleeve with a tapered plate. Finally, wind turbines and impellers are installed on the top of the tower. In the prior art, generally the height of the hub is too large, and the stability of the wind power tower is not high, but in the present utility model, through structural optimization, the structure of the wind power tower allows the height of the hub to be greater than 200m (more preferably 200-300m).
本实用新型还提供一种如上述的基于UHPC的带地锚束的UHPC风电塔架的施工方法,包括以下步骤:The utility model also provides a construction method of a UHPC wind power tower with a ground anchor beam based on UHPC as described above, comprising the following steps:
S1:在工厂预制所述UHPC塔柱单元,预制或组装所述塔柱过渡段;S1: Prefabricate the UHPC column unit in a factory, and prefabricate or assemble the column transition section;
S2:施工地面基础,将下方第一层(是指最下方的一层)的UHPC塔柱节段中的多个UHPC塔柱单元吊装至地面基础上并安装固定,再将下方第一层的塔柱过渡段通过其UHPC过渡段与其下方的UHPC塔柱单元连接而安装于上述下方第一层的UHPC塔柱节段上形成一整体,并在塔柱过渡段与地面基础之间张拉地锚束;S2: Construct the ground foundation, hoist multiple UHPC tower column units in the UHPC tower column section of the first floor below (referring to the bottom floor) to the ground foundation and install and fix them, and then install and fix the UHPC tower column units of the first floor below The transition section of the tower column is connected to the UHPC column unit below it through its UHPC transition section and installed on the UHPC column section of the first floor below to form a whole, and the ground is tensioned between the column transition section and the ground foundation anchor bundle;
S3:再将下方第二层的UHPC塔柱节段中的多个UHPC塔柱单元吊装至下方第一层的塔柱过渡段上,通过塔柱过渡段的UHPC过渡段与其上方的UHPC塔柱单元的连接而安装固定,再将下方第二层的塔柱过渡段通过其UHPC过渡段与其下方的UHPC塔柱单元连接而安装于上述下方第二层的UHPC塔柱节段上形成一整体,并在塔柱过渡段与地面基础之间张拉地锚束;S3: Hoist multiple UHPC tower units in the UHPC tower section on the second floor below to the tower transition section on the first floor below, pass through the UHPC transition section of the tower transition section and the UHPC tower above it The unit is connected and fixed, and then the tower column transition section of the second floor below is connected to the UHPC tower column unit below through its UHPC transition section and installed on the UHPC tower section of the second floor below to form a whole. And tension the ground anchor beam between the transition section of the tower column and the ground foundation;
S4:重复步骤S3,直至完成最上层的塔柱过渡段的安装,再在最上层的塔柱过渡段上安装附属件及塔筒,完成施工。S4: Repeat step S3 until the installation of the uppermost tower column transition section is completed, and then install accessories and tower tubes on the uppermost tower column transition section to complete the construction.
UHPC具有卓越的抗压强度、抗拉强度,同等荷载条件下,UHPC结构的截面尺寸远小于普通混凝土结构的截面尺寸,约为普通混凝土结构截面尺寸的1/3,将其应用于风电塔架,能实现塔架结构自重更轻,进而提升风电塔架的高度。本实用新型中,UHPC塔柱单元是主要受力构件,以承压为主,由于UHPC的抗压性能优异,且塔柱自重较轻,采用UHPC可以提高风电塔的高度。同时,UHPC具有良好的耐久性,不容易受到腐蚀和损害,本实用新型采用UHPC为主体材料建造风电塔可解决塔架疲劳和耐久性问题,减少了风电塔的周期性维修需求。优选的,所述UHPC塔柱单元均为UHPC材料制作的构件,且所述UHPC材料的弯曲抗拉强度在20MPa以上,抗压强度在120MPa以上。UHPC has excellent compressive strength and tensile strength. Under the same load conditions, the section size of UHPC structure is much smaller than that of ordinary concrete structure, which is about 1/3 of the section size of ordinary concrete structure. It is applied to wind power towers , can realize the lighter weight of the tower structure, and then increase the height of the wind power tower. In the utility model, the UHPC tower column unit is the main force-bearing component, which mainly bears pressure. Since UHPC has excellent compression resistance and the tower column has a lighter weight, the height of the wind power tower can be increased by using UHPC. At the same time, UHPC has good durability and is not easy to be corroded and damaged. The utility model uses UHPC as the main material to build a wind power tower, which can solve the tower fatigue and durability problems and reduce the periodic maintenance requirements of the wind power tower. Preferably, the UHPC column units are all components made of UHPC materials, and the bending tensile strength of the UHPC materials is above 20 MPa, and the compressive strength is above 120 MPa.
本实用新型的风电塔架为变宽框架式结构,通过塔柱过渡段在横向将UHPC塔柱单元连接起来,确保塔柱的稳定性,通过地锚束一方面给塔柱施加轴向预压力,确保塔柱不出现大的拉应力,防止UHPC开裂,另一方面为风电塔架在强风作用下提供自复位能力,确保塔架的整体稳定性确保其不会倒塌。The wind power tower of the utility model is a variable-width frame structure, and the UHPC tower unit is connected in the transverse direction through the transition section of the tower to ensure the stability of the tower. On the one hand, the axial preload is applied to the tower through the ground anchor beam , to ensure that there is no large tensile stress in the tower column, and prevent UHPC from cracking. On the other hand, it provides self-resetting ability for the wind power tower under the action of strong wind, and ensures the overall stability of the tower to ensure that it will not collapse.
本实用新型中,每个UHPC塔柱节段中的UHPC塔柱单元一般不少于3根,沿风电塔架的竖向中心线对称分布,UHPC过渡段与UHPC塔柱单元的数量相同,每层横梁上锚固的垂直地锚束的数量不少于6根,沿风电塔架的竖向中心线对称布置。优选的方案中,每个UHPC塔柱节段中的UHPC塔柱单元为4根,呈矩形分布,UHPC过渡段与UHPC塔柱单元的数量相同,塔柱过渡段也呈矩形,每层横梁上锚固的垂直地锚束的数量为8根,沿风电塔架的竖向中心线对称布置,锚固点围成的形状也为矩形。In the utility model, there are generally no less than three UHPC tower units in each UHPC tower section, which are symmetrically distributed along the vertical center line of the wind power tower. The number of vertical ground anchor bundles anchored on the floor beams shall not be less than 6, which shall be arranged symmetrically along the vertical centerline of the wind power tower. In the preferred scheme, there are 4 UHPC tower units in each UHPC tower segment, which are distributed in a rectangle. The UHPC transition section has the same number as the UHPC tower unit, and the tower transition section is also rectangular. The number of anchored vertical ground anchor bundles is 8, which are symmetrically arranged along the vertical center line of the wind power tower, and the shape surrounded by the anchor points is also rectangular.
与现有技术相比,本实用新型的优点在于:Compared with the prior art, the utility model has the advantages of:
1、本实用新型的风电塔架结构采用了地锚束,在地锚束的作用下,UHPC塔柱处于较高压应力状态,可充分发挥UHPC高抗压强度的优势,提高了其受力性能。相比现有技术在混凝土塔柱内施加体外或体内预应力,本实用新型采用地锚束,不仅可起到对UHPC塔柱施加体外预应力的作用,而且地锚束可使得塔架结构在强风中具有自复位功能,确保其不倒塌。1. The wind power tower structure of this utility model adopts ground anchor beams. Under the action of ground anchor beams, the UHPC tower column is in a state of relatively high compressive stress, which can give full play to the advantages of UHPC's high compressive strength and improve its mechanical performance . Compared with the prior art of applying external or internal prestressing in the concrete tower column, the utility model adopts the ground anchor beam, which can not only exert the effect of applying external prestressing force on the UHPC tower column, but also make the tower structure It has a self-resetting function in strong winds to ensure that it does not collapse.
2、本实用新型的风电塔架采用了具有优异力学性能和耐久性能的UHPC,与新材料相匹配,采用了框架式塔柱结构,具有更大的强度、刚度和抗风稳定性,耐疲劳和耐久性好,运维成本低、经久耐用性好。2. The wind power tower of this utility model adopts UHPC with excellent mechanical properties and durability, which matches with new materials, and adopts a frame-type tower structure, which has greater strength, stiffness, wind resistance stability, and fatigue resistance And good durability, low operation and maintenance costs, good durability.
3、本实用新型的风电塔架采用UHPC与框架式结构相配合,在同等高度时,优选的变宽框架式结构可大幅度降低了自重和材料用量(如轮毂高度为123m的UHPC塔筒结构,其材料用量为512m3,同等高度时本实用新型的材料用量可低至335m3),使得风机的轮毂高度能够突破200米,高度更高。3. The wind power tower of the present invention adopts UHPC to cooperate with the frame structure. At the same height, the preferred widened frame structure can greatly reduce the dead weight and material consumption (such as the UHPC tower structure with a hub height of 123m , the material consumption is 512m 3 , and the material consumption of the utility model can be as low as 335m 3 at the same height), so that the hub height of the fan can exceed 200 meters, and the height is even higher.
4、由于风电塔架以受压为主,本实用新型的风电塔架采用UHPC为主体材料,同等压力条件下,UHPC受压构件的造价不到钢受压构件的40%,碳排量仅为钢构件的20%,而自重仅比后者高出约20%。相比钢桁架式塔架,本实用新型的框架式UHPC塔架结构还省去了钢塔柱为维持稳定性必须增加的桁式或网状加劲结构(加劲结构可占主塔柱钢材用量的50%以上),因而本实用新型的塔架造价较钢塔架可节省60%以上,同时为塔高突破200m提供了经济可行的核心技术。4. Since the wind power tower is mainly under pressure, the wind power tower of the present invention uses UHPC as the main material. Under the same pressure conditions, the cost of UHPC pressure components is less than 40% of that of steel pressure components, and the carbon emission is only It is 20% of the steel member, and its self-weight is only about 20% higher than the latter. Compared with the steel truss-type tower, the frame-type UHPC tower structure of the present invention also omits the truss-type or mesh-shaped stiffening structure that must be added to the steel tower to maintain stability (the stiffening structure can account for 50% of the steel consumption of the main tower. More than 50%), so the cost of the tower frame of the present utility model can save more than 60% compared with the steel tower frame, and simultaneously provides an economically feasible core technology for the tower height to break through 200m.
5、本实用新型的风电塔架的以UHPC为主体材料,因UHPC构件自重轻,可长节段预制吊装UHPC塔柱,大大提高施工进度并保证质量,且无需大量的现场焊接、高空焊接工作,也无需大量的现浇混凝土工序,施工周期更短。5. The wind power tower of this utility model uses UHPC as the main material. Because the UHPC components are light in weight, the UHPC tower column can be prefabricated and hoisted in long sections, which greatly improves the construction progress and ensures the quality, and does not require a lot of on-site welding and high-altitude welding. , There is no need for a large number of cast-in-place concrete processes, and the construction period is shorter.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present utility model. Those skilled in the art can also obtain other drawings based on these drawings without any creative work.
图1为实施例1的风电塔架的整体结构的立面图。Fig. 1 is an elevation view of the overall structure of the wind power tower in Embodiment 1.
图2为实施例1的风电塔架的三维示意图。FIG. 2 is a three-dimensional schematic diagram of the wind power tower in Embodiment 1. FIG.
图3为实施例1的第一层的UHPC塔柱节段和塔柱过渡段的三维示意图。FIG. 3 is a three-dimensional schematic diagram of the UHPC tower column segment and the tower column transition section of the first floor of Embodiment 1.
图4为实施例1的塔柱过渡段的三维示意图。FIG. 4 is a three-dimensional schematic diagram of the transition section of the column in Embodiment 1.
图5为实施例1的UHPC塔柱单元与UHPC过渡段通过法兰结构连接的三维示意图。5 is a three-dimensional schematic diagram of the connection between the UHPC column unit and the UHPC transition section through a flange structure in Embodiment 1.
图6为实施例1的第一、第二层的UHPC塔柱节段和塔柱过渡段的三维示意图。6 is a three-dimensional schematic diagram of the UHPC column section and the column transition section of the first and second floors of Embodiment 1.
图7为实施例1的第一、第二、第三层的UHPC塔柱节段和塔柱过渡段的三维示意图。FIG. 7 is a three-dimensional schematic diagram of the first, second, and third layers of the UHPC tower section and the transition section of the tower in Embodiment 1.
图8为实施例1的第一、第二、第三、第四层的UHPC塔柱节段和塔柱过渡段及塔顶的三维示意图。8 is a three-dimensional schematic diagram of the first, second, third, and fourth floors of the UHPC tower section, the transition section of the tower, and the top of the tower in Embodiment 1.
图9为实施例1的第一、第二、第三、第四层、第五层的UHPC塔柱节段和塔柱过渡段及塔顶的三维示意图。9 is a three-dimensional schematic diagram of the first, second, third, fourth, and fifth floors of the UHPC tower column section, the tower column transition section, and the tower top of the first, second, third, fourth, and fifth floors.
图10为实施例1的钢转段和带锥形板的套筒的三维示意图。Fig. 10 is a three-dimensional schematic diagram of the steel swivel section and the sleeve with the tapered plate in embodiment 1.
图11为实施例1的横梁为UHPC空心箱形截面构件时的结构示意图。Fig. 11 is a schematic structural view of the beam in Example 1 when it is a UHPC hollow box section member.
图12为实施例2的塔柱过渡段的横梁采用的钢桁梁结构时的三维示意图。Fig. 12 is a three-dimensional schematic diagram of the steel truss structure used in the beam transition section of the tower column in the second embodiment.
图13为实施例2的横梁为钢桁梁结构时的结构示意图。Fig. 13 is a structural schematic diagram when the beam of the second embodiment is a steel truss beam structure.
图14为实施例3的风电塔架的立面图。Fig. 14 is an elevation view of the wind power tower in Embodiment 3.
图例说明:illustration:
1、地面基础;2、UHPC塔柱节段;201、UHPC塔柱单元;3、塔柱过渡段;301、UHPC过渡段;302、横梁;4、地锚束;5、地锚束预留孔;6、法兰结构;7、钢转段;8、带锥形板的套筒;9、塔筒;10、弦杆;11、腹杆;12、锚固板。1. Ground foundation; 2. UHPC tower column segment; 201. UHPC tower column unit; 3. Tower column transition section; 301. UHPC transition section; 302. Beam; 4. Ground anchor bundle; 5. Ground anchor bundle reserved Hole; 6. Flange structure; 7. Steel swivel section; 8. Sleeve with tapered plate; 9. Tower; 10. Chord; 11. Web; 12. Anchor plate.
具体实施方式Detailed ways
为了便于理解本实用新型,下文将结合说明书附图和较佳的实施例对本实用新型作更全面、细致地描述,但本实用新型的保护范围并不限于以下具体的实施例。In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively and in detail below in conjunction with the accompanying drawings and preferred embodiments, but the protection scope of the utility model is not limited to the following specific embodiments.
除非另有定义,下文中所使用的所有专业术语与本领域技术人员通常理解的含义相同。本文中所使用的专业术语只是为了描述具体实施例的目的,并不是旨在限制本实用新型的保护范围。Unless otherwise defined, all technical terms used hereinafter have the same meanings as commonly understood by those skilled in the art. The terminology used herein is only for the purpose of describing specific embodiments, and is not intended to limit the protection scope of the present utility model.
除非另有特别说明,本实用新型中用到的各种原材料、试剂、仪器和设备等均可通过市场购买得到或者可通过现有方法制备得到。Unless otherwise specified, various raw materials, reagents, instruments and equipment used in the present invention can be purchased from the market or prepared by existing methods.
实施例1:Example 1:
如图1和图2所示,本实施例的基于UHPC的带地锚束的风电塔架,包括多层(本实施例中为5层)上下堆叠设置的UHPC塔柱节段2,上下相邻UHPC塔柱节段2之间通过塔柱过渡段3连接,最上方的UHPC塔柱节段2上设置一个塔柱过渡段3;UHPC塔柱节段2包括多根(本实施例中为4根)围绕风电塔架的竖向中心线均匀分布的UHPC塔柱单元201(呈矩形分布),塔柱过渡段3包括多根UHPC过渡段301(本实施例中为4根)与多根用于将UHPC过渡段301连接成一整体的横向联系构件,上下相邻UHPC塔柱单元201通过UHPC过渡段301连接;风电塔架还包括多根已施加预应力的地锚束4,地锚束4设于塔柱过渡段3与地面基础1之间。As shown in Figures 1 and 2, the UHPC-based wind power tower with ground anchors in this embodiment includes multi-layer (5 layers in this embodiment) UHPC tower column segments 2 stacked up and down. The adjacent UHPC column sections 2 are connected by a column transition section 3, and a column transition section 3 is arranged on the top UHPC column section 2; the UHPC column section 2 includes a plurality of (in this embodiment, 4) UHPC tower column units 201 (distributed in a rectangle) evenly distributed around the vertical centerline of the wind power tower, and the tower column transition section 3 includes multiple UHPC transition sections 301 (4 in this embodiment) and multiple It is used to connect the UHPC transition section 301 into a whole horizontal connection member, and the upper and lower adjacent UHPC tower column units 201 are connected through the UHPC transition section 301; the wind power tower also includes a plurality of prestressed ground anchor beams 4, the ground anchor beams 4 is arranged between the tower column transition section 3 and the ground foundation 1.
具体的,如图4所示,本实施例中,横向联系构件包括多根横梁302,相邻设置的UHPC过渡段301之间通过横梁302连接,地锚束4设于横梁302与地面基础1之间。本实施例中,在相邻设置的横梁302之间还可以相应设置横联(图中未示出),横联与地面基础1之间可设置地锚束4,以进一步提高结构稳定性。Specifically, as shown in FIG. 4 , in this embodiment, the transverse connection member includes a plurality of beams 302, and the adjacent UHPC transition sections 301 are connected by beams 302, and the ground anchor bundle 4 is arranged between the beams 302 and the ground foundation 1. between. In this embodiment, cross-links (not shown in the figure) can be arranged between adjacent cross-beams 302 , and ground anchor bundles 4 can be arranged between the cross-links and the ground foundation 1 to further improve structural stability.
本实施例中,包括最上层在内的5个塔柱过渡段3的横梁302与地面基础1之间均张拉设有垂直于地面基础1设置的地锚束4,且地锚束4的上端与横梁302锚固时的锚固位置位于横梁302靠近UHPC过渡段301的一端,每个塔柱过渡段3与地面基础1之间张拉的垂直的地锚束4的数量为横梁302的两倍,为8根,共40根。In this embodiment, between the beams 302 of the five tower transition sections 3 including the uppermost layer and the ground foundation 1, a ground anchor bundle 4 arranged perpendicular to the ground foundation 1 is tensioned, and the ground anchor bundle 4 When the upper end is anchored to the beam 302, the anchoring position is located at the end of the beam 302 close to the UHPC transition section 301, and the number of vertical ground anchor beams 4 stretched between each tower column transition section 3 and the ground foundation 1 is twice that of the beam 302 , for 8, a total of 40.
如图1-图3所示,本实施例中,地面基础1为一设有内部空腔的空腔式基础,垂直的地锚束4的一端锚固于空腔式基础的内部空腔中,另一端锚固于塔柱过渡段3的上表面。As shown in Figures 1-3, in this embodiment, the ground foundation 1 is a hollow foundation with an internal cavity, and one end of the vertical ground anchor bundle 4 is anchored in the internal cavity of the hollow foundation. The other end is anchored to the upper surface of the tower column transition section 3 .
如图1、图2所示,本实施例中,位于风电塔架上方的UHPC塔柱节段2的横截面小于位于风电塔架下方的UHPC塔柱节段2的横截面,塔柱过渡段3的横截面大小与其相邻的UHPC塔柱节段2的横截面大小相匹配。具体的,UHPC塔柱单元201均竖直设置,单独每个UHPC塔柱节段2的横截面大小由下至上保持相同,UHPC过渡段301的上下两端也竖直设置,由下至上设置的UHPC塔柱节段2的横截面大小逐步变小,多个UHPC塔柱节段2通过塔柱过渡段3连接而成的整体结构的横截面大小由下至上逐步变小。As shown in Figures 1 and 2, in this embodiment, the cross section of the UHPC tower section 2 located above the wind power tower is smaller than the cross section of the UHPC tower section 2 located below the wind power tower, and the tower transition section The cross-sectional size of 3 matches the cross-sectional size of its adjacent UHPC column section 2. Specifically, the UHPC column units 201 are all vertically arranged, and the cross-sectional size of each individual UHPC column section 2 remains the same from bottom to top, and the upper and lower ends of the UHPC transition section 301 are also vertically arranged, and the upper and lower ends of the UHPC transition section 301 are also arranged vertically. The cross-sectional size of the UHPC column segment 2 gradually decreases, and the cross-sectional size of the overall structure formed by connecting multiple UHPC column segments 2 through the column transition section 3 gradually decreases from bottom to top.
本实施例中,UHPC塔柱单元201和UHPC过渡段301为预制空心箱形截面构件,如图5所示,UHPC塔柱单元201和UHPC过渡段301之间通过法兰结构6连接,如图11、图12、图13所示,横梁302为预制的UHPC空心箱形截面构件或钢桁架结构。当横梁302为UHPC空心箱形截面构件时,其上开设有地锚束预留孔5。当横梁302为钢桁架结构时,塔柱过渡段3的结构如图13所示。In this embodiment, the UHPC column unit 201 and the UHPC transition section 301 are prefabricated hollow box-shaped cross-section members, as shown in Figure 5, the UHPC column unit 201 and the UHPC transition section 301 are connected by a flange structure 6, as shown in Figure 5 11. As shown in Fig. 12 and Fig. 13, the beam 302 is a prefabricated UHPC hollow box section member or a steel truss structure. When the crossbeam 302 is a UHPC hollow box section member, there are holes 5 reserved for ground anchor bundles opened thereon. When the beam 302 is a steel truss structure, the structure of the transition section 3 of the tower column is shown in FIG. 13 .
如图1、图2、图10所示,本实施例中,最上层的UHPC塔柱节段2顶部也设置有塔柱过渡段3,最上层的塔柱过渡段3的上部通过法兰结构6安装有钢转段7,钢转段7上通过一带锥形板的套筒8安装有塔筒9,塔筒9顶部距离地面基础1的距离可大于200m。As shown in Fig. 1, Fig. 2 and Fig. 10, in this embodiment, the top of the UHPC column section 2 on the uppermost floor is also provided with a column transition section 3, and the upper part of the column transition section 3 on the uppermost floor passes through the flange structure 6 is equipped with a steel swivel section 7, and a tower tube 9 is installed on the steel swivel section 7 through a sleeve 8 with a tapered plate. The distance between the top of the tower tube 9 and the ground foundation 1 can be greater than 200m.
如图3-图10所示,本实施例的上述基于UHPC的带地锚束的UHPC风电塔架的施工方法,包括以下步骤:As shown in Figure 3-Figure 10, the construction method of the above-mentioned UHPC wind power tower with ground anchor beam based on UHPC in this embodiment includes the following steps:
S1:在工厂预制UHPC塔柱单元201,预制或组装塔柱过渡段3;S1: Prefabricate the UHPC column unit 201 in the factory, and prefabricate or assemble the column transition section 3;
S2:施工地面基础1,将下方第一层的UHPC塔柱节段2中的多个UHPC塔柱单元201吊装至地面基础1上并安装固定,再将下方第一层的塔柱过渡段3通过其UHPC过渡段301与其下方的UHPC塔柱单元201连接而安装于上述下方第一层的UHPC塔柱节段2上形成一整体,并在塔柱过渡段3与地面基础1之间张拉地锚束4;S2: Construct the ground foundation 1, hoist multiple UHPC tower column units 201 in the UHPC tower column section 2 on the first floor below to the ground foundation 1 and install and fix them, and then install and fix the tower column transition section 3 on the first floor below Through its UHPC transition section 301 connected with the UHPC tower column unit 201 below it, it is installed on the UHPC tower section 2 on the first floor below to form a whole, and is tensioned between the tower column transition section 3 and the ground foundation 1 ground anchor bundle 4;
S3:再将下方第二层的UHPC塔柱节段2中的多个UHPC塔柱单元201吊装至下方第一层的塔柱过渡段3上,通过塔柱过渡段3的UHPC过渡段301与其上方的UHPC塔柱单元201的连接而安装固定,再将下方第二层的塔柱过渡段3通过其UHPC过渡段301与其下方的UHPC塔柱单元201连接而安装于上述下方第二层的UHPC塔柱节段2上形成一整体,并在塔柱过渡段3与地面基础1之间张拉地锚束4;S3: hoist multiple UHPC tower units 201 in the UHPC tower section 2 on the second floor below to the tower transition section 3 on the first floor below, pass through the UHPC transition section 301 of the tower transition section 3 and The upper UHPC tower unit 201 is connected and fixed, and then the tower transition section 3 on the second floor below is connected to the UHPC tower unit 201 below it through its UHPC transition section 301 and installed on the UHPC tower unit 201 on the second floor below. A whole is formed on the tower column section 2, and the ground anchor beam 4 is tensioned between the tower column transition section 3 and the ground foundation 1;
S4:重复步骤S3,直至完成最上层的塔柱过渡段3的安装,再在最上层的塔柱过渡段3上安装附属件及塔筒9,完成施工。S4: Repeat step S3 until the installation of the uppermost tower column transition section 3 is completed, and then install accessories and tower tubes 9 on the uppermost tower column transition section 3 to complete the construction.
更具体的,本实施例的上述基于UHPC的带地锚束的UHPC风电塔架的施工方法,包括以下步骤:More specifically, the construction method of the above-mentioned UHPC wind power tower with ground anchor beams based on UHPC in this embodiment includes the following steps:
S1:建造风电塔架第一层节段。在工厂预制UHPC塔柱单元201,预制或组装塔柱过渡段3(图4)。如图3所示,在风电塔选址处用普通混凝土浇筑空腔式基础,待空腔式基础的混凝土达到设计强度后,通过塔吊吊装下方第一层的UHPC塔柱节段2的UHPC塔柱单元201,可使用常规的法兰将UHPC塔柱单元201固定在空腔式基础上。将下方第一层的塔柱过渡段3整体吊装至UHPC塔柱节段2的顶部,通过法兰结构6连接塔柱过渡段3和UHPC塔柱节段2(如图5所示)。最后从空腔式基础内部沿纵向开始张拉地锚束4,并锚固于横梁302顶面,锚固位置在靠近UHPC过渡段301,8根地锚束4沿风电塔架的竖向中心线对称分布。S1: Construct the first layer segment of the wind power tower. The UHPC column unit 201 is prefabricated in the factory, and the column transition section 3 is prefabricated or assembled ( FIG. 4 ). As shown in Figure 3, the cavity foundation is poured with ordinary concrete at the location of the wind power tower. After the concrete of the cavity foundation reaches the design strength, the UHPC tower of the UHPC tower column section 2 on the first floor below is hoisted by the tower crane. For the column unit 201, the UHPC tower column unit 201 can be fixed on the cavity foundation by using a conventional flange. The tower transition section 3 on the first floor below is integrally hoisted to the top of the UHPC tower section 2, and the tower transition section 3 and the UHPC tower section 2 are connected through a flange structure 6 (as shown in Figure 5). Finally, the ground anchor bundles 4 are stretched longitudinally from the inside of the cavity foundation, and anchored to the top surface of the beam 302. The anchoring position is close to the UHPC transition section 301, and the eight ground anchor bundles 4 are symmetrical along the vertical centerline of the wind power tower. distributed.
S2:建造风电塔架第二层节段。如图6所示,通过塔吊吊装第二层的UHPC塔柱节段2的UHPC塔柱单元201,使用法兰结构6将第二层的UHPC塔柱节段2(下端)与第一层的塔柱过渡段3(上端)连接成整体。再将第二层的塔柱过渡段3整体吊装至第二层的UHPC塔柱节段2的顶部,通过法兰结构6连接第二层的塔柱过渡段3(下端)和第二层的UHPC塔柱节段2(上端)。最后从空腔式基础内部沿纵向开始张拉地锚束4,并锚固于横梁302顶面,锚固位置在靠近UHPC过渡段301,8根地锚束4沿风电塔架的竖向中心线对称分布。S2: Construct the second layer segment of the wind power tower. As shown in Figure 6, the UHPC column unit 201 of the UHPC column section 2 of the second floor is hoisted by a tower crane, and the UHPC column section 2 (lower end) of the second floor is connected to the UHPC column section 2 of the first floor using a flange structure 6. The tower column transition section 3 (upper end) is connected as a whole. Then the tower column transition section 3 of the second floor is integrally hoisted to the top of the UHPC tower column section 2 of the second floor, and the tower column transition section 3 (lower end) of the second floor and the second floor are connected by the flange structure 6 UHPC column segment 2 (upper end). Finally, the ground anchor bundles 4 are stretched longitudinally from the inside of the cavity foundation, and anchored to the top surface of the beam 302. The anchoring position is close to the UHPC transition section 301, and the eight ground anchor bundles 4 are symmetrical along the vertical centerline of the wind power tower. distributed.
S3:建造风电塔架第三层节段。如图7所示,通过塔吊吊装第三层的UHPC塔柱节段2的UHPC塔柱单元201,使用法兰结构6将UHPC塔柱节段2与塔柱过渡段3连接成整体。再将第三层的塔柱过渡段3整体吊装至第三层的UHPC塔柱节段2的顶部,通过法兰结构6连接塔柱过渡段3和UHPC塔柱节段2。最后从空腔式基础内部沿纵向开始张拉地锚束4,并锚固于横梁302顶面,锚固位置在靠近UHPC过渡段301,8根地锚束4沿风电塔架的竖向中心线对称分布。S3: Construct the third layer segment of the wind power tower. As shown in FIG. 7 , the UHPC column unit 201 of the UHPC column section 2 on the third floor is hoisted by a tower crane, and the UHPC column section 2 and the column transition section 3 are connected as a whole by using a flange structure 6 . Then the tower transition section 3 on the third floor is integrally hoisted to the top of the UHPC tower section 2 on the third floor, and the tower transition section 3 and the UHPC tower section 2 are connected through the flange structure 6 . Finally, the ground anchor bundles 4 are stretched longitudinally from the inside of the cavity foundation, and anchored to the top surface of the beam 302. The anchoring position is close to the UHPC transition section 301, and the eight ground anchor bundles 4 are symmetrical along the vertical centerline of the wind power tower. distributed.
S4:建造风电塔架第四层节段。如图8所示,通过塔吊吊装第四层的UHPC塔柱节段2的UHPC塔柱单元201,使用法兰结构6将UHPC塔柱节段2与塔柱过渡段3连接成整体。再将第四层的塔柱过渡段3整体吊装至第四层的UHPC塔柱节段2的顶部,通过法兰结构6连接塔柱过渡段3和UHPC塔柱节段2。最后从空腔式基础内部沿纵向开始张拉地锚束4,并锚固于横梁302顶面,锚固位置在靠近UHPC过渡段301,8根地锚束4沿风电塔架的竖向中心线对称分布。S4: Build the fourth layer segment of the wind power tower. As shown in FIG. 8 , the UHPC column unit 201 of the UHPC column section 2 on the fourth floor is hoisted by a tower crane, and the UHPC column section 2 and the column transition section 3 are connected as a whole by using a flange structure 6 . Then the tower transition section 3 on the fourth floor is integrally hoisted to the top of the UHPC tower section 2 on the fourth floor, and the tower transition section 3 and the UHPC tower section 2 are connected through the flange structure 6 . Finally, the ground anchor bundles 4 are stretched longitudinally from the inside of the cavity foundation, and anchored to the top surface of the beam 302. The anchoring position is close to the UHPC transition section 301, and the eight ground anchor bundles 4 are symmetrical along the vertical centerline of the wind power tower. distributed.
S5:建造风电塔架第五层节段。如图9所示,通过塔吊吊装第五层的UHPC塔柱节段2的UHPC塔柱单元201,使用法兰结构6将UHPC塔柱节段2与塔柱过渡段3连接成整体。再将第五层的塔柱过渡段3整体吊装至第五层的UHPC塔柱节段2的顶部,通过法兰结构6连接塔柱过渡段3和UHPC塔柱节段2。最后从空腔式基础内部沿纵向开始张拉地锚束4,并锚固于横梁302顶面,锚固位置在靠近UHPC过渡段301,8根地锚束4沿风电塔架的竖向中心线对称分布。本实施例的第五层为风电塔架的顶层,第五层的塔柱过渡段3的顶端部分作为封顶塔柱。S5: Construct the fifth layer segment of the wind power tower. As shown in FIG. 9 , the UHPC column unit 201 of the UHPC column section 2 on the fifth floor is hoisted by a tower crane, and the UHPC column section 2 and the column transition section 3 are connected as a whole by using a flange structure 6 . Then the tower transition section 3 on the fifth floor is hoisted to the top of the UHPC tower section 2 on the fifth floor as a whole, and the tower transition section 3 and the UHPC tower section 2 are connected through the flange structure 6 . Finally, the ground anchor bundles 4 are stretched longitudinally from the inside of the cavity foundation, and anchored to the top surface of the beam 302. The anchoring position is close to the UHPC transition section 301, and the eight ground anchor bundles 4 are symmetrical along the vertical centerline of the wind power tower. distributed. The fifth floor in this embodiment is the top floor of the wind power tower, and the top part of the tower column transition section 3 on the fifth floor is used as the capped tower column.
S6:安装塔筒9、风力发电机组和叶轮。如图1、图2和图10所示,在塔柱过渡段3的顶部架设钢转段7,并通过法兰连接形成整体。通过塔吊将塔筒9起吊至最上层的钢转段7顶部,通过钢转段7和带锥形板的套筒8固定塔筒9,再安装风力发电机组和叶轮,完成施工。S6: Install the tower tube 9, the wind power generating set and the impeller. As shown in Fig. 1, Fig. 2 and Fig. 10, a steel swivel section 7 is erected on the top of the transition section 3 of the tower column, and connected by a flange to form a whole. The tower tube 9 is hoisted to the top of the uppermost steel section 7 by a tower crane, the tower tube 9 is fixed by the steel section 7 and the sleeve 8 with a tapered plate, and then the wind turbine and the impeller are installed to complete the construction.
本实施例中,UHPC塔柱节段2和塔柱过渡段3均采用UHPC材料在工厂预制,且UHPC材料的弯曲抗拉强度在20MPa以上,抗压强度在120MPa以上。UHPC塔柱节段2的高度优选20-40m,塔柱过渡段3的高度优选3-6m。UHPC塔柱节段2的UHPC塔柱单元201和塔柱过渡段3的UHPC过渡段301为空心箱形截面构件,UHPC塔柱单元201截面高、宽a1均为1-3m,壁厚b1为0.1-0.3m。UHPC过渡段301的截面尺寸与相邻UHPC塔柱单元201的截面尺寸保持一致。塔顶的UHPC过渡段301顶面截面长、宽a2均为0.5-1m,壁厚b2为0.1-0.2m。In this embodiment, both the UHPC column section 2 and the column transition section 3 are prefabricated in a factory using UHPC materials, and the bending tensile strength of the UHPC materials is above 20 MPa, and the compressive strength is above 120 MPa. The height of the UHPC column section 2 is preferably 20-40m, and the height of the column transition section 3 is preferably 3-6m. The UHPC column unit 201 of the UHPC column section 2 and the UHPC transition section 301 of the column transition section 3 are hollow box-shaped cross-section members. 0.1-0.3m. The cross-sectional size of the UHPC transition section 301 is consistent with the cross-sectional size of the adjacent UHPC column unit 201 . The UHPC transition section 301 at the top of the tower has a cross-sectional length and width a2 of 0.5-1 m, and a wall thickness b2 of 0.1-0.2 m.
本实施例中,横梁302为薄型构件,横梁302的长度为相邻UHPC过渡段301之间的净距,截面宽度为长度的一半,第一层的横梁302的截面长a3为2.5-3m,第二层和第三层的横梁302的截面长a4为2-2.5m,第四层与第五层的横梁302的截面长a5为1.5-2m。如图11所示,横梁302采用箱形截面UHPC梁,采用UHPC材料在工厂预制,横梁302均设置了地锚束预留孔5,地锚束预留孔5的尺寸与选用的地锚束4尺寸相匹配。横梁302的壁厚b3为0.1-0.3m。In this embodiment, the crossbeam 302 is a thin member, the length of the crossbeam 302 is the clear distance between adjacent UHPC transition sections 301, the section width is half of the length, and the section length a3 of the crossbeam 302 on the first floor is 2.5-3m. The cross-section length a4 of the beams 302 on the second and third floors is 2-2.5m, and the cross-section length a5 of the beams 302 on the fourth and fifth floors is 1.5-2m. As shown in Figure 11, the beam 302 is a box-section UHPC beam, which is prefabricated in a factory using UHPC materials. The beam 302 is equipped with reserved holes 5 for ground anchor bundles. 4 sizes to match. The wall thickness b3 of the beam 302 is 0.1-0.3m.
本实施例中,地面基础1的长、宽a6均为10-30m,采用普通混凝土浇筑。地面基础1内部为空腔结构,便于施工人员进入空腔室对垂直的地锚束4进行预应力张拉和锚固作业。In this embodiment, the length and width a6 of the ground foundation 1 are both 10-30m, and ordinary concrete is used for pouring. The interior of the ground foundation 1 is a cavity structure, which is convenient for construction personnel to enter the cavity to perform prestressed tensioning and anchoring operations on the vertical ground anchor beams 4 .
本实施例,可根据需要对UHPC塔柱单元201的数量、布置方式进行调整,相应调整塔柱过渡段3即可,也可根据需要对地锚束4的数量及安装位置进行调整。如本实施例中,还可调整地锚束4的设置位置,在UHPC塔柱单元201的顶部增设向塔内部设置的牛腿,并在牛腿与地面基础1之间张拉垂直的地锚束4。或者在原地锚束4的基础上,再增加上述设于牛腿与地面基础1之间的地锚束4。In this embodiment, the number and arrangement of the UHPC tower units 201 can be adjusted as required, and the tower transition section 3 can be adjusted accordingly, and the number and installation position of the ground anchor beams 4 can also be adjusted as required. As in this embodiment, the setting position of the ground anchor bundle 4 can also be adjusted, and a corbel set to the inside of the tower is added on the top of the UHPC tower column unit 201, and a vertical ground anchor is stretched between the corbel and the ground foundation 1 bundle 4. Or on the basis of the anchor bundle 4 in place, the above-mentioned ground anchor bundle 4 located between the corbel and the ground foundation 1 is added.
实施例2:Example 2:
本实施例的风电塔架整体组成部件与实施例1基本相同,区别在于如图12所示,本实施例中,UHPC塔柱节段2的UHPC塔柱单元201和塔柱过渡段3的UHPC过渡段301为空心圆形截面构件,UHPC塔柱单元201截面外径d1为1-2m,壁厚t1为0.1-0.3m。UHPC过渡段301的截面尺寸与相邻UHPC塔柱单元201的截面尺寸保持一致。塔顶的UHPC过渡段301顶面截面外径d2为0.5-1m,壁厚t2为0.1-0.2m。The overall components of the wind power tower in this embodiment are basically the same as in Embodiment 1, the difference is that as shown in Figure 12, in this embodiment, the UHPC tower unit 201 of the UHPC tower section 2 and the UHPC The transition section 301 is a hollow circular section member, the outer diameter d1 of the section of the UHPC column unit 201 is 1-2m, and the wall thickness t1 is 0.1-0.3m. The cross-sectional size of the UHPC transition section 301 is consistent with the cross-sectional size of the adjacent UHPC column unit 201 . The outer diameter d2 of the top section of the UHPC transition section 301 at the top of the tower is 0.5-1m, and the wall thickness t2 is 0.1-0.2m.
本实施例的风电塔架整体组成部件与实施例1的区别还在于如图13所示,本实施例中,横梁302采用钢桁架结构(钢质材料,如Q345材料),由弦杆10和腹杆11组成。钢桁架为双排结构,通过钢横联连接,地锚束4一端锚固在锚固板12上,锚固板12上开设有地锚束预留孔5。The difference between the overall components of the wind power tower in this embodiment and Embodiment 1 is that, as shown in Figure 13, in this embodiment, the beam 302 adopts a steel truss structure (steel material, such as Q345 material), composed of chords 10 and Abdominal bar 11 forms. The steel truss is a double-row structure, connected by steel cross-links, one end of the ground anchor beam 4 is anchored on the anchor plate 12, and the anchor plate 12 is provided with a reserved hole 5 for the ground anchor beam.
本实施例的其他结构也可适应性的进行调整,如调整地锚束4的数量与锚固位置、UHPC塔柱节段2的层数等。Other structures of this embodiment can also be adjusted adaptively, such as adjusting the number and anchoring positions of the ground anchor bundles 4, the number of layers of the UHPC column section 2, and the like.
实施例3:Example 3:
本实施例的风电塔架整体组成部件与实施例1基本相同,区别在于如图14所示,本实施例中,UHPC塔柱单元201均向内倾斜设置,每个UHPC塔柱节段2的横截面大小均由下至上依次线性变小,UHPC过渡段301也均向内倾斜设置,多个UHPC塔柱节段2通过塔柱过渡段3连接而成的整体结构的横截面大小由下至上依次变小。The overall components of the wind power tower in this embodiment are basically the same as those in Embodiment 1. The difference is that, as shown in FIG. The size of the cross-section decreases linearly from bottom to top, and the UHPC transition section 301 is also inclined inwardly. The cross-sectional size of the overall structure formed by connecting multiple UHPC column segments 2 through the column transition section 3 is from bottom to top. successively become smaller.
本实施例的其他结构也可适应性的进行调整,如调整地锚束4的数量与锚固位置、UHPC塔柱节段2的层数等。Other structures of this embodiment can also be adjusted adaptively, such as adjusting the number and anchoring positions of the ground anchor bundles 4, the number of layers of the UHPC column section 2, and the like.
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