CN219636471U - Manual household film rolling machine - Google Patents
Manual household film rolling machine Download PDFInfo
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- CN219636471U CN219636471U CN202320330145.2U CN202320330145U CN219636471U CN 219636471 U CN219636471 U CN 219636471U CN 202320330145 U CN202320330145 U CN 202320330145U CN 219636471 U CN219636471 U CN 219636471U
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- 238000005096 rolling process Methods 0.000 title claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 174
- 230000007246 mechanism Effects 0.000 claims abstract description 164
- 238000004804 winding Methods 0.000 claims abstract description 124
- 238000005520 cutting process Methods 0.000 claims abstract description 56
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 16
- 230000008569 process Effects 0.000 claims abstract description 16
- 239000002390 adhesive tape Substances 0.000 claims description 75
- 239000003292 glue Substances 0.000 claims description 48
- 238000003825 pressing Methods 0.000 claims description 38
- 239000011248 coating agent Substances 0.000 claims description 13
- 238000000576 coating method Methods 0.000 claims description 13
- 230000007704 transition Effects 0.000 claims description 10
- 230000033001 locomotion Effects 0.000 claims description 7
- 239000006247 magnetic powder Substances 0.000 claims description 7
- 238000005056 compaction Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims 2
- 238000012423 maintenance Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The utility model discloses an artificial household film rolling machine which comprises a frame, a rolling mechanism, a rolling shaft, an unreeling mechanism, a film material frame, a movable driving mechanism, a gluing mechanism, a film cutting mechanism, a tape winding mechanism and a tape cutting mechanism, wherein the frame is provided with a first winding mechanism and a second winding mechanism; the film winding mechanism is connected to the frame, a film roll is arranged in the film winding mechanism, and a first film material released in the film roll passes through the film cutting mechanism and then extends to be connected with the winding shaft; the film material frame is used for placing a second film material, the film material frame is connected to the frame in a sliding manner and is provided with a material taking position and a waiting position in the sliding process, and the movable driving mechanism is connected with the film material frame and is used for driving the film material frame to move between the material taking position and the waiting position. The utility model has simple structure, can reduce the manufacturing cost, the purchasing cost in the early stage and the maintenance cost in the later stage, and can reduce the economic pressure of enterprises.
Description
Technical Field
The utility model relates to a manual household film rolling machine.
Background
Currently, a membrane rolling machine is a device for producing RO membrane water purifying filter elements. The Chinese patent publication No. CN114291635A discloses a full-automatic film rolling machine which can produce RO film water purifying filter elements and comprises a feeding device, a film stacking device, a net adding device, an inserting and distributing device, a gluing device, a film rolling device, a discharging device and the like. However, the full-automatic film rolling machine has a complex structure and high manufacturing cost, the early purchasing cost of purchasing the full-automatic film rolling machine is too high, and the later maintenance cost can be increased, so that small enterprises cannot bear purchasing and using costs, and great economic pressure is caused to the enterprises.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art, and provides the manual household film winding machine which has a simple structure, can reduce the manufacturing cost, the early purchasing cost and the later maintenance cost and can reduce the economic pressure of enterprises.
In order to solve the technical problems, the technical scheme of the utility model is as follows: an artificial household film rolling machine comprises a frame, a rolling mechanism, a rolling shaft, an unreeling mechanism, a film material rack, a movable driving mechanism, a gluing mechanism, a film cutting mechanism, an adhesive tape winding mechanism and an adhesive tape cutting mechanism; wherein,,
the film winding mechanism is connected to the frame, a film roll is arranged in the film winding mechanism, and a first film material released in the film roll passes through the film cutting mechanism and then extends to be connected with the winding shaft;
the film material frame is used for placing a second film material, is connected to the frame in a sliding manner and is provided with a material taking position and a waiting position in the sliding process, and when the film material frame is positioned at the material taking position, a worker takes the second film material in the film material frame and stacks the second film material on the first film material connected with the winding shaft;
the movable driving mechanism is connected with the film material rack and used for driving the film material rack to move between the material taking position and the waiting position;
the gluing mechanism is connected to the frame and used for coating glue on the second film material in the process of stacking the second film material;
the winding shaft is connected to the winding mechanism;
the winding mechanism is connected to the frame and is used for driving the winding shaft to rotate so as to wind the first film material and the second film material to obtain a finished product roll;
the film cutting mechanism is used for cutting off the first film material after the first film material and the second film material are wound by the winding shaft to obtain a finished product roll;
the adhesive tape winding mechanism is connected to the frame, an adhesive tape roll is arranged in the adhesive tape winding mechanism, and the adhesive tape winding mechanism is used for pressing adhesive tape released from the adhesive tape roll on the finished product roll so that the adhesive tape is wound on the finished product roll when the winding mechanism drives the finished product roll on the winding shaft to rotate;
the tape cutting mechanism is connected to the tape winding mechanism and is used for cutting off the tape released from the tape roll.
The rolling mechanism comprises a first mounting seat, a second mounting seat, a first ejector rod, a second ejector rod, a sliding rod, a jacking cylinder and a rotary driving part; wherein,,
the first mounting seat and the second mounting seat are both connected to the frame;
the first ejector rod is rotatably connected to the first mounting seat and is used for ejecting one end part of the winding shaft;
the sliding rod is connected to the second mounting seat in a sliding manner;
the second ejector rod is rotatably connected to the sliding rod;
the jacking cylinder is connected with the sliding rod and used for driving the sliding rod to move towards the winding shaft so as to drive the second jacking rod to jack the other end part of the winding shaft;
the rotary driving component is in transmission connection with the first ejector rod and is used for driving the first ejector rod to rotate so as to drive the winding shaft to rotate.
Further, the manual household film rolling machine also comprises a pressing roller, a swinging frame and at least one pressing cylinder; wherein,,
one end of the swing frame is rotatably connected to the frame;
the compaction roller is rotatably connected to the other end part of the swing frame;
one end of the compaction cylinder is hinged to the frame, the other end of the compaction cylinder is hinged to the swing frame, and the compaction cylinder is used for driving the swing frame to swing in a rotating mode when the winding shaft rotates to wind the first film material and the second film material, and then driving the compaction roller to compress the first film material and the second film material on the winding shaft.
Further provided is a specific structure of the unreeling mechanism, which comprises an unreeling shaft, a magnetic powder brake and at least one guide roller; wherein,,
the unreeling shaft is rotatably connected to the rack, and the film roll is arranged on the unreeling shaft;
the magnetic powder brake is arranged on the rack and connected with the unreeling shaft;
the guide roller is rotatably connected to the frame, and the first film material released from the film roll is connected to the guide roller and extends to be connected with the winding shaft after passing through the film cutting mechanism.
Further provided is a specific structure of the movement driving mechanism, which comprises a driving cylinder;
the cylinder body of the driving cylinder is connected with any one of the film material rack and the frame;
and a piston rod of the driving cylinder is connected with the other one of the film material rack and the rack.
The concrete structure of the gluing mechanism is further provided, and the gluing mechanism comprises a triaxial moving platform and a gluing gun; wherein,,
the glue coating gun is connected to the triaxial moving platform and is used for coating glue on the second film material in the moving process;
the triaxial moving platform is connected to the frame and moves to drive the glue gun to move along the X direction, the Y direction and the Z direction.
Further, the manual household film rolling machine further comprises a bracket and a glue receiving container, wherein the bracket is connected to the frame, and the glue receiving container is used for being placed on the bracket.
The adhesive tape winding mechanism comprises a movable seat, a lifting seat, a translation driving part, a lifting driving part, a mounting shaft, a transition roller, a supporting plate and an adhesive tape pressing roller; wherein,,
the first film material released from the film roll extends along the X direction and is connected with the winding shaft;
the movable seat is connected to the frame in a sliding manner along the X direction and is provided with a cutting-off position and a pressing-pasting position in the sliding process;
the lifting seat is connected to the moving seat in a sliding manner along the vertical direction;
the transition roller is rotationally connected to the lifting seat;
the supporting plate is connected to the lifting seat;
the mounting shaft is rotatably connected to the lifting seat and is used for mounting the adhesive tape roll, and the adhesive tape released from the adhesive tape roll is connected to the transition roller, then passes through the adhesive tape pressing roller and extends to the upper end surface of the supporting plate;
the adhesive tape pressing roller is rotationally connected to the lifting seat and used for pressing the adhesive tape on the upper end face of the supporting plate;
the translation driving component is connected to the frame and connected with the movable seat, and is used for driving the movable seat to move between the cutting-off position and the pressing-pasting position, and when the movable seat moves to the pressing-pasting position, the adhesive tape extending to the upper end face of the supporting plate is aligned with the finished product roll on the rolling shaft;
the lifting driving component is arranged on the movable seat and connected with the lifting seat, and is used for driving the lifting seat to move upwards when the movable seat moves to the pressing position, so as to drive the supporting plate to move upwards and press and paste the adhesive tape extending to the upper end surface of the supporting plate on the finished product roll;
the tape cutting mechanism is connected to the lifting seat, and moves between the finished product roll and the tape pressing roller when the movable seat moves to the cutting position and is used for cutting off the adhesive tape on the upper end face of the supporting plate.
The adhesive tape cutting mechanism comprises a first rodless cylinder, a first cutter holder and a first cutter; wherein,,
the supporting plate is provided with a first cutter groove;
the first cutter is connected to the first cutter holder, and one end part of the first cutter passes through the first cutter groove;
the first tool apron is connected to the first rodless cylinder;
the first rodless cylinder is connected to the lifting seat and located below the supporting plate, and is used for driving the first cutter holder to move so as to drive the first cutter to move in the first cutter groove to cut off the adhesive tape on the upper end face of the supporting plate.
The film cutting mechanism comprises a second rodless cylinder, a second cutter seat, a second cutter and a base plate; wherein,,
the base plate is connected to the lifting seat, a second cutter groove is formed in the base plate, and the base plate abuts against the lower surface of the first film material when the lifting driving part drives the lifting seat to move upwards in place;
the second cutter is connected to the second cutter holder, and one end part of the second cutter passes through the second cutter groove;
the second tool apron is connected to the second rodless cylinder;
the second rodless cylinder is connected to the lifting seat and used for driving the second cutter seat to move so as to drive the second cutter to move in the second cutter groove to cut off the first film material.
After the technical scheme is adopted, the film roll is arranged in the unreeling mechanism, a first film material in the film roll passes through the film cutting mechanism and then extends to be connected with the reeling shaft, the moving driving mechanism drives the film material rack to move to the material taking position, a worker takes a second film material in the film material rack to be stacked on the first film material, then the moving driving mechanism drives the film material rack to move to the waiting position, and the glue coating mechanism coats glue on the second film material; and then the movable driving mechanism drives the film material rack to move to the material taking position again, a worker takes one piece of second film material in the film material rack again to be stacked on the previous piece of second film material, then the movable driving mechanism drives the film material rack to move to the waiting position again, the gluing mechanism coats glue on the second film material, the above operation is repeated until enough second film materials are stacked, and the winding mechanism drives the winding shaft to rotate so as to wind the first film material and the second film material, and a finished product roll is obtained. Then the film cutting mechanism cuts off the first film material, the tape winding mechanism presses the adhesive tape released from the adhesive tape roll to the finished product roll, then the winding mechanism drives the winding shaft to rotate so as to drive the finished product roll to rotate, so that the adhesive tape is wound on the finished product roll, then the adhesive tape cutting mechanism cuts off the adhesive tape again, then a worker takes off the finished product roll wound by the adhesive tape from the winding mechanism, and the finished product roll can be an RO film water purifying filter element. Compared with the prior art, the manual household film rolling machine provided by the embodiment of the utility model has the advantages that the structure is simpler, the manufacturing cost and the using cost are reduced, the early purchasing cost and the later maintenance cost can be further reduced, and the economic pressure of enterprises is greatly reduced.
Drawings
FIG. 1 is a schematic diagram of an artificial home film winder of the present utility model;
FIG. 2 is a diagram of the positional relationship of the frame, the winding mechanism and the unwinding mechanism of the present utility model;
FIG. 3 is a schematic structural view of a winding mechanism according to the present utility model;
FIG. 4 is a schematic structural view of the winding mechanism and tape winding mechanism of the present utility model;
FIG. 5 is a schematic view of a tape winding mechanism according to the present utility model;
FIG. 6 is a second schematic structural view of the tape winding mechanism of the present utility model;
fig. 7 is an exploded view of the assembly of the tape winding mechanism of the present utility model.
Detailed Description
In order that the utility model may be more readily understood, a more particular description of the utility model will be rendered by reference to specific embodiments that are illustrated in the appended drawings.
As shown in fig. 1 to 7, an artificial home film winding machine comprises a frame 1, a winding mechanism 100, a winding shaft 2, an unreeling mechanism 200, a film material frame 3, a moving driving mechanism 4, a gluing mechanism 300, a film cutting mechanism 400, a tape winding mechanism 500 and a tape cutting mechanism 600; wherein,,
the unreeling mechanism 200 is connected to the frame 1, the unreeling mechanism 200 is used for installing a film roll 5, and a first film material 6 released from the film roll 5 passes through the film cutting mechanism 400 and then extends to be connected with the reeling shaft 2;
the film material frame 3 is used for placing a second film material 7, the film material frame 3 is connected to the frame 1 in a sliding manner and is provided with a material taking position and a waiting position in the sliding process, and when the film material frame 3 is positioned at the material taking position, a worker takes the second film material 7 in the film material frame 3 and stacks the second film material 7 on the first film material 6 connected with the winding shaft 2;
the moving driving mechanism 4 is connected with the film material frame 3 and is used for driving the film material frame 3 to move between the material taking position and the waiting position;
the gluing mechanism 300 is connected to the frame 1 and is used for coating glue on the second film 7 in the process of stacking the second film 7;
the winding shaft 2 is connected to the winding mechanism 100;
the winding mechanism 100 is connected to the frame 1, and the winding mechanism 100 is used for driving the winding shaft 2 to rotate so as to wind the first film material 6 and the second film material 7, thereby obtaining a finished product roll 8;
the film cutting mechanism 400 is used for cutting off the first film material 6 after the first film material 6 and the second film material 7 are wound by the winding shaft 2 to obtain a finished product roll 8;
the tape winding mechanism 500 is connected to the frame 1, a tape roll 9 is installed in the tape winding mechanism 500, and the tape winding mechanism 500 is used for pressing the adhesive tape 10 released from the tape roll 9 onto the finished product roll 8 so that the adhesive tape 10 winds the finished product roll 8 when the winding mechanism 100 drives the finished product roll 8 on the winding shaft 2 to rotate;
the tape cutting mechanism 600 is connected to the tape winding mechanism 500 and is used for cutting off the tape 10 released from the tape roll 9; specifically, the film roll 5 is installed in the unreeling mechanism 200, a first film material 6 in the film roll 5 passes through the film cutting mechanism 400 and then extends to be connected with the reeling shaft 2, the moving driving mechanism 4 drives the film material frame 3 to move to the material taking position, a worker takes a second film material 7 in the film material frame 3 to be stacked on the first film material 6, then the moving driving mechanism 4 drives the film material frame 3 to move to the waiting position, and the glue coating mechanism 300 coats glue on the second film material 7; then the moving driving mechanism 4 drives the film material frame 3 to move to the material taking position again, the worker takes one piece of second film material 7 in the film material frame 3 again to be stacked on the previous piece of second film material 7, then the moving driving mechanism 4 drives the film material frame 3 to move to the waiting position again, the gluing mechanism 300 coats glue on the second film material 7, the above operation is repeated until enough second film materials 7 are stacked, and the winding mechanism 100 drives the winding shaft 2 to rotate so as to wind the first film material 6 and the second film material 7, and a finished product roll 8 is obtained. Then the film cutting mechanism 400 cuts off the first film material 6, the tape winding mechanism 500 presses the adhesive tape 10 released from the adhesive tape roll 9 onto the finished product roll 8, then the winding mechanism 100 drives the winding shaft 2 to rotate so as to drive the finished product roll 8 to rotate, and further the adhesive tape 10 winds the finished product roll 8, then the tape cutting mechanism 600 cuts off the adhesive tape 10 again, and then the worker removes the finished product roll 8 wound by the adhesive tape 10 from the winding mechanism 100, wherein the finished product roll 8 can be an RO film water purifying filter element. Compared with the prior art, the manual household film rolling machine provided by the embodiment of the utility model has the advantages that the structure is simpler, the manufacturing cost and the using cost are reduced, the early purchasing cost and the later maintenance cost can be further reduced, and the economic pressure of enterprises is greatly reduced.
As shown in fig. 3 and 4, the winding mechanism 100 is, for example and not limited to, a structure including a first mounting seat 11, a second mounting seat 12, a first ejector rod 13, a second ejector rod 14, a sliding rod 15, an ejector cylinder 16 and a rotary driving member 17; wherein,,
the first mounting seat 11 and the second mounting seat 12 are both connected to the frame 1;
the first ejector rod 13 is rotatably connected to the first mounting seat 11, and the first ejector rod 13 is used for ejecting one end part of the winding shaft 2;
the sliding rod 15 is connected to the second mounting seat 12 in a sliding manner;
the second ejector rod 14 is rotatably connected to the sliding rod 15;
the jacking cylinder 16 is connected with the sliding rod 15 and is used for driving the sliding rod 15 to move towards the winding shaft 2 so as to drive the second ejector rod 14 to jack the other end part of the winding shaft 2; specifically, the jacking cylinder 16 is connected to the second mounting base 12;
the rotary driving part 17 is in transmission connection with the first ejector rod 13 and is used for driving the first ejector rod 13 to rotate so as to drive the winding shaft 2 to rotate; specifically, the second ejector rod 14 pushes the winding shaft 2 tightly against the first ejector rod 13, and when the rotary driving component 17 drives the first ejector rod 13 to rotate, the winding shaft 2 can be driven to rotate so as to wind the first film material 6 and the second film material 7, so that the finished product roll 8 is obtained. In this embodiment, the rotary driving part 17 may be a motor, and the motor is connected to the frame 1 and is in transmission connection with the first ejector rod 13 through a synchronous belt.
As shown in fig. 3, the manual home film winder may further include a pinch roller 18, a swing frame 19, and at least one pinch cylinder 20; wherein,,
one end of the swing frame 19 is rotatably connected to the frame 1;
the pinch roller 18 is rotatably connected to the other end portion of the swing frame 19;
one end of the pressing cylinder 20 is hinged to the frame 1, the other end of the pressing cylinder 20 is hinged to the swinging frame 19, the pressing cylinder 20 is used for driving the swinging frame 19 to swing in a rotating mode when the winding shaft 2 rotates to wind the first film material 6 and the second film material 7, and then driving the pressing roller 18 to press the first film material 6 and the second film material 7 on the winding shaft 2, so that the finished product winding 8 obtained through winding is more compact.
As shown in fig. 2, the unreeling mechanism 200 may include a unreeling shaft 21, a magnetic powder brake 22, and at least one guide roller 23; wherein,,
the unreeling shaft 21 is rotatably connected to the frame 1, and the film roll 5 is mounted on the unreeling shaft 21;
the magnetic powder brake 22 is mounted on the frame 1 and connected with the unreeling shaft 21;
the guide roller 23 is rotatably connected to the frame 1, and the first film material 6 released from the film roll 5 is connected to the guide roller 23 and extends to be connected to the winding shaft 2 after passing through the film cutting mechanism 400; specifically, the specific structure of the magnetic powder brake 22 is a prior art well known to those skilled in the art, and detailed description thereof is omitted in this embodiment; in the present embodiment, 3 guide rollers 23 are provided.
As shown in fig. 1, the movement driving mechanism 4 includes a driving cylinder, a cylinder body of which is connected to either one of the film stock 3 and the frame 1, and a piston rod of which is connected to the other one of the film stock 3 and the frame 1; in this embodiment, the film material frame 3 is slidably connected to the frame 1 through two sliding rails, a cylinder body of the driving cylinder is hinged to the frame 1, a piston rod of the driving cylinder is hinged to the film material frame 3, and the driving cylinder is used for driving the film material frame 3 to slide between the material taking position and the waiting position. Specifically, when the film material frame 3 slides to the material taking position, the film material frame 3 is relatively close to an operator, the operator can take the second film material 7 in the film material frame 3, when the film material frame 3 moves to the waiting position, the operator stacks the taken second film material 7 above the first film material 6, and then the glue coating mechanism 300 coats glue on the second film material 7; specifically, the stacked second films 7 are adhered together by glue, and the lowermost second film 7 may be adhered to the first film 6 by glue.
As shown in fig. 1, the glue mechanism 300 may include a three-axis motion platform 24 and a glue gun 25; wherein,,
the glue gun 25 is connected to the triaxial moving platform 24, and the glue gun 25 is used for coating glue on the second film material 7 in the moving process;
the triaxial moving platform 24 is connected to the frame 1, and the triaxial moving platform 24 moves to drive the glue gun 25 to move along the X direction, the Y direction and the Z direction; the specific structures of the glue gun 25 and the triaxial moving platform 24 are well known to those skilled in the art, and are not described in detail in this embodiment.
As shown in fig. 1, the manual home film winding machine may further include a bracket 26 and a glue receiving container, wherein the bracket 26 is connected to the frame 1, and the glue receiving container is used for being placed on the bracket 26; specifically, when the glue gun 25 is coated with the glue once, the triaxial moving platform 24 drives the glue gun 25 to move to the initial position to wait for the next glue, and at this time, the glue gun 25 is just aligned to the glue receiving container on the bracket 26, and in the process of waiting for the next glue, a small amount of glue in the glue gun 25 drops, and the glue receiving container can receive the glue dropped from the glue gun 25.
As shown in fig. 4 to 7, the tape winding mechanism 500 is, for example, but not limited to, a structure including a moving base 27, a lifting base 28, a translation driving part 29, a lifting driving part 30, a mounting shaft 31, a transition roller 32, a pallet 33, and a tape pressing roller 34; wherein,,
the first film material 6 released from the film roll 5 extends along the X direction and is connected with the winding shaft 2;
the movable seat 27 is connected to the frame 1 in a sliding manner along the X direction and has a cutting-off position and a pressing-attaching position in the sliding process;
the lifting seat 28 is connected to the movable seat 27 in a sliding manner along the vertical direction;
the transition roller 32 is rotatably connected to the lifting seat 28;
the supporting plate 33 is connected to the lifting seat 28;
the mounting shaft 31 is rotatably connected to the lifting seat 28, the mounting shaft 31 is used for mounting the adhesive tape roll 9, and the adhesive tape 10 released from the adhesive tape roll 9 is connected to the transition roller 32, passes through the adhesive tape pressing roller 34 and extends to the upper end surface of the supporting plate 33;
the tape pressing roller 34 is rotatably connected to the lifting seat 28 and is used for pressing the adhesive tape 10 on the upper end surface of the supporting plate 33;
the translation driving part 29 is connected to the frame 1 and connected to the moving seat 27, and the translation driving part 29 is used for driving the moving seat 27 to move between the cutting position and the pressing position, as shown in fig. 5, when the moving seat 27 moves to the pressing position, the adhesive tape 10 extending to the upper end surface of the supporting plate 33 is aligned with the finished product roll 8 on the winding shaft 2;
the lifting driving component 30 is mounted on the moving seat 27 and connected with the lifting seat 28, and the lifting driving component 30 is used for driving the lifting seat 28 to move upwards when the moving seat 27 moves to the pressing position, so as to drive the supporting plate 33 to move upwards and press the adhesive tape 10 extending to the upper end surface of the supporting plate 33 on the finished product roll 8;
the tape cutting mechanism 600 is connected to the elevation seat 28, and as shown in fig. 6, the tape cutting mechanism 600 is moved between the product roll 8 and the tape pressing roller 34 and is used to cut the tape 10 on the upper end surface of the pallet 33 when the moving seat 27 is moved to the cutting position. Specifically, the process of pressing the adhesive tape 10 onto the finished roll 8 by the tape winding mechanism 500 is as follows, the adhesive tape 10 released from the adhesive tape roll 9 is first attached to the transition roller 32 and then extended onto the upper end surface of the pallet 33, and the adhesive tape pressing roller 34 is capable of pressing the adhesive tape 10 onto the upper end surface of the pallet 33. The translation driving part 29 drives the lifting seat 28 and the supporting plate 33 to move in the moving process of the moving seat 27, when the moving seat 27 moves to the pressing position, the adhesive tape 10 extending to the upper end surface of the supporting plate 33 is located directly below the product roll 8 and aligned with the product roll 8, as shown in fig. 5, at this time, the lifting driving part 30 drives the lifting seat 28 to move upwards, so as to drive the supporting plate 33 to move upwards, so that the adhesive tape 10 extending to the upper end surface of the supporting plate 33 is pressed on the lower end portion of the product roll 8, and then the winding mechanism 100 drives the winding shaft 2 to rotate, so that the product roll 8 is driven to rotate, and the adhesive tape 10 is wound around the product roll 8. Then the translation driving part 29 drives the moving seat 27 to move to the cutting position, at this time, the tape cutting mechanism 600 moves between the product roll 8 and the tape pressing roller 34 following the lifting seat 28, as shown in fig. 6, and then the tape cutting mechanism 600 acts to cut off the adhesive tape 10 on the upper end surface of the pallet 33, and then the worker removes the product roll 8 wound with the adhesive tape 10 from the winding mechanism 100.
In this embodiment, the translation driving part 29 and the elevation driving part 30 may be telescopic cylinders, respectively.
As shown in fig. 5 to 7, the tape cutting mechanism 600 may include a first rodless cylinder 35, a first blade holder 36, and a first cutter 37; wherein,,
the supporting plate 33 is provided with a first cutter groove 38;
the first cutter 37 is connected to the first cutter holder 36, and one end of the first cutter 37 passes through the first cutter slot 38;
the first tool holder 36 is connected to the first rodless cylinder 35;
the first rodless cylinder 35 is connected to the lifting seat 28 and located below the supporting plate 33, and the first rodless cylinder 35 is used for driving the first cutter holder 36 to move so as to drive the first cutter 37 to move in the first cutter slot 38 to cut off the adhesive tape 10 on the upper end surface of the supporting plate 33.
The film cutting mechanism 400 may include a second rodless cylinder 39, a second tool holder 40, a second cutter 41, and a backing plate 42; wherein,,
the backing plate 42 is connected to the lifting seat 28, a second cutter groove 43 is formed in the backing plate 42, and the backing plate 42 abuts against the lower surface of the first film material 6 when the lifting driving component 30 drives the lifting seat 28 to move upwards in place;
the second cutter 41 is connected to the second cutter holder 40, and one end of the second cutter 41 passes through the second cutter slot 43;
the second tool holder 40 is connected to the second rodless cylinder 39;
the second rodless cylinder 39 is connected to the lifting seat 28, and the second rodless cylinder 39 is used for driving the second cutter holder 40 to move so as to drive the second cutter 41 to move in the second cutter slot 43 to cut off the first film material 6.
In summary, the film roll 5 is installed in the unreeling mechanism 200, the first film material 6 in the film roll 5 passes through the film cutting mechanism 400 and then extends to be connected with the reeling shaft 2, the moving driving mechanism 4 drives the film material frame 3 to move to the material taking position, a worker takes one second film material 7 in the film material frame 3 to be stacked on the first film material 6, then the moving driving mechanism 4 drives the film material frame 3 to move to the waiting position, and the glue coating mechanism 300 coats glue on the second film material 7; then the moving driving mechanism 4 drives the film material frame 3 to move to the material taking position again, the worker takes one piece of second film material 7 in the film material frame 3 again to be stacked on the previous piece of second film material 7, then the moving driving mechanism 4 drives the film material frame 3 to move to the waiting position again, the gluing mechanism 300 coats glue on the second film material 7, the above operation is repeated until enough second film materials 7 are stacked, and the winding mechanism 100 drives the winding shaft 2 to rotate so as to wind the first film material 6 and the second film material 7, and a finished product roll 8 is obtained. Then the film cutting mechanism 400 cuts off the first film material 6, the tape winding mechanism 500 presses the adhesive tape 10 released from the adhesive tape roll 9 onto the finished product roll 8, then the winding mechanism 100 drives the winding shaft 2 to rotate so as to drive the finished product roll 8 to rotate, and further the adhesive tape 10 winds the finished product roll 8, then the tape cutting mechanism 600 cuts off the adhesive tape 10 again, and then the worker removes the finished product roll 8 wound by the adhesive tape 10 from the winding mechanism 100, wherein the finished product roll 8 can be an RO film water purifying filter element. Compared with the prior art, the manual household film rolling machine provided by the embodiment of the utility model has the advantages that the structure is simpler, the manufacturing cost and the using cost are reduced, the early purchasing cost and the later maintenance cost can be further reduced, and the economic pressure of enterprises is greatly reduced.
The technical problems, technical solutions and advantageous effects solved by the present utility model have been further described in detail in the above-described embodiments, and it should be understood that the above-described embodiments are only illustrative of the present utility model and are not intended to limit the present utility model, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present utility model should be included in the scope of protection of the present utility model.
Claims (10)
1. The manual household film rolling machine is characterized by comprising a frame (1), a rolling mechanism (100), a rolling shaft (2), an unreeling mechanism (200), a film material frame (3), a movable driving mechanism (4), a gluing mechanism (300), a film cutting mechanism (400), a tape winding mechanism (500) and a tape cutting mechanism (600); wherein,,
the unreeling mechanism (200) is connected to the frame (1), a film roll (5) is arranged in the unreeling mechanism (200), and a first film material (6) released in the film roll (5) passes through the film cutting mechanism (400) and then extends to be connected with the reeling shaft (2);
the film material frame (3) is used for placing a second film material (7), the film material frame (3) is connected to the frame (1) in a sliding manner and is provided with a material taking position and a waiting position in the sliding process, and when the film material frame (3) is positioned at the material taking position, a worker takes the second film material (7) in the film material frame (3) to be stacked on the first film material (6) connected with the winding shaft (2);
the moving driving mechanism (4) is connected with the film material rack (3) and is used for driving the film material rack (3) to move between the material taking position and the waiting position;
the gluing mechanism (300) is connected to the frame (1) and is used for coating glue on the second film material (7) in the process of stacking the second film material (7);
the winding shaft (2) is connected to the winding mechanism (100);
the winding mechanism (100) is connected to the frame (1), and the winding mechanism (100) is used for driving the winding shaft (2) to rotate so as to wind the first film material (6) and the second film material (7) to obtain a finished product roll (8);
the film cutting mechanism (400) is used for cutting off the first film material (6) after the first film material (6) and the second film material (7) are wound by the winding shaft (2) to obtain a finished product roll (8);
the adhesive tape winding mechanism (500) is connected to the frame (1), an adhesive tape roll (9) is arranged in the adhesive tape winding mechanism (500), and the adhesive tape winding mechanism (500) is used for pressing adhesive tape (10) released from the adhesive tape roll (9) onto the finished product roll (8), so that the adhesive tape (10) is wound on the finished product roll (8) when the winding mechanism (100) drives the finished product roll (8) on the winding shaft (2) to rotate;
the tape cutting mechanism (600) is connected to the tape winding mechanism (500) and is used for cutting off the tape (10) released from the tape roll (9).
2. The manual home film rolling machine according to claim 1, wherein the rolling mechanism (100) comprises a first mounting seat (11), a second mounting seat (12), a first ejector rod (13), a second ejector rod (14), a sliding rod (15), an ejector cylinder (16) and a rotary driving part (17); wherein,,
the first mounting seat (11) and the second mounting seat (12) are connected to the frame (1);
the first ejector rod (13) is rotatably connected to the first mounting seat (11), and the first ejector rod (13) is used for propping up one end part of the winding shaft (2);
the sliding rod (15) is connected to the second mounting seat (12) in a sliding manner;
the second ejector rod (14) is rotatably connected to the sliding rod (15);
the jacking cylinder (16) is connected with the sliding rod (15) and is used for driving the sliding rod (15) to move towards the winding shaft (2) so as to drive the second ejector rod (14) to jack the other end part of the winding shaft (2);
the rotary driving part (17) is in transmission connection with the first ejector rod (13) and is used for driving the first ejector rod (13) to rotate so as to drive the winding shaft (2) to rotate.
3. The artificial home film winder according to claim 1, further comprising a pinch roller (18), a swing frame (19) and at least one pinch cylinder (20); wherein,,
one end of the swing frame (19) is rotatably connected to the frame (1);
the compaction roller (18) is rotatably connected to the other end part of the swinging frame (19);
one end of the pressing cylinder (20) is hinged to the frame (1), the other end of the pressing cylinder (20) is hinged to the swinging frame (19), and the pressing cylinder (20) is used for driving the swinging frame (19) to swing in a rotating mode to drive the pressing roller (18) to press the first film material (6) and the second film material (7) to the winding shaft (2) when the winding shaft (2) rotates to wind the first film material (6) and the second film material (7).
4. The manual home film winding machine according to claim 1, wherein the unwinding mechanism (200) comprises an unwinding shaft (21), a magnetic powder brake (22) and at least one guiding roller (23); wherein,,
the unreeling shaft (21) is rotatably connected to the rack (1), and the film roll (5) is mounted on the unreeling shaft (21);
the magnetic powder brake (22) is arranged on the frame (1) and is connected with the unreeling shaft (21);
the guide roller (23) is rotatably connected to the frame (1), and the first film material (6) released in the film roll (5) is connected to the guide roller (23) and extends to be connected with the winding shaft (2) after passing through the film cutting mechanism (400).
5. The manual home film winding machine according to claim 1, wherein,
the movement driving mechanism (4) comprises a driving cylinder;
the cylinder body of the driving cylinder is connected with any one of the film material rack (3) and the frame (1);
and a piston rod of the driving cylinder is connected with the other one of the film material rack (3) and the rack (1).
6. The manual home film winder according to claim 1, wherein the gluing mechanism (300) comprises a triaxial motion platform (24) and a gluing gun (25); wherein,,
the glue coating gun (25) is connected to the triaxial moving platform (24), and the glue coating gun (25) is used for coating glue on the second film material (7) in the moving process;
the three-axis motion platform (24) is connected to the frame (1), and the three-axis motion platform (24) moves to drive the glue gun (25) to move along the X direction, the Y direction and the Z direction.
7. The manual home film winding machine according to claim 1, further comprising a bracket (26) and a glue container, the bracket (26) being connected to the frame (1), the glue container being intended to be placed on the bracket (26).
8. The manual home film winding machine according to claim 1, wherein the tape winding mechanism (500) comprises a moving seat (27), a lifting seat (28), a translation driving part (29), a lifting driving part (30), a mounting shaft (31), a transition roller (32), a supporting plate (33) and a tape pressing roller (34); wherein,,
the first film material (6) released in the film roll (5) extends along the X direction and is connected with the winding shaft (2);
the movable seat (27) is connected to the frame (1) in a sliding manner along the X direction and has a cutting-off position and a pressing-attaching position in the sliding process;
the lifting seat (28) is connected to the movable seat (27) in a sliding manner along the vertical direction;
the transition roller (32) is rotatably connected to the lifting seat (28);
the supporting plate (33) is connected to the lifting seat (28);
the installation shaft (31) is rotatably connected to the lifting seat (28), the installation shaft (31) is used for installing the adhesive tape roll (9), and the adhesive tape (10) released in the adhesive tape roll (9) is connected to the transition roller (32) and then passes through the adhesive tape pressing roller (34) and extends to the upper end surface of the supporting plate (33);
the adhesive tape pressing roller (34) is rotatably connected to the lifting seat (28) and is used for pressing the adhesive tape (10) on the upper end surface of the supporting plate (33);
the translation driving component (29) is connected to the frame (1) and is connected with the moving seat (27), the translation driving component (29) is used for driving the moving seat (27) to move between the cutting-off position and the pressing-attaching position, and when the moving seat (27) moves to the pressing-attaching position, the adhesive tape (10) extending to the upper end face of the supporting plate (33) is aligned with the finished product roll (8) on the winding shaft (2);
the lifting driving component (30) is arranged on the movable seat (27) and is connected with the lifting seat (28), and the lifting driving component (30) is used for driving the lifting seat (28) to move upwards when the movable seat (27) moves to the pressing position so as to drive the supporting plate (33) to move upwards and further press and paste the adhesive tape (10) extending to the upper end surface of the supporting plate (33) on the finished product roll (8);
the tape cutting mechanism (600) is connected to the lifting seat (28), and when the movable seat (27) moves to the cutting position, the tape cutting mechanism (600) moves between the finished product roll (8) and the tape pressing roller (34) and is used for cutting off the adhesive tape (10) on the upper end face of the supporting plate (33).
9. The manual home film winding machine according to claim 8, wherein the tape cutting mechanism (600) comprises a first rodless cylinder (35), a first blade holder (36) and a first cutter (37); wherein,,
the supporting plate (33) is provided with a first cutter groove (38);
the first cutter (37) is connected to the first cutter holder (36), and one end part of the first cutter (37) penetrates through the first cutter groove (38);
the first tool apron (36) is connected to the first rodless cylinder (35);
the first rodless cylinder (35) is connected to the lifting seat (28) and located below the supporting plate (33), and the first rodless cylinder (35) is used for driving the first cutter holder (36) to move so as to drive the first cutter (37) to move in the first cutter groove (38) to cut off the adhesive tape (10) on the upper end face of the supporting plate (33).
10. The manual home film winding machine according to claim 8, wherein the film cutting mechanism (400) comprises a second rodless cylinder (39), a second blade holder (40), a second cutter (41) and a backing plate (42); wherein,,
the base plate (42) is connected to the lifting seat (28), a second cutter groove (43) is formed in the base plate (42), and when the lifting driving component (30) drives the lifting seat (28) to move upwards in place, the base plate (42) is propped against the lower surface of the first film material (6);
the second cutter (41) is connected to the second cutter holder (40), and one end part of the second cutter (41) penetrates through the second cutter groove (43);
the second tool apron (40) is connected to the second rodless cylinder (39);
the second rodless cylinder (39) is connected to the lifting seat (28), and the second rodless cylinder (39) is used for driving the second cutter seat (40) to move so as to drive the second cutter (41) to move in the second cutter groove (43) to cut off the first film material (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320330145.2U CN219636471U (en) | 2023-02-27 | 2023-02-27 | Manual household film rolling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320330145.2U CN219636471U (en) | 2023-02-27 | 2023-02-27 | Manual household film rolling machine |
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| Publication Number | Publication Date |
|---|---|
| CN219636471U true CN219636471U (en) | 2023-09-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320330145.2U Active CN219636471U (en) | 2023-02-27 | 2023-02-27 | Manual household film rolling machine |
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| Country | Link |
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| CN (1) | CN219636471U (en) |
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- 2023-02-27 CN CN202320330145.2U patent/CN219636471U/en active Active
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