CN219620588U

CN219620588U - Broken belt inspection device for wrapping machine

Info

Publication number: CN219620588U
Application number: CN202320644526.8U
Authority: CN
Inventors: 汪先全
Original assignee: Chuzhou Huanxinyang Electrical Equipment Co ltd
Current assignee: Chuzhou Huanxinyang Electrical Equipment Co ltd
Priority date: 2023-03-28
Filing date: 2023-03-28
Publication date: 2023-09-01
Anticipated expiration: 2033-03-28

Abstract

The utility model discloses a broken belt checking device for a wrapping machine, which relates to the technical field of wrapping machines and comprises an L-shaped supporting seat, wherein a servo motor is arranged on one side of the L-shaped supporting seat, a fixed rod is arranged on one side of the L-shaped supporting seat, a movable guide roller is arranged on the outer side of the fixed rod, a monitoring roller is arranged at the bottom of the movable guide roller, a fixed ring is arranged on the outer side of the monitoring roller, a tension rope is arranged at the bottom of the fixed ring, a telescopic spring is arranged at the bottom of the tension rope, and a metal movable sliding block is arranged at the bottom of the telescopic spring. According to the utility model, the monitoring roller is driven to rotate by friction between the monitoring roller and the wrapping belt, the telescopic spring is lifted up when the tension rope is wound, so that the metal movable sliding block moves upwards, the output wiring and the input wiring are disconnected and cannot form a complete loop, when the wrapping belt is wound or disconnected, the friction force disappears, the metal movable sliding block is restored to trigger the audible and visual alarm to finish alarm prompt, and the mode has lower use cost and higher accuracy.

Description

Broken belt inspection device for wrapping machine

Technical Field

The utility model relates to the technical field of wrapping machines, in particular to a broken belt checking device for a wrapping machine.

Background

The winding machine is a machine which winds the wrapping tape (mica tape, cotton paper tape, aluminum foil, polyester film and the like) on the core wire through rotation of the rotating disc, is mainly used for winding insulating core wires of wires, cables, control cables, optical cables and the like, is divided into a single layer, a double layer and a three layer of winding, the wrapping tape (mica tape, cotton paper tape, aluminum foil, polyester film and the like) rotates through the rotating disc and winds the wrapping tape on the core wire, special people are required to be arranged to monitor the winding condition of the core wire in order to ensure the winding quality of the core wire, and if monitoring errors occur, the winding tape is used up or the breakage condition is not found in time, the product is reworked.

The prior art has the following defects: the general condition that is on the market is broken or used up through the manual work on one side of wrapping machine through the manual work observing, wrapping the band, not only the effect is not ideal through the mode of manual monitoring, extravagant manpower simultaneously, simultaneously when the roller is being initially installed on the carousel around wrapping, because the initial diameter of roller is great around wrapping, need adjust the guide roll and rotate the degree of tightening of the last band body of wrapping around on the roller, and along with the roller of wrapping use after, the roller diameter of wrapping becomes smaller gradually for the band is in non-tightening state around on guide roll and the rotor, and make follow-up effect of wrapping to the heart yearn relatively poor.

Such as the patent: a broken belt detection device (publication number: CN 214672009U) of a wrapping machine comprises a bottom plate, wherein a mounting plate is fixedly connected above the bottom plate, a wrapping roller is arranged on one side of the mounting plate, an adjusting box is arranged on one side of the wrapping roller, a fixed shaft is fixedly connected on one side of the adjusting box, and a driving roller is sleeved on the fixed shaft. According to the utility model, the wrapping belt on the wrapping roller sequentially runs along the driving roller and the guide roller until reaching the core wire, the core wire is wrapped, the high-definition camera arranged at one side of the regulating box is used, the wrapping belt passing through the high-definition camera can be shot and detected in real time, the subsequent wrapping quality of the core wire is improved to a certain extent, when the high-definition camera detects that the wrapping belt has loopholes or cracks, the detection signal is transmitted to the controller, and the controller controls the wrapping roller to stop rotating, so that the equipment can be stopped in time, the production efficiency is improved, and the production cost is reduced.

The existing broken belt detection device of the wrapping machine detects whether the wrapping belt is broken or not through the high-definition camera, the detection mode is difficult to achieve, wrapping operation is carried out at a high speed in actual use, and further the definition of camera shooting is fuzzy, and meanwhile the use cost of the device is high due to the use of the camera and the industrial computer, so that the device is not beneficial to actual use. Therefore, it is necessary to solve the above-mentioned problems by inventing a breakage detecting device for a wrapping machine.

Disclosure of Invention

The utility model aims to provide a broken belt checking device for a wrapping machine, which aims to solve the problem that the detection mode is difficult to realize in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a wrap machine is with broken area inspection device, includes L shape supporting seat, one side of L shape supporting seat is provided with the package dish, one side of L shape supporting seat is provided with servo motor, one side of L shape supporting seat is provided with the dead lever, the outside of dead lever is provided with movable guide roll, the bottom of movable guide roll is provided with the monitoring roller, one side of L shape supporting seat is provided with the angle roller, the top of L shape supporting seat is provided with spacing seat, the outside of monitoring roller is provided with solid fixed ring, gu fixed ring's bottom is provided with the pulling force rope, the bottom of pulling force rope is provided with expansion spring, expansion spring's bottom is provided with metal movable slide, the bottom of metal movable slide is provided with the slide.

Preferably, an audible and visual alarm is arranged at the bottom of the monitoring roller.

Preferably, a storage groove is formed in the outer side of the monitoring roller.

Preferably, a fixed block is arranged at the bottom of the tension rope, and the tension rope is fixedly connected with the telescopic spring through the fixed block.

Preferably, an output connection is arranged on one side of the sliding seat, and an input connection is arranged on one side of the sliding seat.

Preferably, a screw cap is provided at one side of the fixing rod.

Preferably, a rotating seat is arranged on one side of the angle roller, a movable head is arranged on one side of the angle roller, and an elastic bolt is arranged on one side of the rotating seat.

The utility model has the technical effects and advantages that:

1. the device uses the monitoring roller, the audible and visual annunciator, the fixed ring, the storage groove, the tension rope, the telescopic spring, the fixed block, the metal movable sliding block, the sliding seat, the output wiring and the input wiring, so that the device can drive the monitoring roller to rotate through friction between the monitoring roller and the wrapping belt, when the monitoring roller rotates, the tension rope is wound in the storage groove and lifts the telescopic spring, so that the metal movable sliding block moves upwards, the output wiring and the input wiring are disconnected to form a complete loop, when the wrapping belt is wound or disconnected, friction force disappears, and the metal movable sliding block is restored to touch the audible and visual annunciator to complete alarm prompt;

2. the device has used angle roller, roating seat, activity head and elasticity bolt to make the angle adjustment function of angle roller is realized to the swing joint of the accessible roating seat and activity head of the device, thereby can reduce by a wide margin when wrapping the operation around the band turn to and lead to easy cracked condition, and it is very convenient to install and dismantle the angle fixed mode through elasticity bolt simultaneously.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic view showing the overall structure of a broken belt inspection device for a wrapping machine according to the present utility model.

Fig. 2 is a schematic view showing a bottom view of a broken belt inspection device for a wrapping machine according to the present utility model.

FIG. 3 is a schematic view showing the explosive structure of a monitoring roller of a broken belt inspection device for a wrapping machine.

Fig. 4 is a schematic view of an angle roller structure of a broken belt checking device for a wrapping machine.

In the figure: 1. an L-shaped supporting seat; 2. a wrapping disc; 3. a servo motor; 4. a fixed rod; 5. a movable guide roller; 6. monitoring the roller; 7. an audible and visual alarm; 8. an angle roller; 9. a limit seat; 10. a fixing ring; 11. a storage groove; 12. a tension rope; 13. a telescopic spring; 14. a fixed block; 15. a metal movable slide block; 16. a slide; 17. an output wiring; 18. an input connection; 19. a threaded cap; 20. a rotating seat; 21. a movable head; 22. and (5) tightening the bolts.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or those that are conventionally put in use of the inventive product, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.

Furthermore, the terms "horizontal," "vertical," and the like do not denote a requirement that the component be absolutely horizontal or overhang, but rather may be slightly inclined. As "horizontal" merely means that its direction is more horizontal than "vertical", and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.

In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

The utility model provides a broken belt checking device for a wrapping machine, as shown in figures 1-4, which comprises an L-shaped supporting seat 1, wherein the L-shaped supporting seat 1 provides support for upper equipment, one side of the L-shaped supporting seat 1 is provided with a wrapping disc 2, the wrapping disc 2 is a wrapping belt containing disc of the device, one side of the L-shaped supporting seat 1 is provided with a servo motor 3, the servo motor 3 provides power for wrapping operation, one side of the L-shaped supporting seat 1 is provided with a fixed rod 4, the fixed rod 4 provides support for a movable guide roller 5, a limiting plate on the outer side of the fixed rod 4 provides limiting effect for the movable guide roller 5, the movable guide roller 5 can rotate on the fixed rod 4 and reduce friction force with wrapping belts while playing a role of guiding the wrapping belts, the bottom of the movable guide roller 5 is provided with a monitoring roller 6, one side of the L-shaped supporting seat 1 is provided with an angle roller 8, the top of the L-shaped supporting seat 1 is provided with a limiting seat 9, wherein the limiting seat 9 plays a limiting role on the cable line, the situation that the wrapping effect is poor due to movement during wrapping is avoided, the outer side of the monitoring roller 6 is provided with a fixed ring 10, the fixed ring 10 plays a fixing role on the top end of the tension rope 12, the bottom of the fixed ring 10 is provided with the tension rope 12, the bottom of the tension rope 12 is provided with a telescopic spring 13, the tension rope 12 can be rapidly pulled by the telescopic spring 13 when the traction force on the tension rope 12 disappears so as to enable the metal movable slide block 15 to move downwards, thereby realizing the triggering function of the alarm device, the bottom of the telescopic spring 13 is provided with a metal movable slide block 15, the bottom of the metal movable slide block 15 is provided with a slide seat 16, the metal movable slide block 15 can slide in the slide seat 16, and the metal movable slide block 15 is made of metal material, the material has good conductivity, so that the material can be communicated with an electric loop.

The bottom of monitoring roller 6 is provided with audible and visual annunciator 7, and wherein audible and visual annunciator 7's use makes the device possess sound and light dual warning function, has avoided the noisy or dim condition that leads to unable detection to break the area warning of service environment to the warning effect of the device has been guaranteed.

The storage groove 11 has been seted up in the outside of monitoring roller 6, but the use of storage groove 11 pulling force rope 12 accomodates, has avoided pulling force rope 12 direct and has wound the condition that the band friction damaged that leads to around the band.

The bottom of pulling force rope 12 is provided with fixed block 14, and pulling force rope 12 passes through fixed block 14 and telescopic spring 13 fixed connection to make pulling force rope 12's connection structure more stable, avoided using for a long time to lead to the fracture unable condition that provides the monitoring function.

An output wiring 17 is arranged on one side of the sliding seat 16, an input wiring 18 is arranged on one side of the sliding seat 16, the audible and visual alarm 7 of the output wiring 17 is an electric power wiring seat, the input wiring 18 is a power wiring seat, and the triggering mode of the audible and visual alarm 7 is triggered by the contact of the metal movable sliding block 15 through the separate arrangement of the lines, so that the monitoring function of the device is realized.

One side of the fixed rod 4 is provided with a screw cap 19, wherein the screw cap 19 can be connected with a screw end on the fixed rod 4, thereby facilitating the installation and the disassembly of the movable guide roller 5.

One side of angle roller 8 is provided with roating seat 20, and one side of angle roller 8 is provided with movable head 21, and one side of roating seat 20 is provided with elasticity bolt 22, and wherein roating seat 20 has realized the angle regulation function of angle roller 8 with the swing joint of movable head 21, and accessible elasticity bolt 22 is fixed this angle to frictional force that produces when can reduce by a wide margin and turn to the winding around the band, and then reduced the cracked condition and taken place.

Working principle: this broken tape inspection device for wrapping machine is through L shape supporting seat 1, the user is connected power and input wiring 18 and inserts the cable conductor in spacing seat 9, then will wrap around the band and take out movable guide roll 5 and pass behind the clearance of movable guide roll 5 and monitoring roller 6 around angle roller 8 and twine with the cable conductor, then start servo motor 3 circular telegram, when servo motor 3 starts and will be through the rotatory drive of package dish 2 around the line of wrapping and remove the winding to the cable conductor, when the line of wrapping removes in the clearance of movable guide roll 5 and monitoring roller 6, friction when removing will drive monitoring roller 6 rotatory, tension rope 12 will twine and draw up extension spring 13 in accomodating groove 11 at this moment, thereby can make metal movable slider 15 upwards move and make output wiring 17 and input wiring 18 break and can't form complete electrical circuit, when wrapping band is done or break, then frictional force disappears and through the recoil of extension spring 13 pulling monitoring roller 6 counter-rotating, thereby can make metal movable slider 15 restore and trigger audible and visual alarm 7 and complete suggestion, the user has carried out the broken tape inspection device promptly and has realized a broken tape inspection function.

The above is only a preferred embodiment of the present utility model, and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. The utility model provides a wrap machine is with broken tape inspection device, includes L shape supporting seat (1), its characterized in that: one side of L shape supporting seat (1) is provided with around package dish (2), one side of L shape supporting seat (1) is provided with servo motor (3), one side of L shape supporting seat (1) is provided with dead lever (4), the outside of dead lever (4) is provided with movable guide roll (5), the bottom of movable guide roll (5) is provided with monitoring roller (6), one side of L shape supporting seat (1) is provided with angle roller (8), the top of L shape supporting seat (1) is provided with spacing seat (9), the outside of monitoring roller (6) is provided with solid fixed ring (10), the bottom of gu fixed ring (10) is provided with pulling force rope (12), the bottom of pulling force rope (12) is provided with expansion spring (13), the bottom of expansion spring (13) is provided with metal movable slider (15), the bottom of metal movable slider (15) is provided with slide (16).

2. The belt breakage inspection apparatus for a wrapping machine according to claim 1, wherein: an audible and visual alarm (7) is arranged at the bottom of the monitoring roller (6).

3. The belt breakage inspection apparatus for a wrapping machine according to claim 1, wherein: a storage groove (11) is formed in the outer side of the monitoring roller (6).

4. The belt breakage inspection apparatus for a wrapping machine according to claim 1, wherein: the bottom of the tension rope (12) is provided with a fixed block (14), and the tension rope (12) is fixedly connected with the telescopic spring (13) through the fixed block (14).

5. The belt breakage inspection apparatus for a wrapping machine according to claim 1, wherein: an output connection (17) is arranged on one side of the sliding seat (16), and an input connection (18) is arranged on one side of the sliding seat (16).

6. The belt breakage inspection apparatus for a wrapping machine according to claim 1, wherein: one side of the fixed rod (4) is provided with a threaded cap (19).

7. The belt breakage inspection apparatus for a wrapping machine according to claim 1, wherein: one side of the angle roller (8) is provided with a rotating seat (20), one side of the angle roller (8) is provided with a movable head (21), and one side of the rotating seat (20) is provided with an elastic bolt (22).