CN219609694U

CN219609694U - Intelligent inspection device

Info

Publication number: CN219609694U
Application number: CN202320031433.8U
Authority: CN
Inventors: 杨香云; 郭鹏; 杨建华
Original assignee: Jidong Haitian Cement Wenxi Co ltd
Current assignee: Jidong Haitian Cement Wenxi Co ltd
Priority date: 2023-01-06
Filing date: 2023-01-06
Publication date: 2023-08-29
Anticipated expiration: 2033-01-06

Abstract

The utility model discloses an intelligent inspection device, which belongs to the technical field of cement production auxiliary equipment and is used for solving the technical problem; the utility model is provided with a support arm, the bottom end of the support arm is provided with a support, and the top end of the support arm is horizontally provided with a cantilever which can be arranged above a belt; the device also comprises a mounting seat which is integrated with a monitoring device and can be sleeved on the cantilever; the monitoring device is provided with a battery pack, an alarm and a camera which are in circuit communication with the battery pack, and a sensor which is in circuit communication with the alarm; the bottom end of the mounting seat can be detachably and fixedly connected to the tail end of the cantilever through a quick-release connector; the sensor is perpendicular to the surface of the belt, so that the problem of material breakage is effectively solved, and the production continuity and the product quality are guaranteed.

Description

Intelligent inspection device

Technical Field

The utility model relates to the technical field of cement production auxiliary equipment, in particular to an intelligent inspection device.

Background

The desulfurized gypsum is one of the main raw materials of cement ingredients in cement production, and the desulfurized gypsum powder also contains silicon dioxide, sodium oxide, calcium carbonate, calcium sulfite, limestone, calcium chloride, magnesium chloride and the like, and compared with other gypsum powder, the desulfurized gypsum powder has the characteristics of low price, small granularity, stable components, less content of harmful impurities, high purity and the like, and the use of the desulfurized gypsum reduces the exploitation amount of natural ore gypsum, thereby being beneficial to protecting the environment and reducing natural resources;

however, because the desulfurized gypsum has small granularity, high moisture and strong adhesion and aggregation, the phenomena of blockage and breakage are particularly easy to occur, and if the desulfurized gypsum is not treated timely, the phenomena of cement quality fluctuation and waste formation are easily caused.

Therefore, how to detect the belt running position, when the belt is found to be broken, the problem of giving an alarm and informing the monitoring personnel to timely process the abnormal event becomes an important technical problem to be solved by the person skilled in the art.

Disclosure of Invention

The utility model aims to overcome the defects in the prior art and provides an intelligent patrol device.

In order to achieve the above object, the present utility model provides the following technical solutions:

the utility model discloses an intelligent inspection device, which comprises:

the top end of the support arm is horizontally provided with a cantilever which can be placed above the belt; and also comprises

The mounting seat is integrated with the monitoring device and can be sleeved on the cantilever;

the monitoring device is provided with a battery pack, an alarm and a camera which are in circuit communication with the battery pack, and a sensor which is in circuit communication with the alarm;

the bottom end of the mounting seat can be detachably and fixedly connected to the tail end of the cantilever through a quick-release connector;

wherein the sensor is perpendicular to the belt surface.

Further, the battery pack is arranged in the mounting seat, the alarm and the sensor are mounted on the side portion of the mounting seat, and a shaft sleeve portion is arranged at the bottom of the mounting seat and used for being sleeved outside the cantilever, and the tail end of the shaft sleeve portion is fixedly connected with the quick-release connector.

Furthermore, the cross section of the cantilever is circular, and the quick release connector can be detachably and fixedly connected with the cantilever.

Further, a bottom wall is formed inside the shaft sleeve part and is used for abutting against the top end of the cantilever.

Furthermore, the quick-release joint is a three-jaw self-centering or four-jaw self-centering chuck.

Further, elastic layers made of rubber materials are uniformly distributed at the contact ends of the clamping jaws of the chuck and the cantilever.

Further, the sensor is located at a perpendicular distance of + -mm from the belt surface.

Further, the support is a remote control car, a plurality of travelling wheels are arranged at the lower part of the remote control car, and a brake device is arranged on each travelling wheel.

Furthermore, the support arm and the cantilever are of telescopic rod structures.

In the technical scheme, the intelligent inspection device provided by the utility model has the beneficial effects that:

the beneficial effects are that:

the utility model relates to an intelligent inspection device which comprises a support arm and a mounting seat integrated with a monitoring device, wherein the top end of the support arm is provided with a cantilever parallel to a horizontal plane, the mounting seat can be arranged at the tail end of the cantilever, the cantilever has a real-time monitoring function through the mounting seat, when cement is produced, whether a belt breaks materials is monitored and guided in a real-time remote manner under the condition that monitoring personnel are not arranged beside the belt, and when the belt breaks materials, on-site and network alarms are carried out through an alarm to prompt on-site personnel and related production responsible persons.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings required for the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments described in the present utility model, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.

FIG. 1 is a front view of an intelligent patrol apparatus disclosed in the present utility model;

FIG. 2 is a top view of the disclosed intelligent patrol apparatus;

FIG. 3 is an enlarged view of a portion of the intelligent patrol apparatus disclosed in the present utility model;

FIG. 4 is a cross-sectional view of A-A of the disclosed intelligent patrol apparatus.

Reference numerals illustrate:

a support arm 1; a support (2); a mounting base 3; a camera 4; an alarm 5; a sensor 6; a quick release joint 7; a belt 8;

a cantilever 101;

a travelling wheel 201;

the boss 301.

Detailed Description

In order to make the technical scheme of the present utility model better understood by those skilled in the art, the present utility model will be further described in detail with reference to the accompanying drawings.

See fig. 1, 2;

the utility model intelligent inspection device, it sets up in belt 8 one side, this intelligent inspection device includes:

a support arm 1, the bottom end of which is provided with a support 2, and the top end of the support arm 1 is horizontally provided with a cantilever 101 which can be placed above a belt 8; and also comprises

The mounting seat 3 is integrated with a monitoring device and can be sleeved on the cantilever 101;

the monitoring device is provided with a battery pack, an alarm 5 and a camera 4 which are in circuit communication with the battery pack, and a sensor 6 which is in circuit communication with the alarm 5;

wherein, the bottom end of the mounting seat 3 can be detachably and fixedly connected with the tail end of the cantilever 101 through the quick-release connector 7;

wherein the sensor 6 is perpendicular to the surface of the belt 8.

Specifically, in the structure, a support arm 1 is contacted with the ground through a support 2, the support 2 is a remote control vehicle, a plurality of travelling wheels 201 are arranged at the lower part of the remote control vehicle, a brake device is arranged on each travelling wheel 201, a remote controller (not shown) controls the travelling wheels 2 of the remote control vehicle 1 to move in a working place, meanwhile, the brake device is controlled to start, the positions of the travelling wheels 2 are locked, the travelling wheels 2 are prevented from freely rolling, a cantilever 101 is arranged at the top end of the support arm 1, the cantilever 101 is parallel to a horizontal plane, and the support arm 1 and the cantilever 101 are of telescopic rod structures, so that the position of an installation seat 3 is convenient to longitudinally and transversely adjust;

the mount pad 3 is integrated to have monitoring device, monitoring device includes group battery, camera 4, alarm 5, and with the sensor 6 of alarm 6 circuit intercommunication, monitoring device still includes the PLC control system who uses among the prior art, PLC control system has wireless transmitter, group battery is PLC control system, camera 4, alarm 5, sensor 6 provide the electric energy, camera 4 is installed on the mount pad 3 top, sensor 6 is perpendicular with belt 8 surface, preferably, sensor 6 is 50+ -1 mm with the perpendicular distance on belt 8 surface.

The sensor 6 can be a diffuse reflection photoelectric switch used in the prior art, the sensor 6 can monitor materials on the belt 8 below the cantilever 101 in real time, meanwhile, information parameters are transmitted to the PLC control system for data analysis, when the sensor 6 senses that a monitoring area breaks materials, the PLC control system respectively controls the alarm 5, the camera 4 and the wireless transmitter to work after rapidly analyzing the data, the alarm 5 can generate intense whistle to warn, the monitored video information can be transmitted to a mobile terminal of a worker through the wireless transmitter in a long-distance wireless manner, the purpose that the worker can view in a long-distance manner is achieved, and when the belt does not break materials, the sensor 6 does not output signals;

the bottom end of the mounting seat 3 can be detachably and fixedly connected to the tail end of the cantilever 101 through the quick-release connector 7, so that a monitoring device is conveniently mounted at the position of the belt 8 during cement production, the personnel investment of a station for conveying the belt 8 is reduced, the implementation and management of station safety measures are facilitated, and the purpose of real-time remote supervision and guidance is achieved;

preferably, a battery pack is arranged inside the mounting seat 3, an alarm 5 and a sensor 6 are arranged on the side part of the mounting seat 3, a shaft sleeve part 301 is arranged at the bottom of the mounting seat 3 and used for being sleeved outside the cantilever 101, and a quick-release connector 7 is fixedly connected with the tail end of the shaft sleeve part 301.

Specifically, the shaft sleeve 301 is in clearance fit with the cantilever 101, and the quick release connector 7 is fixedly connected to the lower end of the shaft sleeve 301, and preferably, the quick release connector 7 is a three-jaw self-centering or four-jaw self-centering chuck. The mounting seat 3 is stably fixedly connected to the cantilever 101 by utilizing the characteristics of the chuck, and a spanner for driving the chuck to be screwed can be carried away by an operation manager, so that the management is convenient;

see fig. 3, 4;

preferably, the cross section of the cantilever 101 is circular, and the quick release connector 7 is detachably and fixedly connected with the cantilever 101.

Specifically, a blind hole is formed in the end face of the lower end of the shaft sleeve 301, and the blind hole abuts against the tail end of the cantilever 101 through the bottom wall 302, so that the insertion depth of the limiting cantilever 101 into the shaft sleeve 301 is realized, and the positioning is accurate, and the assembly is convenient;

see fig. 4;

preferably, the quick release coupling 7 is a three-jaw self-centering or four-jaw self-centering chuck.

Specifically, the tail ends of the clamping jaws of the quick-release connector 7 are fixedly connected with an elastic layer 701 made of rubber, the friction force between the clamping jaws and the cantilever 101 is increased through the elastic layer 701, meanwhile, the clamping jaws are prevented from generating irreparable indentations on the surface of the support arm 1, and the service life of the cantilever 101 is effectively prolonged;

in the technical scheme, the electric power construction protection fence with the video monitoring and warning functions is provided by the utility model;

the beneficial effects are that:

While certain exemplary embodiments of the present utility model have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the utility model. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the utility model, which is defined by the appended claims.

Claims

1. Intelligent inspection device, its characterized in that includes:

the bottom end of the support arm (1) is provided with a support (2), and a cantilever (101) which can be placed above the belt (8) is horizontally formed at the top end of the support arm (1); and also comprises

The mounting seat (3) is integrated with a monitoring device and can be sleeved on the cantilever (101);

the monitoring device is provided with a battery pack, an alarm (5) and a camera (4) which are in circuit communication with the battery pack, and a sensor (6) which is in circuit communication with the alarm (5);

the bottom end of the mounting seat (3) can be detachably and fixedly connected to the tail end of the cantilever (101) through a quick-release connector (7);

wherein the sensor (6) is perpendicular to the surface of the belt (8).

2. The intelligent patrol apparatus of claim 1, wherein;

the battery pack is distributed inside the mounting seat (3), the alarm (5) and the sensor (6) are mounted on the side portion of the mounting seat (3), a shaft sleeve portion (301) is arranged at the bottom of the mounting seat (3) and used for being sleeved outside the cantilever (101), and the tail end of the shaft sleeve portion (301) is fixedly connected with the quick-release connector (7).

3. The intelligent patrol apparatus of claim 2, wherein;

the cross section of the cantilever (101) is circular, and the quick-release connector (7) can be detachably and fixedly connected with the cantilever (101).

4. The intelligent patrol apparatus of claim 3, wherein;

a bottom wall is formed inside the shaft sleeve part (301) and is used for abutting against and contacting with the top end of the cantilever (101).

5. The intelligent patrol apparatus of claim 3, wherein;

the quick release joint (7) is a three-jaw self-centering or four-jaw self-centering chuck.

6. The intelligent patrol apparatus of claim 5, wherein;

elastic layers (701) made of rubber materials are uniformly distributed at the contact ends of the clamping jaws of the chuck and the cantilever (101).

7. The intelligent patrol apparatus of claim 1, wherein;

the vertical distance between the sensor (6) and the surface of the belt (8) is 50+/-1 mm.

8. The intelligent patrol apparatus of claim 1, wherein;

the support (2) is a remote control car, a plurality of travelling wheels (201) are arranged at the lower part of the remote control car, and a brake device is arranged on each travelling wheel (201).

9. The intelligent patrol apparatus of claim 1, wherein;

the support arm (1) and the cantilever (101) are of telescopic rod structures.