CN219583252U - Automatic dry-mixed mortar batching system - Google Patents
Automatic dry-mixed mortar batching system Download PDFInfo
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- CN219583252U CN219583252U CN202223522942.5U CN202223522942U CN219583252U CN 219583252 U CN219583252 U CN 219583252U CN 202223522942 U CN202223522942 U CN 202223522942U CN 219583252 U CN219583252 U CN 219583252U
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- mixed mortar
- storage tank
- batching system
- dry
- feeding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model provides an automatic dry-mixed mortar batching system, and belongs to the technical field of building site mechanical equipment. The automatic dry-mixed mortar batching system comprises a plurality of material storage tanks, wherein each material storage tank is connected with a corresponding feeding auger, each feeding auger is connected to the same stirring tank, and the feeding speeds of the feeding augers are different, so that various materials enter the stirring tank in different proportions; the stirring tank is connected with a temporary storage tank, and the temporary storage tank receives and temporarily stores the dry-mixed mortar stirred by the stirring tank; the temporary storage tank is provided with a discharge hole, and the discharge hole can quantitatively discharge. The automatic dry-mixed mortar batching system can improve the preparation efficiency of the automatic dry-mixed mortar batching system.
Description
Technical Field
The utility model relates to the technical field of building site mechanical equipment, in particular to an automatic dry-mixed mortar batching system.
Background
The dry-mixed mortar is a mixture obtained by uniformly mixing and stirring other powdery materials such as sand, cement, fly ash, additives and the like in a certain proportion. The mixture can be temporarily stored in advance, discharged according to the required discharge amount when needed, and mixed with water, and then widely used for construction operations such as masonry, plastering and the like on a construction site. Because the dry-mixed mortar is used in a large amount on a construction site, how to realize the automation from the mixing and stirring of the dry-mixed mortar to the discharging of the dry-mixed mortar greatly influences the working efficiency of the construction site.
The prior art provides a dry-mixed mortar stirring building, station control system (application number 202110589038.7), and this control system is in an effort to realize the automatic control of mortar batching, stirring, ejection of compact, and wherein, this control system has set up a large amount of weighing sensor in the batching stage, and ejection of compact after each material is all through weighing sensor accurate control to realize the accurate of ratio, but can reduce the efficiency of batching simultaneously, reduce dry-mixed mortar's preparation efficiency. Moreover, for a general dry-mixed mortar batching system, the batching is not required to be too precise, and only the rough proportion is required to be met. Therefore, the preparation efficiency of the existing automatic dry-mixed mortar batching system needs to be improved.
Disclosure of Invention
Aiming at the technical problems, the utility model provides an automatic dry-mixed mortar batching system, which can improve the preparation efficiency of the automatic dry-mixed mortar batching system.
An automatic dry-mixed mortar batching system comprises a plurality of material storage tanks, wherein each material storage tank is connected with a corresponding feeding auger, each feeding auger is connected to the same stirring tank, and the feeding speeds of the feeding augers are different, so that various materials enter the stirring tank in different proportions;
the stirring tank is connected with a temporary storage tank, and the temporary storage tank receives and temporarily stores the dry-mixed mortar stirred by the stirring tank;
the temporary storage tank is provided with a discharge hole, and the discharge hole can quantitatively discharge.
Further, each feeding auger is externally connected with a variable frequency motor, and the variable frequency motors are in one-to-one correspondence with the feeding augers.
Further, the automatic dry-mixed mortar batching system further comprises a control device, wherein the control device is respectively and electrically connected with each variable frequency motor, and the feeding speed of the corresponding feeding auger is adjusted by adjusting the frequency of each variable frequency motor.
Further, each material storage tank is internally provided with a light sensor, the light sensor is arranged above the feeding end of the feeding auger, and the control device is respectively and electrically connected with each light sensor.
Further, the automatic dry-mixed mortar batching system further comprises alarm devices, the alarm devices are in one-to-one correspondence with the material storage tanks, and the control device is connected with each alarm device and used for informing the corresponding alarm device to alarm when receiving the photosensitive signals sent by the light sensors.
Further, the alarm device is a sound alarm device or a light alarm device.
Further, the temporary storage tank is provided with a sampling structure.
Further, the sampling structure comprises a sampling cavity arranged outside the temporary storage tank, a sampling groove connected with the sampling cavity and inside the temporary storage tank, and a sampling screw member, wherein the sampling screw member extends from the inner side end part of the sampling groove to the sampling cavity and is externally connected with a knob.
Further, the bottom of the sampling cavity is a curved surface provided with a through hole.
Further, the temporary storage tank is provided with a valve, a discharge hole is arranged below the valve, and the control device is electrically connected with the valve to control the valve to be opened and closed.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of an automated dry-mixed mortar batching system according to an embodiment of the present utility model;
FIG. 2 is a schematic diagram of a control relationship according to an embodiment of the present utility model;
fig. 3 is a schematic structural diagram of a mixer according to an embodiment of the present utility model.
The reference numerals in the figures illustrate:
1-a material storage tank; 2-a feeding auger; 3-a stirring tank; 4-a temporary storage tank; 5-a variable frequency motor; 6-sampling structure; 7-valve.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The terms "comprising" and "having" and any variations thereof, as used in the embodiments of the present utility model, are intended to cover non-exclusive inclusion.
As shown in fig. 1 to 3, the utility model provides an automatic dry-mixed mortar batching system, which comprises a plurality of material storage tanks 1, wherein each material storage tank 1 is connected with a corresponding feeding auger 2, each feeding auger 2 is connected with the same stirring tank 3, and the feeding speeds of the feeding augers 2 are different, so that various materials enter the stirring tank 3 in different proportions; the stirring tank 3 is connected with a temporary storage tank 4, and the temporary storage tank 4 receives and temporarily stores the dry-mixed mortar stirred by the stirring tank 3; the temporary storage tank 4 is provided with a discharge port, and the discharge port can quantitatively discharge.
According to the automatic dry-mixed mortar batching system, through the feeding auger 2 aiming at different materials and with different feeding speeds, the weighing steps of the materials are omitted, the discharging efficiency of the materials is improved, the full-automatic treatment of discharging from the material storage tank 1 and mixing from the stirring tank 3 to the temporary storage tank 4 is realized, and the preparation efficiency of the automatic dry-mixed mortar batching system is effectively improved.
Specifically, the feeding speeds of the feeding augers 2 may be different by setting the distance between the different spiral blades or selecting feeding augers 2 of different sizes, but in general, the feeding speeds of the feeding augers 2 cannot be fixed in order to make the material storage tank 1 applicable to different materials. Therefore, in the embodiment of the utility model, it is preferable that each feeding auger 2 is externally connected with a variable frequency motor 5, and the variable frequency motors 5 are in one-to-one correspondence with the feeding augers 2. The feeding auger 2 can be of the same specification, and the rotation speed of the feeding auger 2 is adjusted by adjusting the output of the corresponding variable frequency motor 5, so that the feeding speed of the feeding auger 2 is adjusted, different materials are fed at different feeding speeds, and the aim of dispensing according to the proportion by omitting the weighing step is fulfilled.
In order to monitor and adjust the feeding speed of each feeding auger 2, the automatic dry-mixed mortar batching system further comprises a control device, wherein the control device is respectively and electrically connected with each variable frequency motor 5, and the feeding speed of the corresponding feeding auger 2 is adjusted by adjusting the frequency of the variable frequency motor 5.
In the embodiment of the utility model, the feeding auger 2 is utilized to feed, and the feeding end of the feeding auger 2 is covered by materials, so that the inside of each material storage tank 1 is provided with the light sensors, the light sensors are arranged above the feeding end of the feeding auger 2, and the control device is respectively and electrically connected with each light sensor to receive signals from the light sensors and judge whether the light sensors sense light or not: if the material is sensitive, the material in the material storage tank 1 is not much, so that stable feeding of the feeding auger 2 is likely to be affected, and at the moment, staff needs to be reminded of timely feeding. Therefore, as shown in fig. 2, the automatic dry-mixed mortar batching system further comprises alarm devices, the alarm devices are in one-to-one correspondence with the material storage tanks 1, and the control device is connected with each alarm device and used for informing the corresponding alarm device to alarm when receiving the photosensitive signals sent by the light sensors. The alarm device may be a device that emits light to alarm, or may be a device that emits sound to alarm, which is not limited in this embodiment of the present utility model.
The temporary storage tank 4 is connected with the stirring tank 3, and the dry-mixed mortar which is output after the stirring tank 3 is uniformly mixed is temporarily stored. Due to the huge volume of the temporary storage tank 4, in order to meet the requirement of the staff for sampling and detecting the dry-mixed mortar to determine whether the preparation requirement is met, the temporary storage tank 4 is provided with a sampling structure 6. The sampling structure 6 comprises a sampling cavity 61 arranged outside the temporary storage tank 4, a sampling groove 62 connected with the sampling cavity 61 and the interior of the temporary storage tank 4, and a sampling screw 63, wherein the sampling screw 63 extends from the inner end of the sampling groove 62 to the sampling cavity 61 and is externally connected with a knob 64. And the bottom of the sampling cavity 61 is a curved surface provided with a through hole. When the staff needs to take a sample, only need twist the knob 64 of external connection under a few for take out dry-mixed mortar from sampling groove 62 in the sampling screw 63, get into behind the sample cavity 61, follow the through-hole of the bottom of sample cavity 61 and flow out, the equipment that whole sampling process involved is comparatively airtight, has reduced the dust when taking a sample and overflows the health threat that brings for the staff.
The dry-mixed mortar is temporarily stored in the temporary storage tank 4 and needs to be output according to the actual needs of workers, so that a valve 7 is arranged in the temporary storage tank 4, a discharge hole is arranged below the valve 7, and the control device is electrically connected with the valve 7 to control the valve 7 to be opened and closed.
In summary, the working process of the utility model is as follows: the automatic dry-mixed mortar batching system comprises a plurality of material storage tanks, wherein each material storage tank is connected with a corresponding feeding auger, and each feeding auger is controlled by a variable frequency motor to feed materials to the stirring tank at different speeds, so that different materials enter the stirring tank at different proportions. And after the stirring tank is used for stirring the dry-mixed mortar uniformly, feeding the stirred dry-mixed mortar into the temporary storage tank for temporary storage. The staff can sample the dry-mixed mortar in the temporary storage tank through the sampling structure that the temporary storage tank set up and detect, ensures that dry-mixed mortar's quality meets the requirements.
The beneficial effects of the utility model are as follows: the automatic dry-mixed mortar batching system comprises a plurality of material storage tanks, wherein each material storage tank is connected with a corresponding feeding auger, and each feeding auger is controlled by a variable frequency motor to feed materials to the stirring tank at different speeds, so that different materials enter the stirring tank at different proportions. And after the stirring tank is used for stirring the dry-mixed mortar uniformly, feeding the stirred dry-mixed mortar into the temporary storage tank for temporary storage. The temporary storage tank is provided with a discharge hole capable of quantitatively discharging. The feeding auger feeds materials to the stirring tank at different feeding speeds, so that a metering device is omitted, the structure becomes simple, the requirement of the proportion of the dry-mixed mortar can be met, and the preparation efficiency of an automatic dry-mixed mortar batching system is improved.
In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships conventionally put in use of the inventive product, are merely for convenience of describing the present utility model and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
Finally, it should be noted that: the above examples are only specific embodiments of the present utility model, and are not intended to limit the scope of the present utility model, but it should be understood by those skilled in the art that the present utility model is not limited thereto, and that the present utility model is described in detail with reference to the foregoing examples: any person skilled in the art may modify or easily conceive of the technical solution described in the foregoing embodiments, or perform equivalent substitution of some of the technical features, while remaining within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit of the corresponding technical solutions. Are intended to be encompassed within the scope of the present utility model. Therefore, the protection scope of the utility model is subject to the protection scope of the claims.
Claims (10)
1. An automatic dry-mixed mortar batching system comprises a plurality of material storage tanks, and is characterized in that,
each material storage tank is connected with a corresponding feeding auger, each feeding auger is connected to the same stirring tank, and the feeding speeds of the feeding augers are different, so that various materials enter the stirring tank in different proportions;
the stirring tank is connected with a temporary storage tank, and the temporary storage tank receives and temporarily stores the dry-mixed mortar stirred by the stirring tank;
the temporary storage tank is provided with a discharge hole, and the discharge hole can quantitatively discharge.
2. The automatic dry-mixed mortar batching system according to claim 1, wherein each feeding auger is externally connected with a variable frequency motor, and the variable frequency motors are in one-to-one correspondence with the feeding augers.
3. The automated dry-mixed mortar batching system according to claim 2, further comprising a control device, wherein the control device is electrically connected to each variable frequency motor, and adjusts the feeding speed of the corresponding feeding auger by adjusting the frequency of each variable frequency motor.
4. The automated dry-mixed mortar batching system according to claim 3 wherein each material storage tank is provided with a light sensor, wherein the light sensor is arranged above the feeding end of the feeding auger, and wherein the control device is electrically connected to each light sensor.
5. The automated dry-mixed mortar batching system according to claim 4, further comprising alarm devices, wherein the alarm devices are in one-to-one correspondence with the material storage tanks, and the control device is connected with each alarm device and used for notifying the corresponding alarm device to alarm when receiving the photosensitive signal sent by the light sensor.
6. The automated dry-mixed mortar batching system according to claim 5, wherein the alarm device is a sound alarm device or a light alarm device.
7. The automated dry-mixed mortar batching system according to claim 1, wherein the temporary storage tank is provided with a sampling structure.
8. The automated dry-mixed mortar batching system according to claim 7, wherein the sampling structure comprises a sampling cavity disposed outside the temporary storage tank, a sampling groove connecting the sampling cavity and the interior of the temporary storage tank, and a sampling screw extending from an inner end of the sampling groove to the sampling cavity and circumscribing a knob.
9. The automated dry-mixed mortar batching system according to claim 8, wherein the bottom of the sampling cavity is a curved surface provided with through holes.
10. The automated dry-mixed mortar batching system according to claim 3, wherein the temporary storage tank is provided with a valve, a discharge hole is arranged below the valve, and the control device is electrically connected with the valve to control the valve to be opened and closed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223522942.5U CN219583252U (en) | 2022-12-27 | 2022-12-27 | Automatic dry-mixed mortar batching system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223522942.5U CN219583252U (en) | 2022-12-27 | 2022-12-27 | Automatic dry-mixed mortar batching system |
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| Publication Number | Publication Date |
|---|---|
| CN219583252U true CN219583252U (en) | 2023-08-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223522942.5U Active CN219583252U (en) | 2022-12-27 | 2022-12-27 | Automatic dry-mixed mortar batching system |
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| Country | Link |
|---|---|
| CN (1) | CN219583252U (en) |
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2022
- 2022-12-27 CN CN202223522942.5U patent/CN219583252U/en active Active
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