CN207736527U - A kind of device that mortar cementing tank automatically controls - Google Patents
A kind of device that mortar cementing tank automatically controls Download PDFInfo
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- CN207736527U CN207736527U CN201721775540.2U CN201721775540U CN207736527U CN 207736527 U CN207736527 U CN 207736527U CN 201721775540 U CN201721775540 U CN 201721775540U CN 207736527 U CN207736527 U CN 207736527U
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- motor
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- microprocessor
- control unit
- cement
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- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 29
- 238000003756 stirring Methods 0.000 claims abstract description 29
- 230000002463 transducing effect Effects 0.000 claims abstract description 16
- 239000004568 cement Substances 0.000 claims description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 37
- 239000004576 sand Substances 0.000 claims description 31
- 238000004891 communication Methods 0.000 claims description 25
- 238000005303 weighing Methods 0.000 claims description 20
- 238000001514 detection method Methods 0.000 claims description 12
- 239000004567 concrete Substances 0.000 claims description 10
- 239000004973 liquid crystal related substance Substances 0.000 claims description 10
- 238000000819 phase cycle Methods 0.000 claims description 10
- 230000005484 gravity Effects 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 12
- 239000002994 raw material Substances 0.000 abstract description 6
- 238000010276 construction Methods 0.000 abstract description 4
- 239000011083 cement mortar Substances 0.000 description 7
- 230000005611 electricity Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000012615 aggregate Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000011509 cement plaster Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000008030 elimination Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- -1 i.e. Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Landscapes
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The utility model discloses a kind of devices that mortar cementing tank automatically controls, including collecting unit, control unit and execution unit, collecting unit includes multiple sensors and transducing signal collector, control unit includes A.C. contactor control module and relay module, execution unit includes vibration motor, stirring motor, blanking motor and pump motor, collecting unit, control unit is separately connected microprocessor, control unit connects execution unit, the utility model structural principle is simple, high degree of automation, automatically controlling for mortar cementing tank may be implemented, complete filling, dnockout, unloading work.The utility model uses multiple sensors, the ratio of each raw material of strict guarantee to improve quality of material, improve construction quality.
Description
Technical field
The utility model is related to mortar cementing tank control technology field, specially a kind of dress that mortar cementing tank automatically controls
It sets.
Background technology
In Building class construction site, cement and sand mixing are a cumbersome and fine job, because cement mixing
Quality directly affects the quality of this entire engineering.Certain building sites use manual operation, are completed by manipulating the equipment such as motor and water pump
Dnockout operates.Exactly because and also manual operation the reason of, it cannot be guaranteed that the science of sand, cement and water ratio.
Also one is operated using blender.Cement mixer is also known as concrete mixer, is for cement, sand
Stone aggregate and water mixing and mixing at concrete mixture machinery, mainly by mix cylinder, charging and shedding mechanism, water system,
The compositions such as prime mover, transmission mechanism, rack and supporting arrangement.Cement mortar be by cement, fine aggregate and water, i.e., cement+sand+
Water, the mortar being made into as needed, cement mixed mortar are formulated by cement, fine aggregate, lime and water.The two is not
Same concept, call is different, and use is also different;Usually said 1:3 cement mortar are with 1 weight cement and 3 weight sand
Cooperation, actually ignores the ingredient of water, generally in 0.6 or so ratio, i.e., should become 1:3:0.6, the density of cement mortar is
2000Kg/m3。
The mortar mixer used in the prior art has following several:
Chinese patent CN106863597A discloses a kind of spiral mortar mixer, and referring to Fig. 1, the blender is by stirring
Axis 10, rack 11, motor 1 and two-direction switch 6 are mixed by manufacturing and designing, 2 be engine base, and 3 be screw, and 4 be machine seat board, 5
It is control stick for power supply terminal, 7,8 be drill chuck, and 9 be connected set bearing, and 12 be screw rod, and 13 be semicircle foot.Spiral mortar
Blender is combined by material space, no pulley foot energy automatically walk unlimited by material space, work using agitating shaft and rack
It is efficient.Material stirs to and fro by the screw rod of spiral mortar mixer agitating shaft, pressure, the cement sand of raw material
The mortar for adding water, stirring ripe material.The main screw lift of spiral mortar mixer is about 30 kilograms, is convenient for building decoration work upstairs
Make, is a kind of Architectural Equipment for saving labour.
Chinese patent CN204079506U discloses a kind of miniaturization cement plaster blender, referring to attached drawing 2, the blender
Including rack 1 and agitating device 2, the rack 1 is equipped with controller 11, motor 12 and support device 13, the agitating device 2
It is set in support device 13 and is electrically connected with the controller 11, the agitating device 2 includes agitator 21 and is set to institute
The blender 22 in agitator is stated, agitator 21 is equipped with feed inlet 211 and discharge port 212, blender 22 and 11 electricity of controller
Connection, the motor drive support device inclined lift to pour out the content of agitator from discharge port.The miniaturization cement
The structure of mortar mixer is simple, small, mobile transport and easy to use, and clean hygiene, is not likely to produce pollution, especially
It is suitble to the small job spaces such as lavatory, sandwich wall, ceiling upper space, also allows for repairing work outside skyscraper.
But blender the degree of automation in the prior art is low, the mixing ratio error of each raw material is bigger, leads to cement
Mortar quality is unstable, cannot meet stringent ratio requirement of the high quality buildings to mortar cement;And existing blender needs
Artificial more, manual labor is big, and cost of labor is higher, is also unfavorable for improving production efficiency.
Invention content
It is above-mentioned to solve the purpose of this utility model is to provide a kind of method and device that mortar cementing tank automatically controls
The problem of being proposed in background technology, improves the degree of automation of blender, strictly matches each raw material, ensures the matter of cement mortar
Amount, and artificial participation is reduced, labor intensity is reduced, cost of labor is reduced, improves production efficiency.
To achieve the above object, the utility model provides the following technical solutions:A kind of mortar cementing tank automatic control device,
Including collecting unit, control unit and execution unit, the collecting unit includes multiple sensors and transducing signal collector, institute
It includes A.C. contactor control module and relay module to state control unit, and the execution unit includes vibration motor, stirring electricity
Machine, blanking motor and pump motor, the collecting unit, control unit are separately connected microprocessor, described control unit connection
Execution unit.Stirring motor drives tank body rotation, and then cement, sand, water is made to mix, blanking motor control sand,
In dumped down to stirred box body, vibration motor makes the material being stirred smoothly be unloaded on bulk cement carrier.
Multiple sensors include cement weighing sensor, sand weighing sensor and electromagnetic flowmeter, and the cement is weighed
Sensor, sand weighing sensor and electromagnetic flowmeter connect microprocessor by transducing signal collector respectively.The water pump
Motor pulls water out, and the flow of water is controlled by electromagnetic flowmeter.When the flow of water reaches the numerical value of setting, control unit
It is out of service to control pump motor, to stop pumping.
The microprocessor is separately connected vibration motor, stirring motor, blanking motor by A.C. contactor control module
And pump motor.
The mortar cementing tank automatic control device further include GPS locator, line temperature/phase sequence/electric energy detection module,
GPRS communication modules, serial communication modular, power module, button touch-control module and segment liquid crystal display screen;The GPS positioning
Device, line temperature/phase sequence/electric energy detection module, GPRS communication modules, serial communication modular, power module, button touch-control module and section
Formula liquid crystal display is separately connected microprocessor, and the GPRS communication modules connect high in the clouds quotient's concrete platform.
Preferably, the microprocessor uses the microcontroller of model STM32F103RC.
Preferably, the gravity sensor of the transducing signal collector model SB-1AXDH17H0726.
Compared with prior art, the utility model has the beneficial effects that:
(1) the utility model structural principle is simple, high degree of automation, and automatically controlling for mortar cementing tank may be implemented,
Complete filling, dnockout, unloading work.The design uses multiple sensors, the ratio of each raw material of strict guarantee to improve material matter
Amount improves construction quality.
(2) the utility model can replace original manual operation, all be accurately controlled by sensor, and it is not true to reduce personnel
Determine factor, improve the quality of production, saves personnel's input.
(3) the utility model by cement quality, sand quality, water consumption set a preset value, if
Any one or more beyond preset value in cement quality, sand quality or water consumption, microprocessor controls acousto-optic
Alarm sends out alarm, and master switch of cutting off the power, and to remind operating personnel to check situation, stops stirring.
Description of the drawings
Fig. 1 is a kind of spiral mortar mixer in the prior art;
Fig. 2 is a kind of miniaturization cement plaster blender in the prior art;
Fig. 3 is the utility model entirety control principle drawing;
Fig. 4 is the utility model flow chart.
In Fig. 3-4:1, transducing signal collector;2, A.C. contactor control module;3, relay module;4, vibrations electricity
Machine;5, stirring motor;6, blanking motor;7, pump motor;8, microprocessor;9, cement weighing sensor;10, sand is weighed biography
Sensor;11, electromagnetic flowmeter;14, audible-visual annunciator;15, battery main switch.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
Embodiment 1
Fig. 3-4 is please referred to, the utility model provides a kind of technical solution:A kind of mortar cementing tank automatic control device, packet
Collecting unit, control unit and execution unit are included, collecting unit includes multiple sensors and transducing signal collector 1, and control is single
Member includes A.C. contactor control module 2 and relay module 3, and execution unit includes vibration motor 4, stirring motor 5, blanking
Motor 6 and pump motor 7, collecting unit, control unit and are separately connected microprocessor 8, and described control unit connection executes list
Member.Stirring motor drives tank body rotation, and then cement, sand, water is made to mix, and blanking motor controls sand dumped down
Into stirred box body, vibration motor makes the material being stirred smoothly be unloaded on bulk cement carrier.
Multiple sensors include cement weighing sensor 9, sand weighing sensor 10 and electromagnetic flowmeter 11, and cement is weighed
Sensor 9, sand weighing sensor 10 and electromagnetic flowmeter 11 connect microprocessor 8 by transducing signal collector 1 respectively;
The gravity sensor of 1 model SB-1AXDH17H0726 of transducing signal collector;
Microprocessor 8 is separately connected vibration motor 4, stirring motor 5, blanking motor 6 by A.C. contactor control module 2
With pump motor 7;The microprocessor 8 is separately connected audible-visual annunciator 14 and battery main switch 15 by relay module 3;
Further include GPS locator 16, line temperature/phase sequence/electric energy detection module 17, GPRS communication modules 18, serial communication mould
Block 19, power module 20, button touch-control module 21 and segment liquid crystal display screen 22;GPS locator 16, line temperature/phase sequence/electric energy inspection
It is aobvious to survey module 17, GPRS communication modules 18, serial communication modular 19, power module 20, button touch-control module 21 and segment liquid crystal
Display screen 22 is separately connected microprocessor 8, and GPRS communication modules 18 connect high in the clouds quotient's concrete platform 23.
Wherein, relay module is used for controlling audible-visual annunciator and control power status;A.C. contactor control module is used
To control motor, the operations such as completion stirring plus water, discharging;Line temperature/phase sequence/electric energy detection module be used for detection line, sequentially, leakage
Electricity, short circuit etc.;GPS locator is used for realizing GPS positioning, when tank body change in location, reminds user's calibration and peeling;GPRS
Communication module realizes the device network savvy, and the equipment is allow to access wisdom quotient's concrete platform centered management;Serial communication modular
Realize other expanded functions, such as the detection of building site dust content.
In the utility model, microprocessor 8 uses the microcontroller of model STM32F103RC.The list of STM32F103RC
Piece machine may operate at two kinds of low-power consumption mode-idle modes and power-down mode, can select which kind of pattern operated in by software.
When idle mode, chip master clock is closed, but partial function module is still run.Chip whole clock is closed true under power-down mode
It protects chip power-consumption and reaches minimum.In the normal mode of operation, master clock frequency elimination mode also may be selected to work, it is ensured that in power consumption and property
It is flexibly used between energy.High-effect, abundant function module and configuration, the microcontroller of STM32F103RC can flexibly be used for various
Application scenario.
Write-in program in microcontroller 8 in the utility model, the functional steps which can be real are as follows:
When A, needing to stir mortar, staff triggers blanking by control panel and operates, cement weighing sensor, sand
Weighing sensor and electromagnetic flowmeter acquire cement, sand weight and water flow respectively, and transducing signal collector will be adopted
The signal of collection feeds back to microprocessor;
B, microprocessor sends control instruction, control stirring electricity according to the signal box A.C. contactor control module received
Machine, stirring, the cement after stirring are directly loadable into bulk cement carrier.
C, control blanking motor carries out blanking after reaching mixing time, and blanking motor is controlled by feeding back obtained weight
Speed controls blanking velocity, while controlling water flow.
D, microprocessor by cement quality, sand quality and water consumption presentation of information at this time in segment liquid crystal display screen,
For operating personnel refering to;And high in the clouds quotient's concrete platform is sent to by GPRS communication modules.
The automatic blanking of the utility model is a closed-loop control system, and accurate to increase by the way of dynamic measuring
Degree;Dynamic measuring is the time that blanking completion is predicted according to feedback information, then completes the setting blanking of blanking time according to distance
Speed, and then promote blanking accuracy.Control blanking velocity is arrived involved in dynamic measuring, blanking velocity is according to weighing and sensing
Device obtains, and while the speed expected under control, should also control water flow accordingly.Here water flow feedback and water flow
Control ensure that the cement mortar tank stirs out the quality without material come.
Embodiment 2
Fig. 3-4 is please referred to, the utility model provides a kind of technical solution:A kind of mortar cementing tank automatic control device, packet
Collecting unit, control unit and execution unit are included, collecting unit includes multiple sensors and transducing signal collector 1, and control is single
Member includes A.C. contactor control module 2 and relay module 3, and execution unit includes vibration motor 4, stirring motor 5, blanking electricity
Machine 6 and pump motor 7, collecting unit, control unit and are separately connected microprocessor 8, and described control unit connection executes list
Member.Stirring motor drives tank body rotation, and then cement, sand, water is made to mix, and blanking motor controls sand dumped down
Into stirred box body, vibration motor makes the material being stirred smoothly be unloaded on bulk cement carrier.
Multiple sensors include cement weighing sensor 9, sand weighing sensor 10 and electromagnetic flowmeter 11, and cement is weighed
Sensor 9, sand weighing sensor 10 and electromagnetic flowmeter 11 connect microprocessor 8 by transducing signal collector 1 respectively.
The pump motor pulls water out, and the flow of water is controlled by electromagnetic flowmeter.When the flow of water reaches the numerical value of setting,
Control unit control pump motor is out of service, to stop pumping, 1 model SB-1AXDH17H0726 of transducing signal collector
Gravity sensor.
Microprocessor 8 is separately connected vibration motor 4, stirring motor 5, blanking motor 6 by A.C. contactor control module 2
With pump motor 7;The microprocessor 8 is separately connected audible-visual annunciator 14 and battery main switch 15 by relay module 3.
Further include GPS locator 16, line temperature/phase sequence/electric energy detection module 17, GPRS communication modules 18, serial communication mould
Block 19, power module 20, button touch-control module 21 and segment liquid crystal display screen 22;GPS locator 16, line temperature/phase sequence/electric energy inspection
It is aobvious to survey module 17, GPRS communication modules 18, serial communication modular 19, power module 20, button touch-control module 21 and segment liquid crystal
Display screen 22 is separately connected microprocessor 8, and GPRS communication modules 18 connect high in the clouds quotient's concrete platform 23.
Relay module is used for controlling audible-visual annunciator and control power status;A.C. contactor control module is used for controlling
Motor completes the operations such as stirring plus water, discharging;Line temperature/phase sequence/electric energy detection module be used for detection line, sequentially, electric leakage, it is short
Road etc.;GPS locator is used for realizing GPS positioning, when tank body change in location, reminds user's calibration and peeling;GPRS communicates mould
Block realizes the device network savvy, and the equipment is allow to access wisdom quotient's concrete platform centered management;Serial communication modular realizes it
Its expanded function, such as the detection of building site dust content.
In the utility model, microprocessor 8 uses the microcontroller of model STM32F103RC.The list of STM32F103RC
Piece machine may operate at two kinds of low-power consumption mode-idle modes and power-down mode, can select which kind of pattern operated in by software.
When idle mode, chip master clock is closed, but partial function module is still run.Chip whole clock is closed true under power-down mode
It protects chip power-consumption and reaches minimum.In the normal mode of operation, master clock frequency elimination mode also may be selected to work, it is ensured that in power consumption and property
It is flexibly used between energy.High-effect, abundant function module and configuration, the microcontroller of STM32F103RC can flexibly be used for various
Application scenario.
Write-in program in microcontroller 8 in the utility model, the functional steps which can be real are as follows:
When A, needing to stir mortar, staff triggers blanking by control panel and operates, cement weighing sensor, sand
Weighing sensor and electromagnetic flowmeter acquire cement, sand weight and water flow respectively, and transducing signal collector will be adopted
The signal of collection feeds back to microprocessor;
B, microprocessor sends control instruction, control stirring electricity according to the signal box A.C. contactor control module received
Machine, stirring, the cement after stirring are directly loadable into bulk cement carrier.
C, microprocessor by cement quality, sand quality and water consumption presentation of information at this time in segment liquid crystal display screen,
For operating personnel refering to;And high in the clouds quotient's concrete platform is sent to by GPRS communication modules.
D, during cement, sand, water mixing, if any one in cement quality, sand quality or water consumption
A or multiple beyond preset value, microcontroller control execution unit is adjusted into Mobile state, and microprocessor controls acousto-optic report
Alert device sends out alarm, and master switch of cutting off the power.
The automatic blanking of the utility model is a closed-loop control system, and accurate to increase by the way of dynamic measuring
Degree;Dynamic measuring is the time that blanking completion is predicted according to feedback information, then completes the setting blanking of blanking time according to distance
Speed, and then promote blanking accuracy.Control blanking velocity is arrived involved in dynamic measuring, blanking velocity is according to weighing and sensing
Device obtains, and while the speed expected under control, should also control water flow accordingly.Here water flow feedback and water flow
Control ensure that the cement mortar tank stirs out the quality without material come.
In conclusion the utility model structural principle is simple, the automatic of mortar cementing tank may be implemented in high degree of automation
Filling, dnockout, unloading work are completed in control.The design uses multiple sensors, the ratio of each raw material of strict guarantee to improve
Quality of material improves construction quality;The utility model can replace original manual operation, all be accurately controlled by sensor,
Reduction personnel's uncertain factor improves the quality of production, saves personnel's input.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is appreciated that can these embodiments be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaiied
Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.
Claims (3)
1. a kind of device that mortar cementing tank automatically controls, including collecting unit, control unit and execution unit, feature exist
In:The collecting unit includes multiple sensors and transducing signal collector (1), and described control unit includes A.C. contactor control
Molding block (2) and relay module (3), the execution unit include vibration motor (4), stirring motor (5), blanking motor (6)
With pump motor (7), the collecting unit, control unit and it is separately connected microprocessor (8), described control unit connection executes
Unit;
Multiple sensors include cement weighing sensor (9), sand weighing sensor (10) and electromagnetic flowmeter (11), the water
Mud weighing sensor (9), sand weighing sensor (10) and electromagnetic flowmeter (11) are connected by transducing signal collector (1) respectively
Connect microprocessor (8);
The microprocessor (8) by A.C. contactor control module (2) be separately connected vibration motor (4), stirring motor (5),
Blanking motor (6) and pump motor (7);
Further include GPS locator (16), line temperature/phase sequence/electric energy detection module (17), GPRS communication modules (18), serial communication
Module (19), power module (20), button touch-control module (21) and segment liquid crystal display screen (22);The GPS locator (16),
Line temperature/phase sequence/electric energy detection module (17), serial communication modular (19), power module (20), is pressed at GPRS communication modules (18)
Key touch-control module (21) and segment liquid crystal display screen (22) are separately connected microprocessor (8), and the GPRS communication modules (18) are even
Connect high in the clouds quotient's concrete platform (23).
2. a kind of device that mortar cementing tank automatically controls according to claim 1, it is characterised in that:The microprocessor
(8) microcontroller of model STM32F103RC is used.
3. a kind of device that mortar cementing tank automatically controls according to claim 1, it is characterised in that:The transducing signal
The gravity sensor of collector (1) model SB-1AXDH17H0726.
Priority Applications (1)
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CN201721775540.2U CN207736527U (en) | 2017-12-19 | 2017-12-19 | A kind of device that mortar cementing tank automatically controls |
Applications Claiming Priority (1)
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CN201721775540.2U CN207736527U (en) | 2017-12-19 | 2017-12-19 | A kind of device that mortar cementing tank automatically controls |
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Publication Number | Publication Date |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108015903A (en) * | 2017-12-19 | 2018-05-11 | 河南苗硕科技有限公司 | The method and device that a kind of mortar cementing tank automatically controls |
CN109624091A (en) * | 2018-12-19 | 2019-04-16 | 朱子甲 | A kind of the control equipment and chain-type blender of chain-type blender |
-
2017
- 2017-12-19 CN CN201721775540.2U patent/CN207736527U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108015903A (en) * | 2017-12-19 | 2018-05-11 | 河南苗硕科技有限公司 | The method and device that a kind of mortar cementing tank automatically controls |
CN109624091A (en) * | 2018-12-19 | 2019-04-16 | 朱子甲 | A kind of the control equipment and chain-type blender of chain-type blender |
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Granted publication date: 20180817 |