CN219566783U - Battery handling device of vacuum redundant system - Google Patents
Battery handling device of vacuum redundant system Download PDFInfo
- Publication number
- CN219566783U CN219566783U CN202320109498.XU CN202320109498U CN219566783U CN 219566783 U CN219566783 U CN 219566783U CN 202320109498 U CN202320109498 U CN 202320109498U CN 219566783 U CN219566783 U CN 219566783U
- Authority
- CN
- China
- Prior art keywords
- vacuum
- air
- storage tank
- battery
- communicated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Manipulator (AREA)
Abstract
The battery carrying device of the vacuum redundancy system comprises an air storage tank for storing compressed air, wherein the air storage tank is connected with a workshop air compressor, and a pneumatic triple piece for filtering high-pressure air conveyed by the workshop air compressor is arranged between the air storage tank and the workshop air compressor; the vacuum system for adsorbing the battery is connected to the air storage tank, and an electromagnetic valve for closing or opening compressed air is arranged between the air storage tank and the vacuum system; the vacuum system comprises a plurality of vacuum generators which are connected in series and used for generating vacuum suction force, each vacuum generator is connected with a vacuum suction rod, and the bottom of each vacuum suction rod is provided with a vacuum chuck for sucking a battery. The utility model connects a plurality of vacuum generators in series, each vacuum generator uses compressed air as power to output vacuum suction, so long as the compressed air is not interrupted, the vacuum generators can continuously output vacuum suction, and each vacuum generator can not influence each other.
Description
Technical Field
The utility model belongs to the technical field of lithium ion soft package batteries, and particularly relates to a battery carrying device of a vacuum redundancy system.
Background
The soft package battery handling is a necessary operation step in the soft package battery production and manufacturing process, and can transfer the battery from one station to the next station, so that the speed is high, and the appearance of the battery is not damaged. Common soft package battery transport uses clamping jaw or sucking disc, and clamping jaw manipulator centre gripping battery body or battery air pocket carry, and sucking disc manipulator attracts battery outer packaging bag and carries.
The vacuum chuck carrying manipulator used on the existing equipment has only 1 set of vacuum system, and the set of vacuum system consists of a vacuum generating source, a vacuum pipeline, a vacuum pressure gauge, a vacuum chuck and a manipulator bracket. In the actual use process, the whole set of vacuum system cannot keep enough vacuum degree due to careless vacuum leakage of individual suckers, once the individual suckers leak vacuum, the vacuum pressure of the whole vacuum system can be instantaneously reduced, the suction force of the vacuum suckers can be reduced due to the reduction of the vacuum pressure, the battery cannot be directly dropped after being adsorbed on a mechanical arm, and the battery is damaged, deformed and thermally uncontrolled to cause fire disaster. Therefore, the original vacuum chuck carrying manipulator has poor safety performance, which is the biggest and most fatal problem.
Disclosure of Invention
In order to solve the problems in the prior art, the utility model provides the battery carrying device of the vacuum redundant system, which is independent and independent, reasonable in vacuum system construction, sufficient in vacuum suction, continuous and stable, simple in structure, good in maintenance and low in failure rate.
The technical scheme adopted by the utility model is as follows:
the battery carrying device of the vacuum redundancy system comprises an air storage tank for storing compressed air, wherein the air storage tank is connected with a workshop air compressor, and a pneumatic triple piece for filtering high-pressure air conveyed by the workshop air compressor is arranged between the air storage tank and the workshop air compressor; the vacuum system for adsorbing the battery is connected to the air storage tank, and an electromagnetic valve for closing or opening compressed air is arranged between the air storage tank and the vacuum system; the method is characterized in that: the vacuum system comprises a plurality of vacuum generators which are connected in series and used for generating vacuum suction force, each vacuum generator is connected with a vacuum suction rod, and the bottom of each vacuum suction rod is provided with a vacuum chuck for sucking a battery. The utility model connects the vacuum generators in series, each vacuum generator uses the compressed air as power to output the vacuum suction force, so long as the compressed air is not interrupted, the vacuum generators can continuously output the vacuum suction force, and the vacuum generators cannot influence each other, and the condition that the vacuum suction force of the whole manipulator instantaneously collapses due to the vacuum leakage of one vacuum chuck can not occur.
Further, the vacuum generator comprises a compressed air inlet, a compressed air outlet and a vacuum air inlet, the corresponding compressed air inlet and the corresponding compressed air outlet between the adjacent vacuum generators are connected, the compressed air inlet of the vacuum generator at the front end is communicated with the air outlet of the electromagnetic valve, the compressed air outlet of the vacuum generator at the tail end is communicated with the air inlet of the electromagnetic valve, and the vacuum air inlet of the vacuum generator is communicated with the vacuum suction rod; the vacuum generator is fixed on the first fixing plate through a fixing piece.
Further, the vacuum suction rod is provided with an air pipe joint used for being connected with the vacuum generator, and the vacuum suction rod is fixed on the second fixing plate through a fixing screw.
Further, the air storage tank is provided with an air storage tank air inlet connected with an air outlet of the pneumatic triple piece and an air storage tank air outlet communicated with an air inlet of a valve seat of the electromagnetic valve seat, and the bottom of the air storage tank is provided with an air leakage port.
Further, the air storage tank is also provided with an air pressure gauge and an observation port.
Further, the electromagnetic valve is arranged on the valve seat, the valve seat comprises a valve seat air inlet and a valve seat air outlet, the valve seat air inlet is communicated with the air outlet of the electromagnetic valve, and the air inlet of the electromagnetic valve is communicated with the valve seat air outlet.
Further, the pneumatic triplet piece includes the air inlet with workshop air compressor intercommunication, with the gas outlet of gas holder intercommunication, be used for filtering the air cleaner of steam, be used for filtering the oil mist ware, air cleaner is provided with the outlet, air cleaner and oil mist ware connect gradually, air cleaner department is located to the air inlet, oil mist ware department is located to the gas outlet.
Further, a pressure reducing valve and a cut-off valve for regulating pressure are arranged between the air filter and the oil mist device.
Further, the workshop air compressor, the pneumatic triple piece, the air storage tank, the electromagnetic valve and the vacuum generator are all communicated through a compressed air pipe.
The utility model has the beneficial effects that: the suction force of the sucker for sucking the battery is sufficient, and the problem that the battery falls due to the fact that the suction force of the sucker of the manipulator is reduced due to the fact that the vacuum leakage of the individual sucker causes the instantaneous vacuum pressure drop of the whole system is solved. The vacuum chucks are independent and do not affect each other, a vacuum system is reasonably built, the vacuum suction force is sufficient, the vacuum suction force is continuous and stable, the structure is simple, the maintenance is good, the failure rate is low, a vacuum pressure gauge is not required to be added, and the like; the vacuum conveying manipulator is widely applicable to vacuum conveying manipulators for soft-package lithium ion batteries, semiconductors, whole vehicle spare and accessory parts, foods, medicines, photovoltaic modules and the like.
Drawings
Fig. 1 is an overall view of the present utility model.
Fig. 2 is a connection diagram of the vacuum generator and the suction cup suction rod of the present utility model.
Fig. 3 is a schematic structural view of the vacuum generator of the present utility model.
Fig. 4 is a schematic structural view of the vacuum rod and the vacuum chuck of the present utility model.
Fig. 5 is a schematic structural view of the air tank of the present utility model.
Fig. 6 is a schematic structural view of the solenoid valve and the valve seat of the present utility model.
Fig. 7 is a schematic structural view of the pneumatic triplet of the present utility model.
Detailed Description
The utility model will be further illustrated with reference to the following specific examples, without limiting the utility model to these specific embodiments. It will be appreciated by those skilled in the art that the utility model encompasses all alternatives, modifications and equivalents as may be included within the scope of the claims.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more, unless otherwise clearly defined.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present utility model, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
Referring to fig. 1 and 2, the present embodiment provides a battery handling device of a vacuum redundancy system, which includes a gas tank 3 for storing compressed air, the gas tank 3 is connected with a shop air compressor 1, and a pneumatic triple 2 for filtering high-pressure air delivered by the shop air compressor 1 is disposed between the gas tank 3 and the shop air compressor 1; the air storage tank 3 is connected with a vacuum system for adsorbing batteries, and an electromagnetic valve 4 for closing or opening compressed air is arranged between the air storage tank 3 and the vacuum system; the vacuum system comprises a plurality of vacuum generators 5 which are connected in series and used for generating vacuum suction, each vacuum generator 5 is connected with a vacuum suction rod 6, the bottom of each vacuum suction rod 6 is provided with a vacuum chuck 7 for adsorbing a battery 8, and the workshop air compressors 1, the pneumatic triple pieces 2, the air storage tank 3, the electromagnetic valve 4 and the vacuum generators 5 are communicated through compressed air pipes 11. According to the utility model, the vacuum generators 5 are connected in series, each vacuum generator 5 uses compressed air as power to output vacuum suction, so long as the compressed air is not interrupted, the vacuum generators 5 can continuously output vacuum suction, and each vacuum generator 5 cannot be mutually influenced, and the condition that the vacuum suction of the whole manipulator instantaneously collapses due to the vacuum leakage of one vacuum chuck 7 is avoided. The number of the vacuum generators 5 is preferably 4 in this embodiment, but it is needless to say that the number is not limited to 4, and 1, 2, 3, 5, … may be used.
Referring to fig. 3, the vacuum generator 5 according to the present embodiment is a novel, efficient, clean, economical, and small-sized vacuum component that generates negative pressure using a positive pressure gas source. The vacuum generator 5 comprises a compressed air inlet 51, a compressed air outlet 52 and a vacuum air inlet 53, the corresponding compressed air inlet 51 and the corresponding compressed air outlet 52 between the adjacent vacuum generators 5 are connected, the compressed air inlet 51 of the vacuum generator 5 at the front end is communicated with the air outlet of the electromagnetic valve 4, the compressed air outlet 52 of the vacuum generator 5 at the tail end is communicated with the air inlet of the electromagnetic valve 4, and the vacuum air inlet 53 of the vacuum generator 5 is communicated with the vacuum suction rod 6; the vacuum generator 5 is fixed to the first fixing plate 9 by a fixing member 54.
Referring to fig. 4, in this embodiment, a vacuum suction rod 6 is fixed on a manipulator support, one end of the vacuum suction rod is connected to a vacuum chuck, the other end of the vacuum suction rod is connected to a vacuum generator 5 through an air pipe, and the suction rod is provided with a spring and has a certain compression amount. Specifically, the vacuum suction rod 6 is provided with an air pipe connector 61 for connection with the vacuum generator 5, and the vacuum suction rod 6 is fixed to the second fixing plate 10 by a fixing screw 62. The bottom of the vacuum suction rod 6 is provided with a vacuum chuck 7. The vacuum suction bars 6 are arranged in a straight line in this embodiment, but other arrangements, such as a matrix, can be used. The number of the vacuum generator 5 connected with the sucker rod assemblies can be changed from 1 to Q (Q is more than or equal to 2) in parallel by using a connecting piece for branching.
Referring to fig. 5, the air tank 3 of the present embodiment is provided with a gas tank inlet 31 connected to the air outlet of the pneumatic triplet 2, a gas tank outlet 32 communicating with the valve seat inlet of the solenoid valve seat, and a gas leakage port 33 provided at the bottom thereof. The air storage tank 3 is also provided with an air pressure gauge 34 and a viewing port 35. The bottom of the air storage tank 3 is provided with a bracket leg 36 for supporting.
Referring to fig. 6, the electromagnetic valve 4 in this embodiment is used for opening or shutting off the compressed air, and is directly controlled by the PLC controller; the solenoid valve 4 is mounted on a valve seat 43, the valve seat 43 comprises a valve seat air inlet 45 and a valve seat air outlet 44, the valve seat air inlet 45 is communicated with an air outlet 42 of the solenoid valve 4, and an air inlet 41 of the solenoid valve 4 is communicated with the valve seat air outlet 44.
Referring to fig. 7, the pneumatic triple element 2 of the present embodiment includes an air inlet 21 communicated with the air compressor 1 of the workshop, an air outlet 22 communicated with the air storage tank 3, an air filter 23 for filtering water vapor, and an oil mist device 25 for filtering oil stains, wherein the air filter 23 is provided with a water outlet 24, the air filter 23 is sequentially connected with the oil mist device 25, the air inlet 21 is arranged at the air filter 23, and the air outlet 22 is arranged at the oil mist device 25. A pressure reducing valve 26 and a shut-off valve for pressure regulation are also arranged between the air filter 23 and the oiler 25. The pneumatic triplet 2 is installed in the workshop through a mounting bracket 27.
The utility model is different from the traditional vacuum generators in that the vacuum is provided and divided into a plurality of ways of connection sucking disc sucking rods, a plurality of vacuum generators are connected in series, each vacuum generator uses compressed air as power to output vacuum suction, as long as the compressed air is not interrupted, the vacuum generators can continuously output vacuum suction, and each vacuum generator cannot influence each other, and the condition that the vacuum suction of the whole manipulator instantaneously collapses due to the vacuum leakage of one way of vacuum sucking disc is avoided. The compressed air commonly used in a vacuum system practical workshop provides power, the pressure of the compressed air is 0.6-1.0 MPa, each set of vacuum system is connected in series by 4 vacuum generators, the compressed air flows through the vacuum generators to provide vacuum suction for the suckers, each vacuum generator is provided with 1 vacuum sucker, and the vacuum suckers are not affected.
The utility model can increase the number of sets of vacuum generating systems, for example, the vacuum generating system consists of M (M is more than or equal to 2) rows of vacuum generators connected in series; the vacuum generator is different in type selection, and the vacuum generator and the sucking disc suction rod assembly can be changed into a combined type vacuum generator unit (the vacuum generator and the sucking disc are integrated together); of course, the vacuum sucker can be omitted, and the vacuum generator is directly connected with the vacuum sucker;
the suction force of the sucker for sucking the battery is sufficient, and the problem that the battery falls due to the fact that the suction force of the sucker of the manipulator is reduced due to the fact that the instant vacuum pressure of the whole system is reduced due to the fact that the individual sucker leaks vacuum is solved. The vacuum chucks are independent and do not affect each other, a vacuum system is reasonably built, the vacuum suction force is sufficient, the vacuum suction force is continuous and stable, the structure is simple, the maintenance is good, the failure rate is low, a vacuum pressure gauge is not required to be added, and the like; the vacuum conveying manipulator is widely applicable to vacuum conveying manipulators for soft-package lithium ion batteries, semiconductors, whole vehicle spare and accessory parts, foods, medicines, photovoltaic modules and the like.
Claims (9)
1. The battery carrying device of the vacuum redundancy system comprises an air storage tank for storing compressed air, wherein the air storage tank is connected with a workshop air compressor, and a pneumatic triple piece for filtering high-pressure air conveyed by the workshop air compressor is arranged between the air storage tank and the workshop air compressor; the vacuum system for adsorbing the battery is connected to the air storage tank, and an electromagnetic valve for closing or opening compressed air is arranged between the air storage tank and the vacuum system; the method is characterized in that: the vacuum system comprises a plurality of vacuum generators which are connected in series and used for generating vacuum suction force, each vacuum generator is connected with a vacuum suction rod, and the bottom of each vacuum suction rod is provided with a vacuum chuck for sucking a battery.
2. The battery handling apparatus of a vacuum redundancy system of claim 1, wherein: the vacuum generator comprises a compressed air inlet, a compressed air outlet and a vacuum air inlet, the corresponding compressed air inlets and the corresponding compressed air outlets between the adjacent vacuum generators are connected, the compressed air inlet of the vacuum generator at the front end is communicated with the air outlet of the electromagnetic valve, the compressed air outlet of the vacuum generator at the tail end is communicated with the air inlet of the electromagnetic valve, and the vacuum air inlet of the vacuum generator is communicated with the vacuum suction rod; the vacuum generator is fixed on the first fixing plate through a fixing piece.
3. The battery handling apparatus of a vacuum redundancy system of claim 1, wherein: the vacuum suction rod is provided with an air pipe joint used for being connected with the vacuum generator, and the vacuum suction rod is fixed on the second fixing plate through a fixing screw.
4. The battery handling apparatus of a vacuum redundancy system of claim 1, wherein: the air storage tank is provided with an air tank air inlet connected with the air outlet of the pneumatic triple piece and an air tank air outlet communicated with the air inlet of the valve seat of the electromagnetic valve seat, and the bottom of the air storage tank is provided with an air leakage port.
5. The battery handling apparatus of a vacuum redundancy system of claim 4, wherein: the air storage tank is also provided with an air pressure gauge and an observation port.
6. The battery handling apparatus of a vacuum redundancy system of claim 1, wherein: the electromagnetic valve is arranged on the valve seat, the valve seat comprises a valve seat air inlet and a valve seat air outlet, the valve seat air inlet is communicated with an air outlet of the electromagnetic valve, and the air inlet of the electromagnetic valve is communicated with the valve seat air outlet.
7. The battery handling apparatus of a vacuum redundancy system of claim 1, wherein: the pneumatic triple piece comprises an air inlet communicated with a workshop air compressor, an air outlet communicated with an air storage tank, an air filter for filtering water vapor and an oil mist device for filtering oil stains, wherein the air filter is provided with a water outlet, the air filter is sequentially connected with the oil mist device, the air inlet is arranged at the air filter, and the air outlet is arranged at the oil mist device.
8. The battery handling apparatus of a vacuum redundancy system of claim 7, wherein: and a pressure reducing valve and a shut-off valve for regulating pressure are also arranged between the air filter and the oil mist device.
9. The battery handling apparatus of a vacuum redundancy system of claim 1, wherein: the workshop air compressor, the pneumatic triple piece, the air storage tank, the electromagnetic valve and the vacuum generator are all communicated through a compressed air pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320109498.XU CN219566783U (en) | 2023-01-16 | 2023-01-16 | Battery handling device of vacuum redundant system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320109498.XU CN219566783U (en) | 2023-01-16 | 2023-01-16 | Battery handling device of vacuum redundant system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219566783U true CN219566783U (en) | 2023-08-22 |
Family
ID=87670898
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320109498.XU Active CN219566783U (en) | 2023-01-16 | 2023-01-16 | Battery handling device of vacuum redundant system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219566783U (en) |
-
2023
- 2023-01-16 CN CN202320109498.XU patent/CN219566783U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202252823U (en) | High-purity krypton and xenon filling system | |
| WO2015196955A1 (en) | Nitrogen-filling, pressure-keeping and leakage-detecting device for heat pump-refrigerating unit and control method therefor and device therefor | |
| CN101779837A (en) | Automatic quantitative down-filling machine | |
| CN219566783U (en) | Battery handling device of vacuum redundant system | |
| CN214114169U (en) | Vacuum adsorption system and workpiece carrying device | |
| CN218827036U (en) | Vacuum adjusting device for adsorbing wafer | |
| CN217560432U (en) | Movable tank type high-pressure high-temperature hot water heat storage and release system | |
| CN202442102U (en) | Centralized nitrogen gas supply system | |
| CN210087584U (en) | Pneumatic diaphragm pump with V type sealing washer | |
| CN115628399A (en) | Low-pressure safe hydrogen charging system and hydrogen charging method | |
| CN213636057U (en) | Portable hydrogen supply device with adjustable multi-mode | |
| CN210576244U (en) | Hydrogen supply device for hydrogen fuel cell | |
| CN214921685U (en) | Negative pressure positioning device of smart card submerged welding all-in-one | |
| CN215557299U (en) | Fixing clamp for automatic stacking machine | |
| CN214222752U (en) | Bulk special gas supply system | |
| CN218720611U (en) | Nitrogen gas replacement device suitable for gas transmission station is from main maintenance | |
| CN202117948U (en) | Vacuum pump and vacuum pump fluid distributing system | |
| CN218510674U (en) | Hydrogen charging system | |
| CN220918637U (en) | Gas low-temperature adsorption purification device and gas production system | |
| CN212421336U (en) | Flexible clamping jig | |
| CN212740750U (en) | Ultrahigh-purity nitrogen purification equipment | |
| CN220851762U (en) | Oxygen filling system and oxygen filling and exchanging cabinet | |
| CN216202493U (en) | Portable gas storage tank | |
| CN207288152U (en) | A kind of beverage production device cleaning device on the spot | |
| CN215409105U (en) | Dry vacuum pump nitrogen gas auxiliary device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |