CN219559572U - Polyester yarn processing reaction kettle heating device - Google Patents

Abstract

The utility model discloses a heating device of a polyester yarn processing reaction kettle, which belongs to the field of heating devices of polyester yarn processing reaction kettles, wherein when the reaction kettles are required to be heated, a heating mechanism is used for heating the reaction kettles, when the heating of the reaction kettles is required to be disconnected, a stepping motor is used for driving a worm to rotate, the worm rotates to drive a worm wheel to rotate, the worm wheel rotates to drive the rotating shaft to rotate, the rotating shaft rotates to drive a rotating rod to rotate, the rotating rod rotates to drive a bearing plate to rotate, the bearing plate rotates to drive a heating mechanism to rotate downwards, the heating mechanism is further separated from the reaction kettles, the heating is stopped, the heating mechanism is driven to rotate downwards or upwards through forward and backward rotation and angle control of the stepping motor, the separation and combination are further realized, the work required for driving the heating mechanism is reduced under the action of a balancing weight, and the device only adopts one-stage worm gear transmission to comprehensively realize the reduction of energy consumption.

Description

Polyester yarn processing reaction kettle heating device

Technical Field

The utility model relates to the field of heating devices of polyester yarn processing reaction kettles, in particular to a heating device of a polyester yarn processing reaction kettle.

Background

In the manufacturing process of the existing polyester yarn, a heat source is needed to heat the reaction kettle, but the requirement on the temperature is high in the processing of the polyester yarn, the heat source is needed to be turned off after the polyester yarn is heated to the specified temperature, more fuel is consumed when the heat source is started again, meanwhile, the heat source is often not timely turned off, the high hysteresis is achieved, the temperature in the reaction kettle is continuously increased, the elasticity of the polyester yarn is poor, and the use requirement of people in production and life is not met.

Among the prior art, patent publication number CN 208328254U's patent discloses a heating device for improve polyester silk elasticity, including the extension board, the extension board has two and vertical parallel arrangement, and the fixed welding in top side of extension board has the top frame board, and reation kettle has been erect at the top of top frame board, is provided with horizontal mounting panel between the extension board, and the top fixed mounting of horizontal mounting panel has heating mechanism, be provided with reciprocating screw and spacing horizontal pole between the extension board, reciprocating screw and spacing horizontal pole have two respectively, the screw thread groove has been seted up in the body of rod outside of reciprocating screw, and the screw thread groove has four sections and two a set of symmetry settings respectively, spacing horizontal pole is located the bottom side of reciprocating screw respectively, and the both ends of spacing horizontal pole respectively with extension board fixed welding.

The technical scheme adopts a separation mode to realize disconnection and combination of heating the reaction kettle, but the technical scheme adopts a plurality of screw transmission modes and worm and gear transmission modes, so that the polyester yarn processing reaction kettle heating device for solving the problems is needed because the transmission times are excessive and the transmission modes are friction transmission of the screw or worm and gear so as to easily cause larger energy loss in actual work.

Disclosure of Invention

The utility model aims to solve the problems in the background art, and designs a heating device of a polyester yarn processing reaction kettle.

The technical scheme includes that the polyester yarn processing reaction kettle heating device comprises a mounting frame, a reaction kettle, a rotating shaft, a rotating rod, a bearing plate, a heating mechanism, a balancing weight, a worm wheel, a stepping motor and a worm, wherein the reaction kettle is mounted on the upper portion of the mounting frame, the rotating shaft is rotatably mounted at the lower portion of the reaction kettle on the upper portion of the mounting frame, the rotating rod is mounted on the inner side of the rotating shaft, the bearing plate is mounted on the lower portion of the left side of the rotating rod, the heating mechanism is mounted on the bearing plate, the balancing weight is mounted on the right end of the rotating rod, the worm wheel is fixed at the outer end of the rotating shaft, the stepping motor is mounted on the mounting frame, the worm is mounted on the output end of the stepping motor, and the worm is meshed with the worm wheel.

Further, bearing seats are arranged on two sides of the worm, and the two bearing seats are arranged on the mounting frame and distributed on two sides of the worm to be connected with two sides of the worm.

Further, be equipped with the base on the mounting bracket, base fixed mounting is in the mounting bracket lower extreme.

Further, the gravity centers of the bearing plate, the heating mechanism, the mounting frame and the balancing weight are positioned on the vertical line of the position where the rotating shaft is positioned.

Further, a stepping motor controller is arranged on the stepping motor.

Advantageous effects

The utility model provides a polyester yarn processing reaction kettle heating device, which has the following beneficial effects that through the structural design, when a reaction kettle needs to be heated, a heating mechanism works to heat the reaction kettle, when the heating of the reaction kettle needs to be disconnected, a stepping motor works to drive a worm to rotate, the worm rotates to drive a worm wheel to rotate, the worm wheel rotates to drive a rotating shaft to rotate, the rotating shaft rotates to drive a rotating rod to rotate, the rotating rod rotates to drive a bearing plate to rotate, the bearing plate rotates to drive a heating mechanism to rotate downwards, the heating mechanism is further separated from the reaction kettle, the heating is stopped, the heating mechanism is driven to rotate downwards or upwards through forward and reverse rotation and angle control of the stepping motor, the separation and combination are further realized, the weight balance is realized on the left part of the rotating shaft under the action of a balancing weight, the work required for driving the heating mechanism is reduced, and the device only adopts one-stage worm gear and worm transmission to comprehensively realize the reduction of energy consumption, so that the problem of the prior art adopts a large multi-stage transmission energy consumption is solved.

Drawings

FIG. 1 is a schematic structural view of a heating device of a polyester yarn processing reaction kettle.

In the figure, 1, a mounting rack; 2. a reaction kettle; 3. a rotating shaft; 4. a rotating lever; 5. a carrying plate; 6. a heating mechanism; 7. balancing weight; 8. a worm wheel; 9. a stepping motor; 10. a worm; 11. a bearing seat; 12. and (5) a base.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be noted that the terms "upper/lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "configured/arranged," "coupled," "connected," and the like are to be construed broadly and include, for example, "connected," either fixedly, detachably, or integrally; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Referring to fig. 1, the present utility model provides a technical solution: the utility model provides a polyester silk processing reation kettle heating device, including mounting bracket 1, reation kettle 2, axis of rotation 3, dwang 4, loading board 5, heating mechanism 6, balancing weight 7, worm wheel 8, step motor 9, worm 10, reation kettle 2 is installed on 1 upper portion of mounting bracket, axis of rotation 3 is rotatably installed to 1 upper portion reation kettle 2 below position of mounting bracket, dwang 4 is installed to axis of rotation 3 inboard, loading board 5 is installed to dwang 4 left side lower part, heating mechanism 6 is installed on the loading board 5, balancing weight 7 is installed to dwang 4 right-hand member, 3 outer ends of axis of rotation are fixed with worm wheel 8, install step motor 9 on the mounting bracket 1, install worm 10 on the step motor 9 output, worm 10 and 8 interlock of worm wheel.

In the utility model, bearing seats 11 are arranged on two sides of a worm 10, the two bearing seats 11 are arranged on a mounting frame 1 and distributed on two sides of the worm 10 to be connected with two sides of the worm 10, and the rotation position of the worm 10 is fixed through the bearing seats 11, so that the rotation friction is reduced.

In the utility model, the mounting frame 1 is provided with the base 12, the base 12 is fixedly arranged at the lower end of the mounting frame 1, and the mounting frame 1 is stably supported through the base 12.

In the utility model, the gravity centers of the bearing plate 5, the heating mechanism 6, the mounting frame 1 and the balancing weights 7 are positioned on the vertical line of the position of the rotating shaft 3, so that the weight balance of the two sides of the rotating shaft 3 is realized through the balancing weights 7, and then the gravitational potential energy is stored on the other side when the gravitational potential energy is released when one side descends, so that the purpose of saving energy is achieved.

In the utility model, a stepping motor controller is arranged on a stepping motor 9, the stepping motor controller comprises a control switch, a controller connected with the control switch and a stepping motor driver connected with the controller, the stepping motor driver is connected with the stepping motor 9 for driving, and the controller is used for controlling the rotation angle value of the stepping motor 9 driven by the stepping motor driver.

All electric parts and the adaptive power supply are connected through wires by the person skilled in the art, and a proper controller is selected according to actual conditions so as to meet control requirements, specific connection and control sequence, and the electric connection is completed by referring to the following working principles in the working sequence among the electric parts, wherein the detailed connection means are known in the art, and the following main description of the working principles and processes is omitted.

In this embodiment:

when the reaction kettle 2 needs to be heated, the heating mechanism 6 works to heat the reaction kettle 2, when the heating of the reaction kettle 2 needs to be disconnected, the stepping motor 9 works to drive the worm 10 to rotate, the worm 10 rotates to drive the worm wheel 8 to rotate, the worm wheel 8 rotates to drive the rotating shaft 3 to rotate, the rotating shaft 3 rotates to drive the rotating rod 4 to rotate, the rotating rod 4 rotates to drive the bearing plate 5 to rotate, the bearing plate 5 rotates to drive the heating mechanism 6 to rotate downwards, the heating mechanism 6 is further separated from the reaction kettle 2, the heating is stopped, the heating mechanism 6 is driven to rotate downwards or upwards through the forward and backward rotation of the stepping motor 9 and the angle control, the separation and the combination are further realized, the weight balance is carried out on the left side part of the rotating shaft 3 under the action of the balancing weight 7, the work required for driving the heating mechanism 6 is reduced, and the device only adopts one-stage worm gear transmission to comprehensively realize the reduction of energy consumption.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The term "comprising" an element defined by the term "comprising" does not exclude the presence of other identical elements in a process, method, article or apparatus that comprises the element.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. The utility model provides a polyester yarn processing reation kettle heating device, includes mounting bracket (1), reation kettle (2), axis of rotation (3), dwang (4), loading board (5), heating mechanism (6), balancing weight (7), worm wheel (8), step motor (9), worm (10), a serial communication port, reation kettle (2) are installed on mounting bracket (1) upper portion, rotatable axis of rotation (3) are installed in mounting bracket (1) upper portion reation kettle (2) below position, dwang (4) are installed to axis of rotation (3) inboard, loading board (5) are installed to dwang (4) left side lower part, install heating mechanism (6) on loading board (5), balancing weight (7) are installed to dwang (4) right-hand member, the axis of rotation (3) outer end is fixed with worm wheel (8), install step motor (9) on mounting bracket (1), install worm (10) on step motor (9) output, worm (10) and worm wheel (8) interlock.

2. The polyester yarn processing reactor heating device according to claim 1, wherein bearing seats (11) are arranged on two sides of the worm (10), and the two bearing seats (11) are arranged on the mounting frame (1) and distributed on two sides of the worm (10) to be connected with two sides of the worm (10).

3. The polyester yarn processing reactor heating device according to claim 1, wherein the mounting frame (1) is provided with a base (12), and the base (12) is fixedly arranged at the lower end of the mounting frame (1).

4. The polyester yarn processing reactor heating device according to claim 1, wherein the center of gravity of the bearing plate (5), the heating mechanism (6), the mounting frame (1) and the balancing weight (7) is located on a vertical line where the rotating shaft (3) is located.

5. The polyester yarn processing reactor heating device according to claim 1, wherein a stepper motor controller is provided on the stepper motor (9).