CN219546327U - Rotating disc type spring steel wire paying-off device - Google Patents
Rotating disc type spring steel wire paying-off device Download PDFInfo
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- CN219546327U CN219546327U CN202320627626.XU CN202320627626U CN219546327U CN 219546327 U CN219546327 U CN 219546327U CN 202320627626 U CN202320627626 U CN 202320627626U CN 219546327 U CN219546327 U CN 219546327U
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- rack
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- pay
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- frame
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model discloses a rotary disc type spring steel wire paying-off device which comprises a paying-off frame, wherein the top surface of the paying-off frame is rotationally connected with a shaft lever through a bearing, supporting rods are welded on two sides of the shaft lever, a plurality of through holes are formed in the surface of the supporting rods at equal intervals, and a rest is arranged on the periphery of the supporting rods; according to the utility model, the guide and adjustable paying-off mechanism is formed by arranging the shaft rod, the placement frame, the guide sleeve, the plum blossom knob, the supporting rod, the through hole and the connecting sheet, the large gear is driven to rotate by the servo motor, and the small gear at the bottom end of the transmission shaft is meshed with the large gear, and the shaft rod and the transmission shaft are connected with the transmission belt through the winding of the belt pulley, so that the servo motor can continuously drive the shaft rod and the placement frame to transmit, the supporting rod of the shaft rod is promoted to be partially separated from the sleeve of the placement frame by stretching the placement frame outwards, and then the plum blossom knob is connected with one of the through holes of the supporting rod, thereby realizing the adjustment of the width of the placement frame, and the adjustable paying-off mechanism is suitable for placement of steel wire coils with different sizes.
Description
Technical Field
The utility model relates to the technical field of spring steel wire production equipment, in particular to a rotary disc type spring steel wire paying-off device.
Background
At present, in the process of producing spring steel wires, thicker steel wire coil raw materials are required to be subjected to processing operations such as wire drawing, dust removal, oiling, rolling and the like, so that spring steel wire coils with different sizes are obtained. Before the operations, the raw steel wire coil needs to be paid off through a paying-off device, and the released steel wire is bent and is easy to wind together, so that the subsequent processing efficiency and the production quality are greatly affected.
Through retrieval, patent number CN214455668U discloses a spring steel wire paying-off device, which comprises a bottom frame, a motor, a belt pulley group, a gear group, a rotating shaft, a rotary table and a wire frame, wherein the motor is arranged on the bottom frame, the motor drives the rotating shaft to rotate through the belt pulley group and the gear group, the rotary table is fixedly arranged on the rotating shaft, and the wire frame is fixedly arranged on the rotary table.
In the scheme, the belt pulley group and the gear group are used for transmission, so that the belt pulley has the advantages of difficult heating, simple structure, easy maintenance and low price, but the guiding and adjusting mechanism of the raw material wire coil is not arranged in the scheme, so that the arrangement of the raw material wire coil with different sizes is inconvenient, the unreeled raw material wire coil is in a bending state, and the subsequent processing efficiency and the production quality are affected.
Therefore, the utility model provides a rotary disc type spring steel wire paying-off device, which has the advantages of being applicable to steel wire coils with different sizes and guiding steel wires, and further solves the problems in the background technology.
Disclosure of Invention
The utility model aims to solve the defects in the prior art, and provides a rotary disc type spring steel wire paying-off device.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: the utility model provides a rotary disc spring steel wire pay-off, includes the pay-off rack, the top surface of pay-off rack is connected with the axostylus axostyle through the bearing rotation, and the both sides of axostylus axostyle have all welded branch, a plurality of through-holes are seted up to the surface equidistance of branch, and the periphery of branch sets up the rack, the welding has the sleeve on the rack, and sleeve cup joints mutually with branch, telescopic surface threaded connection has the plum blossom knob, and the one end of plum blossom knob links to each other with one of them through-hole of branch, the top of axostylus axostyle is equipped with the uide bushing, and the side of uide bushing passes through the connection piece and links to each other with the axostylus axostyle, the inside servo motor that has through the bolt fastening of pay-off rack, and servo motor output is fixed with the gear, the transmission shaft is installed through the bearing frame to the bottom of transmission shaft through pinion and gear engagement connection, the surface of axostylus axostyle and transmission shaft all is fixed with the belt pulley, and winding is connected with driving belt on the belt.
As a further description of the above technical solution: the bottom of pay-off rack is welded with the base, and the edge of base surface has seted up the mounting hole.
As a further description of the above technical solution: the both ends of rack all buckle and have the slope end, and the one end welding that the rack faced the axostylus axostyle has two sleeves.
As a further description of the above technical solution: two abdicating ports are formed in the surface of one side of the pay-off rack and correspond to the transmission belt and the large gear respectively.
As a further description of the above technical solution: the guide sleeve is positioned under the shaft rod, and two connecting sheets are welded between the guide sleeve and the shaft rod.
As a further description of the above technical solution: the outer wall surface of the pay-off rack is fixedly provided with a motor controller, and the output end of the motor controller is electrically connected with the servo motor.
The utility model has the following beneficial effects:
according to the utility model, the guide and adjustable paying-off mechanism is formed by arranging the shaft rod, the placement frame, the guide sleeve, the plum blossom knob, the supporting rod, the through hole and the connecting sheet, the large gear is driven to rotate by the servo motor, the small gear at the bottom end of the transmission shaft is meshed with the large gear, the shaft rod and the transmission shaft are connected with the transmission belt through the winding of the belt pulley, so that the servo motor can continuously drive the shaft rod and the placement frame to transmit, the supporting rod of the shaft rod is promoted to be partially separated from the sleeve of the placement frame through outwards stretching the placement frame, the plum blossom knob is connected with one of the through holes of the supporting rod, the width of the placement frame is adjusted, the adjustable paying-off mechanism is suitable for placement of steel wire rolls with different sizes, the steel wires of the paying-off reel can be led out under the action of the guide sleeve through adopting the connecting sheet to realize the guiding of the bent steel wires, and the steel wire winding is prevented from knotting.
Drawings
FIG. 1 is a schematic diagram of a rotary disc spring wire paying-off device according to the present utility model;
FIG. 2 is a schematic diagram showing the connection state of a shaft rod and a placement frame of a rotary disc type spring steel wire paying-off device;
fig. 3 is a schematic diagram of a partial structure of a shaft of a pay-off device for a rotary disc type spring steel wire.
Legend description:
1. a pay-off rack; 2. a shaft lever; 3. a setting frame; 4. a guide sleeve; 5. a sleeve; 6. plum blossom knob; 7. a belt pulley; 8. a drive belt; 9. a transmission shaft; 10. a base; 11. a servo motor; 12. a large gear; 13. a pinion gear; 14. a support rod; 15. a through hole; 16. and a connecting sheet.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
According to an embodiment of the utility model, a rotary disc type spring steel wire paying-off device is provided.
The utility model will be further described with reference to the accompanying drawings and the specific embodiments, as shown in fig. 1-3, a rotary disc type spring steel wire paying-off device according to the embodiment of the utility model comprises a paying-off frame 1, a shaft lever 2 is rotatably connected to the top surface of the paying-off frame 1 through a bearing, two sides of the shaft lever 2 are welded with a supporting rod 14, a plurality of through holes 15 are equidistantly arranged on the surface of the supporting rod 14, a positioning frame 3 is arranged on the periphery of the supporting rod 14, a sleeve 5 is welded on the positioning frame 3, the sleeve 5 is sleeved with the supporting rod 14, a plum blossom knob 6 is in threaded connection with the surface of the sleeve 5, one end of the plum blossom knob 6 is connected with one of the through holes 15 of the supporting rod 14, a guide sleeve 4 is arranged above the shaft lever 2, the side surface of the guide sleeve 4 is connected with the shaft lever 2 through a connecting sheet 16, a servo motor 11 is fixed inside the paying-off frame 1 through a bolt, and the output end of the servo motor 11 is fixed with a large gear 12, the outer wall surface of the pay-off rack 1 is provided with a transmission shaft 9 through a bearing seat, the bottom of the transmission shaft 9 is meshed and connected with a large gear 12 through a pinion 13, the surfaces of a shaft lever 2 and the transmission shaft 9 are both fixedly provided with a belt pulley 7, a transmission belt 8 is wound and connected on the belt pulley 7, a supporting rod 14 of the shaft lever 2 is caused to be partially separated from a sleeve 5 of the installation rack 3 by outwards stretching the installation rack 3, then the supporting rod is connected with one through hole 15 of the supporting rod 14 through a plum blossom knob 6, the width of the installation rack 3 is adjusted, the pay-off rack is suitable for the arrangement of steel wire coils with different sizes, the steel wire coils are stably sleeved on the periphery of the installation rack 3, when the steel wire coils are unreeled, the large gear 12 is driven to rotate through a servo motor 11, the pinion 13 at the bottom of the transmission shaft 9 is meshed and connected with the large gear 12 through the belt pulley 7, the servo motor 11 can continuously drive the shaft lever 2 and the placement frame 3 to drive, unreel the steel wire coil, avoid the phenomenon that a reducer is heated and damaged caused by continuous operation of a traditional gear motor, and lead out the unreeled steel wire under the action of the guide sleeve 4 by adopting the connecting sheet 16 to weld the guide sleeve 4 at the top of the shaft lever 2, so as to realize the guiding of the bent steel wire and avoid the winding and knotting of the steel wire;
in one embodiment, the bottom of the pay-off rack 1 is welded with a base 10, and a mounting hole is formed at the edge of the surface of the base 10, so that the pay-off rack 1 is convenient to mount through the base 10 and the mounting hole formed on the surface thereof.
In one embodiment, both ends of the placement frame 3 are bent with inclined ends, and one end of the placement frame 3 facing the shaft rod 2 is welded with two sleeves 5, through which falling off of the wire coil can be prevented, wherein the shaft rod 2 and the placement frame 3 constitute a turntable assembly of the wire coil for paying out the wire coil.
In one embodiment, two abdication ports are formed on one side surface of the pay-off rack 1, and the two abdication ports are respectively corresponding to the transmission belt 8 and the large gear 12, so that the transmission belt 8 is conveniently installed and the small gear 13 is conveniently meshed with the large gear 12 through the two abdication ports.
In one embodiment, the guiding sleeve 4 is located right below the shaft rod 2, two connecting sheets 16 are welded between the guiding sleeve 4 and the shaft rod 2, and the unreeled steel wires can be guided through the guiding sleeve 4, so that the steel wires are prevented from being wound and knotted.
In one embodiment, the outer wall surface of the pay-off rack 1 is fixed with a motor controller, and the output end of the motor controller is electrically connected with the servo motor 11, and a motor controller control circuit can be realized by simple programming of a person skilled in the art, and belongs to common knowledge in the art, and the motor controller control circuit is only used and is not modified, so that the control mode and circuit connection are not described in detail, wherein the motor controller is connected with an external power supply through a wire, and is convenient for power supply.
Working principle:
when the wire paying-off device is used, firstly, the paying-off frame 1 is mounted to a wire paying-off area, the mounting frame 3 is stretched outwards, the supporting rod 14 of the shaft lever 2 is enabled to be partially separated from the sleeve 5 of the mounting frame 3, the plum blossom knob 6 is connected with one through hole 15 of the supporting rod 14, the width of the mounting frame 3 is adjusted, the device is suitable for mounting wire coils of different sizes, the wire coils are stably sleeved on the periphery of the mounting frame 3, when the wire coils are unreeled, the servo motor 11 drives the large gear 12 to rotate, as the pinion 13 at the bottom end of the transmission shaft 9 is meshed with the large gear 12, the shaft lever 2 and the transmission shaft 9 are connected with the transmission belt 8 through the winding of the belt pulley 7, the servo motor 11 can continuously drive the shaft lever 2 and the mounting frame 3 to realize unreeling of the wire coils, the phenomenon that a reducer is damaged due to heating caused by continuous operation of a traditional speed reducer is avoided, the guide sleeve 4 is welded at the top of the shaft lever 2, the wire coils can be led out under the action of the guide sleeve 4 by the guide sleeve through the welding of the connecting sheet 16, the bent wire can be used for guiding the wire, and the winding and knotting of the wire can be avoided.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.
Claims (6)
1. The utility model provides a rotary disk spring steel wire pay-off, includes pay off rack (1), its characterized in that: the top surface of pay off rack (1) is connected with axostylus axostyle (2) through the bearing rotation, and the both sides of axostylus axostyle (2) have all welded branch (14), a plurality of through-holes (15) are seted up to the surface equidistance of branch (14), and the periphery of branch (14) sets up rack (3), the welding has sleeve (5) on rack (3), and sleeve (5) cup joints with branch (14) mutually, the surface threaded connection of sleeve (5) has plum blossom knob (6), and one end of plum blossom knob (6) links to each other with one of them through-hole (15) of branch (14), the top of axostylus axostyle (2) is equipped with uide bushing (4), and the side of uide bushing (4) links to each other with axostylus axostyle (2) through connection piece (16), the servo motor (11) are fixed with in the inside through the bolt of pay off rack (1), and servo motor (11) output is fixed with gear (12), transmission shaft (9) are installed through the bearing frame outer wall, and the bottom of transmission shaft (9) is connected with gear (12) through pinion (13), and the belt pulley (7) is winded and connected with a driving belt (8).
2. A rotary disc spring wire paying-off device according to claim 1, wherein: the bottom of pay-off rack (1) is welded with a base (10), and the edge of the surface of the base (10) is provided with a mounting hole.
3. A rotary disc spring wire paying-off device according to claim 1, wherein: the two ends of the placement frame (3) are bent to form inclined ends, and two sleeves (5) are welded at one end of the placement frame (3) facing the shaft lever (2).
4. A rotary disc spring wire paying-off device according to claim 1, wherein: two abdicating ports are formed in the surface of one side of the pay-off rack (1), and correspond to the transmission belt (8) and the large gear (12) respectively.
5. A rotary disc spring wire paying-off device according to claim 1, wherein: the guide sleeve (4) is positioned under the shaft lever (2), and two connecting sheets (16) are welded between the guide sleeve (4) and the shaft lever (2).
6. A rotary disc spring wire paying-off device according to claim 1, wherein: the outer wall surface of the pay-off rack (1) is fixedly provided with a motor controller, and the output end of the motor controller is electrically connected with the servo motor (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320627626.XU CN219546327U (en) | 2023-03-27 | 2023-03-27 | Rotating disc type spring steel wire paying-off device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320627626.XU CN219546327U (en) | 2023-03-27 | 2023-03-27 | Rotating disc type spring steel wire paying-off device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219546327U true CN219546327U (en) | 2023-08-18 |
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ID=87734787
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320627626.XU Active CN219546327U (en) | 2023-03-27 | 2023-03-27 | Rotating disc type spring steel wire paying-off device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219546327U (en) |
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2023
- 2023-03-27 CN CN202320627626.XU patent/CN219546327U/en active Active
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