CN219540682U - Foam ceramic filter plate surface optimizing device - Google Patents

Abstract

The utility model relates to the field of manufacturing of ceramic foam filter plates for casting, in particular to a ceramic foam filter plate surface optimization device, which comprises the following components: the device comprises a turnover mechanism, a slurry spraying mechanism and a conveyor belt; the turnover mechanism comprises a turnover motor and a turnover cylinder, and the turnover motor is electrically connected with the turnover cylinder; the slurry spraying mechanism comprises a spraying box and a driving motor, wherein the driving motor is arranged above the spraying box, the lower end of the driving motor is provided with a rotating shaft, the rotating shaft penetrates through the top end of the interior of the spraying box, and the rotating shaft is connected with a screw rod; a moving block is arranged on the lead screw, a spray head is arranged below the moving block, and a conveying pipe is connected above the spray head; the conveyor belt comprises an input conveyor belt and an output conveyor belt, and the input conveyor belt is arranged on the left side of the turnover mechanism; the output conveyor belt is arranged below the right side of the turnover mechanism and penetrates through the bottom end of the interior of the spraying box; the utility model not only reduces the labor intensity of workers and improves the working efficiency, but also improves the production efficiency.

Description

Foam ceramic filter plate surface optimizing device

Technical Field

The utility model relates to the field of manufacturing of ceramic foam filter plates for casting, in particular to a ceramic foam filter plate surface optimization device.

Background

The foamed ceramic filter sheet is generally prepared by pouring ceramic slurry into polyurethane foam sponge, extruding the slurry, leaving ceramic materials coated around foam fibers, sintering at high temperature, and decomposing the polyurethane foam sponge by heating, so that foamed ceramic products are left, namely the foamed ceramic filter sheet, and the filter sheet can be prepared into various casting alloys according to different ceramic materials, can be manufactured into all standard sizes and different thicknesses, and has the advantages of light weight, high strength, high temperature resistance, corrosion resistance, simplicity in regeneration, long service life, good filtering adsorptivity and the like; therefore, the demand of the ceramic foam filter sheet in the casting process is very large, which makes the production efficiency and the product quality of the ceramic foam filter sheet particularly important.

After the spraying process, the lower surface of the existing foam ceramic filter sheet is rough, slurry is unevenly distributed, a worker is usually required to manually turn over the foam ceramic filter sheet, the labor intensity of the worker is high, the working efficiency is low, and the production efficiency is low; after the ceramic foam filter sheet turns over, the lower surface of the ceramic foam filter sheet is sprayed by holding the spray can again by a worker, and the spray degree cannot be accurately controlled by manual spraying, so that the spray can not be uniformly performed, the rejection rate is increased, the production cost is increased, and the product quality is influenced.

Disclosure of Invention

Aiming at the defects of the prior art, the utility model provides the foam ceramic filter disc surface optimizing device which aims at reducing the labor intensity of workers, improving the working efficiency, reducing the production cost and improving the spraying quality of products.

A ceramic foam filter surface optimization apparatus comprising:

the turnover mechanism comprises a turnover motor and a turnover cylinder, wherein the turnover motor is electrically connected with the turnover cylinder, and the turnover motor controls the turnover cylinder to rotate;

the slurry spraying mechanism comprises a spraying box and a driving motor, wherein the driving motor is arranged above the spraying box, a rotating shaft is arranged at the lower end of the driving motor, the rotating shaft penetrates through the top end of the inside of the spraying box, and the rotating shaft is connected with the screw rod; the spray box comprises a spray box body, a spray rod, a spray head, a feed pipe and a spray box, wherein the spray rod is horizontally arranged in the spray box body, the feed rod is connected with the front side and the rear side of the spray box body, a moving block is arranged on the feed rod, a spray head is arranged below the moving block, the feed pipe is connected above the spray head, and one end of the feed pipe, far away from the spray head, is arranged in the feed groove;

the conveying belt comprises an input conveying belt and an output conveying belt, and the input conveying belt is arranged on the left side of the overturning cylinder; the output conveyor belt is arranged below the right side of the turnover mechanism, and the output conveyor belt is arranged at the bottom end of the spraying box in a penetrating mode.

Further, six grooves are uniformly formed in the side wall of the turning cylinder, the width of each groove is 3mm-5mm larger than the thickness of the cut polyurethane foam sponge, and the depth of each groove is larger than the width of the cut polyurethane foam sponge.

Further, the overturning motor controls the overturning cylinder to rotate clockwise, and the rotating speed of the overturning cylinder is 40-60 revolutions per second.

Further, the lower part at the left end and the right end of the spraying box is provided with a conveying opening, and the output conveying belt is arranged at the bottom end of the spraying box through the conveying opening.

The utility model has the beneficial effects that: the foam ceramic filter plates are sent into the turnover cylinder through the input conveyor belt, the turnover motor is started to enable the turnover cylinder to rotate continuously, the foam ceramic filter plates are leaked out of the grooves onto the output conveyor belt after being turned over, and then enter the inner bottom end of the spraying box through the output conveyor belt; starting a driving motor to enable the spray head and the conveying pipe to move forwards and backwards and spray slurry on the foam ceramic filter disc; because the turnover cylinder is utilized to turn over the foam ceramic filter plates, the labor intensity of workers is reduced, the working efficiency is improved, and the production efficiency is further improved; meanwhile, the slurry is sprayed from the upper part by the spray head, so that the spray is uniform, the rejection rate is reduced, the production cost is further reduced, and the product quality is improved.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.

FIG. 1 is a schematic view of the utility model in front elevation cutaway;

fig. 2 is a schematic top view of the working state of the present utility model.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are based on directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of description, and do not indicate or imply that the apparatus or element to be referred to must have a specific direction, be constructed and operated in the specific direction, and thus should not be construed as limiting the present utility model; furthermore, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Because the lower surface of the ceramic foam filter sheet is rough after the spraying process, and the slurry is unevenly distributed, a worker is usually required to manually turn over the ceramic foam filter sheet, the labor intensity of the worker is high, the working efficiency is low, and the production efficiency is low; after the foam ceramic filter sheet is turned over, a worker holds the watering can again to spray the lower surface of the foam ceramic filter sheet; because the manual spraying cannot accurately control the spraying degree and cannot uniformly spray, the rejection rate is increased, the production cost is increased, and the product quality is affected; in view of the above, the inventor of the present utility model provides a surface optimizing device for a ceramic foam filter, which can turn over the ceramic foam filter by using a turning cylinder, reduce the labor intensity of workers, improve the working efficiency, and further improve the production efficiency; and meanwhile, the slurry is sprayed from the upper part by utilizing the spray head, so that the spray is uniform, the rejection rate is reduced, the production cost is further reduced, and the product quality is improved.

As shown in fig. 1-2, a foam ceramic filter surface optimizing apparatus comprises: the slurry spraying device comprises a turnover mechanism 1, a slurry spraying mechanism 2 and a conveyor belt 3;

in this embodiment, the turnover mechanism 1 includes a turnover motor 11 and a turnover cylinder 12, the turnover motor 11 is electrically connected with the turnover cylinder 12, and the turnover motor 11 controls the turnover cylinder 12 to rotate; six grooves 13 are uniformly formed in the side wall of the turnover drum 12, the width of each groove 13 is 3mm-5mm larger than the thickness of the cut polyurethane foam sponge, and the depth of each groove 13 is larger than the width of the cut polyurethane foam sponge.

The turnover motor 11 controls the turnover drum 12 to rotate clockwise, and the rotation speed of the turnover drum is 40-60 rpm.

In this embodiment, the slurry spraying mechanism 2 includes a spraying box 21 and a driving motor 22, the driving motor 22 is disposed above the spraying box 21, a rotating shaft 23 is disposed at the lower end of the driving motor 22, the rotating shaft 23 is disposed at the top end of the spraying box 21 in a penetrating manner, and the rotating shaft 23 is connected with a screw 24; the lead screw 24 is horizontally arranged in the spraying box 21, the lead screw 24 is connected with the front side surface and the rear side surface of the spraying box 21, the lead screw 24 is provided with a moving block 25, a spray head 26 is arranged below the moving block 25, a material conveying pipe 27 is connected above the spray head 26, and one end of the material conveying pipe 27, far away from the spray head 26, is arranged in the material tank 4;

the conveyor belt 3 comprises an input conveyor belt 31 and an output conveyor belt 32, wherein the input conveyor belt 31 is arranged on the left side of the turnover cylinder 12; the output conveyor 32 is disposed below the right side of the turnover mechanism 1, and the output conveyor 32 is disposed through the inner bottom end of the spray box 21.

Based on the above embodiment, the distance between the input conveyor 31 and the inverting cylinder 12 is smaller than the thickness of the polyurethane foam sponge; the shower head 27 is provided with a spray box 21 at the upper inner side thereof, and a conveying opening 28 is provided at the lower of the left and right ends of the spray box 21, and an output conveyor 32 is provided at the lower inner end of the spray box 21 through the conveying opening 28.

Working principle: the manufactured foam ceramic filter sheets are orderly placed at one end, far away from the turnover mechanism 1, of the input conveyor belt 31, the foam ceramic filter sheets move towards the turnover cylinder 12 through the input conveyor belt 31 and enter the inside of the turnover cylinder 12 through the groove 13 of the turnover cylinder 12, the turnover motor 11 is started to drive the turnover cylinder 12 to rotate clockwise, the foam ceramic filter sheets are turned over and then are sent to the output conveyor belt 32, the labor intensity of workers is reduced, the working efficiency is improved, and the production efficiency is further improved; the output conveyor belt 32 is utilized to convey the ceramic foam filter sheet into the slurry spraying mechanism 2, slurry is sprayed from the upper part through the spray head 26 and the conveying pipe 27 in the spraying box 21, the back surface of the ceramic foam filter sheet is sprayed, the spraying is uniform, the rejection rate is reduced, the production cost is further reduced, and the product quality is improved.

Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.

Claims (4)

1. A ceramic foam filter surface optimizing apparatus, comprising:

the turnover mechanism comprises a turnover motor and a turnover cylinder, wherein the turnover motor is electrically connected with the turnover cylinder, and the turnover motor controls the turnover cylinder to rotate;

the slurry spraying mechanism comprises a spraying box and a driving motor, wherein the driving motor is arranged above the spraying box, a rotating shaft is arranged at the lower end of the driving motor, the rotating shaft penetrates through the top end of the inside of the spraying box, and a screw rod is connected with the rotating shaft; the spray box comprises a spray box body, a spray rod, a spray head, a feed pipe and a spray box, wherein the spray rod is horizontally arranged in the spray box body, the feed rod is connected with the front side and the rear side of the spray box body, a moving block is arranged on the feed rod, a spray head is arranged below the moving block, the feed pipe is connected above the spray head, and one end of the feed pipe, far away from the spray head, is arranged in the feed groove;

the conveying belt comprises an input conveying belt and an output conveying belt, and the input conveying belt is arranged on the left side of the overturning cylinder; the output conveyor belt is arranged below the right side of the turnover mechanism, and the output conveyor belt is arranged at the bottom end of the spraying box in a penetrating mode.

2. The foam ceramic filter surface optimizing device according to claim 1, wherein six grooves are uniformly formed in the side wall of the turning cylinder, the width of each groove is 3mm-5mm larger than the thickness of the cut polyurethane foam sponge, and the depth of each groove is larger than the width of the cut polyurethane foam sponge.

3. The ceramic foam filter surface optimizing apparatus according to claim 1, wherein the turnover motor controls the turnover drum to rotate clockwise, and the rotation speed of the turnover drum is 40-60 rpm.

4. The foam ceramic filter surface optimizing device according to claim 1, wherein conveying openings are formed below the left end and the right end of the spraying box, and the output conveying belt is arranged at the bottom end of the spraying box through the conveying openings.