CN219533009U - Large-scale bearing roller magnetic powder inspection device - Google Patents
Large-scale bearing roller magnetic powder inspection device Download PDFInfo
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- CN219533009U CN219533009U CN202320262981.1U CN202320262981U CN219533009U CN 219533009 U CN219533009 U CN 219533009U CN 202320262981 U CN202320262981 U CN 202320262981U CN 219533009 U CN219533009 U CN 219533009U
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- mounting frame
- bidirectional screw
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- mounting
- bearing roller
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The utility model relates to the field of bearing roller flaw detection, in particular to a large-scale bearing roller magnetic powder flaw detection device which comprises a base, a mounting rack, a spraying assembly and an adjusting assembly, wherein the mounting rack is arranged on the base; the adjusting component comprises a bidirectional screw rod, an adjusting motor, a movable seat, a mounting plate and clamping members, the bidirectional screw rod is rotationally connected with the mounting frame, the adjusting motor is connected with the mounting frame, the output end of the adjusting motor is connected with the bidirectional screw rod, the movable seat is in threaded connection with the bidirectional screw rod, when the adjusting component is used, magnetized bearing rollers are arranged between the two clamping members, the adjusting motor is started to drive the bidirectional screw rod to rotate, then the two mounting plate and the two clamping members are driven to be close to or far away from each other, so that the two clamping members can move to two ends of the bearing rollers, and at the moment, the two ends of the bearing rollers are clamped and fixed through the clamping members, so that the purpose of adjusting the positions of the clamping members according to the lengths of the bearing rollers for flaw detection is achieved.
Description
Technical Field
The utility model relates to the field of bearing roller flaw detection, in particular to a large-scale bearing roller magnetic powder flaw detection device.
Background
The roller bearing belongs to one kind of antifriction bearing, and the roller in the roller bearing need carry out the magnetic particle inspection after production and processing is accomplished, and traditional magnetic particle inspection device is inconvenient to carry out the centre gripping to the bearing roller and fixes, and then is inconvenient for even spraying magnetic powder.
The prior art CN215910394U discloses a large-scale bearing roller magnetic particle inspection device, including the base of detecting a flaw, the base top bilateral symmetry of detecting a flaw is fixed with the support link plate, two sets of support link plate tops are fixed with the installation roof, be provided with magnetic powder spraying mechanism on the installation roof, support link plate outer end lateral wall is fixed with the motor mounting panel, servo motor is installed at motor mounting panel top, the level is provided with the rotation lead screw between two sets of support link plates, rotation lead screw left end lateral wall is fixed with first bull stick, two sets of support link plates are located first bull stick below and are provided with the second bull stick, first bull stick and left side second bull stick rotate respectively and run through support link plate lateral wall and cup joint driven runner and initiative runner, initiative runner is equipped with the removal swivel nut through connecting the carousel with driven runner, place bearing roller between two sets of horizontal connection boards through the movable clamp plate of hydraulic telescoping rod drive both sides is close to, and then carry out the centre gripping with the bearing roller and fix, then start servo motor and drive bearing roller and spray evenly on the roller, finally, the defect that the bearing roller appears under suitable illumination condition fast.
The device can clamp and fix the bearing roller and drive the bearing roller to rotate, and the bearing roller is sprayed with magnetic powder, but the position of the fastening clamp splice cannot be adjusted, so that the device can only clamp and fix the bearing roller with one length, and the practicability of the device is reduced.
Disclosure of Invention
The utility model aims to provide a large-scale bearing roller magnetic particle inspection device, which solves the problems that the position of a fastening clamp block in the existing large-scale bearing roller magnetic particle inspection device can not be adjusted, so that the device can only clamp and fix bearing rollers with one length, and the practicability of the device is reduced.
In order to achieve the above purpose, the utility model provides a large-scale bearing roller magnetic particle inspection device, which comprises a base, a mounting frame and a spraying assembly, wherein the mounting frame is arranged on the base; the adjusting component comprises a bidirectional screw, an adjusting motor, a moving seat, a mounting plate and a clamping member, wherein the bidirectional screw is rotationally connected with the mounting frame and is positioned inside the mounting frame, the adjusting motor is connected with the mounting frame and is positioned on one side of the mounting frame, the output end of the adjusting motor is connected with the bidirectional screw, the moving seat is in threaded connection with the bidirectional screw and is in sliding connection with the mounting frame, the bidirectional screw is sleeved with the mounting plate, the mounting plate is fixedly connected with the moving seat and is positioned on one side of the moving seat, and the clamping member is arranged on the mounting plate.
The clamping member comprises a rotating disc, a clamping hydraulic cylinder, a clamping plate and a rotating motor, wherein the rotating disc is rotationally connected with the mounting plate and is arranged on the mounting plate; the clamping hydraulic cylinder is connected with the rotating disc and is positioned in the rotating disc; the clamping plate is arranged on the clamping hydraulic cylinder and is connected with the output end of the clamping hydraulic cylinder; the rotating motor is connected with the mounting plate and is positioned on one side of the mounting plate, and the output end of the rotating motor is connected with the rotating disc.
The movable seat comprises a seat body and a pulley, wherein the seat body is in threaded connection with the bidirectional screw rod and sleeved on the bidirectional screw rod; the pulley with the pedestal rotates to be connected, and with the mounting bracket butt, and set up on the pedestal.
The spraying assembly comprises a magnetic powder tank, a material sucking pump, a spraying pipe, a fixing rod and a driving member, wherein the magnetic powder tank is fixedly connected with the mounting frame and is positioned at one side of the mounting frame; the material sucking pump is arranged on the mounting frame and is positioned on one side of the mounting frame, which is close to the magnetic powder tank, and the material sucking pump is communicated with the magnetic powder tank; the spraying pipe is arranged on the material pumping pump and is communicated with the material pumping pump; the fixing rod is fixedly connected with the mounting frame and is arranged on the mounting frame; the driving member is disposed on the fixing lever.
The driving member comprises a sliding seat, a gear, a driving motor and a rack, wherein the sliding seat is in sliding connection with the fixed rod and sleeved on the fixed rod; the gear is rotationally connected with the sliding seat and is positioned in the sliding seat; the rack is fixedly connected with the fixed rod, meshed with the gear and arranged on the fixed rod; the driving motor is connected with the sliding seat and is positioned inside the sliding seat, and the output end of the driving motor is connected with the gear.
When the large bearing roller magnetic particle inspection device is used, magnetized bearing rollers are placed between two clamping members, the adjusting motor is started according to the lengths of the bearing rollers at the moment, the adjusting motor drives the bidirectional screw rod to rotate, the two moving seats are driven to be close to or far away from each other, the two moving seats drive the two mounting plates and the two clamping members to be close to or far away from each other, so that the two clamping members can move to two ends of the bearing rollers, at the moment, the two ends of the bearing rollers are clamped and fixed through the clamping members, at the moment, the spraying assembly is started to spray magnetic powder on the bearing rollers, and the clamping members drive the bearing rollers to rotate, so that the spraying of the magnetic powder is more uniform, and the purpose that the clamping members can conveniently clamp and fix the bearing rollers with different lengths according to the position adjustment of the bearing rollers for inspection is achieved.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
Fig. 1 is a schematic view of the overall structure of a large-scale bearing roller magnetic particle inspection apparatus according to a first embodiment of the present utility model.
Fig. 2 is a schematic structural view of an adjusting assembly according to a first embodiment of the present utility model.
Fig. 3 is a schematic view of the mounting structure of the clamping cylinder according to the first embodiment of the present utility model.
Fig. 4 is a schematic view of the installation structure of the pulley according to the first embodiment of the present utility model.
Fig. 5 is a schematic view of a mounting structure of a driving member according to a second embodiment of the present utility model.
Fig. 6 is a schematic view of the mounting structure of a gear according to a second embodiment of the present utility model.
In the figure: 101-base, 102-mounting rack, 103-spraying component, 104-adjusting component, 105-bi-directional screw, 106-adjusting motor, 107-moving seat, 108-mounting plate, 109-clamping member, 110-rotating disk, 111-clamping hydraulic cylinder, 112-clamping plate, 113-rotating motor, 114-base, 115-pulley, 201-magnetic powder tank, 202-suction pump, 203-spraying pipe, 204-fixed rod, 205-driving member, 206-spray head, 207-slide, 208-gear, 209-driving motor, 210-rack.
Detailed Description
The following detailed description of embodiments of the utility model, examples of which are illustrated in the accompanying drawings and, by way of example, are intended to be illustrative, and not to be construed as limiting, of the utility model.
First embodiment:
referring to fig. 1 to 4, fig. 1 is a schematic overall structure of a large-scale bearing roller magnetic particle inspection apparatus, fig. 2 is a schematic structure of an adjusting assembly, fig. 3 is a schematic mounting structure of a clamping hydraulic cylinder, and fig. 4 is a schematic mounting structure of a pulley.
The utility model provides a large-scale bearing roller magnetic particle inspection device, which comprises a base 101, a mounting frame 102, a spraying assembly 103 and an adjusting assembly 104, wherein the adjusting assembly 104 comprises a bidirectional screw 105, an adjusting motor 106, a moving seat 107, a mounting plate 108 and a clamping member 109, the clamping member 109 comprises a rotating disc 110, a clamping hydraulic cylinder 111, a clamping plate 112 and a rotating motor 113, the moving seat 107 comprises a seat body 114 and a pulley 115, the bidirectional screw 105 is driven to rotate by the operation of the adjusting motor 106, so that the bidirectional screw 105 can drive the two moving seats 107 to mutually approach or separate, and further drive the two mounting plates 108 and the two clamping members 109 to mutually approach or separate, so that the position of the clamping member 109 can be adjusted according to the lengths of different bearing rollers.
For the present embodiment, the mounting frame 102 is mounted on the base 101, the spraying assembly 103 is disposed on the mounting frame 102, and the spraying assembly 103 sprays magnetic powder on the bearing roller.
Wherein the bidirectional screw 105 is rotatably connected with the mounting frame 102 and is positioned in the mounting frame 102, the adjusting motor 106 is connected with the mounting frame 102 and is positioned at one side of the mounting frame 102, the output end of the adjusting motor 106 is connected with the bidirectional screw 105, the movable seat 107 is in threaded connection with the bidirectional screw 105 and is in sliding connection with the mounting frame 102 and is sleeved on the bidirectional screw 105, the mounting plate 108 is fixedly connected with the movable seat 107 and is positioned at one side of the movable seat 107, the clamping members 109 are arranged on the mounting plate 108, the threaded directions of two sides of the bidirectional screw 105 are opposite, the movable seats 107 are respectively positioned at two sides of the bidirectional screw 105, the mounting plate 108 and the clamping members 109 are also respectively arranged at two and are respectively arranged on the two movable seats 107, when in use, the magnetized bearing rollers are arranged between the two clamping members 109, the adjusting motor 106 is started according to the length of the bearing rollers, so that the adjusting motor 106 drives the bidirectional screw 105 to rotate, and further drives the two moving seats 107 to approach or separate from each other, so that the two moving seats 107 drive the two mounting plates 108 and the two clamping members 109 to approach or separate from each other, thereby the two clamping members 109 can move to the two ends of the bearing rollers, the two ends of the bearing rollers are clamped and fixed through the clamping members 109, the spraying assembly 103 is started to spray magnetic powder on the bearing rollers, and the bearing rollers are driven to rotate through the clamping members 109, so that the magnetic powder is sprayed more uniformly, thereby realizing the purpose that the clamping member 109 can adjust the position according to the length of the bearing roller subjected to flaw detection, and is convenient for clamping and fixing the bearing rollers with different lengths.
Second, the rotating disc 110 is rotatably connected to the mounting plate 108 and disposed on the mounting plate 108; the clamping hydraulic cylinder 111 is connected with the rotating disc 110 and is positioned inside the rotating disc 110; the clamping plate 112 is arranged on the clamping hydraulic cylinder 111 and is connected with the output end of the clamping hydraulic cylinder 111; the rotating motor 113 is connected with the mounting plate 108 and is located at one side of the mounting plate 108, the output end of the rotating motor 113 is connected with the rotating disc 110, two clamping hydraulic cylinders 111 and two clamping plates 112 are arranged on one rotating disc 110, the two clamping hydraulic cylinders 111 and the two clamping plates 112 are symmetrically arranged on the rotating disc 110, the clamping plates 112 are in a V shape, so that bearing rollers can be better clamped and fixed, the rotating disc 110 is driven to move through the rotation of the bidirectional screw 105, the rotating disc 110 drives the clamping hydraulic cylinders 111 and the clamping plates 112 to move, two clamping hydraulic cylinders 111 are started to drive the clamping plates 112 to move to two sides of the bearing rollers, the bearing rollers are driven to clamp and fix through the two clamping plates 112, the rotating disc 110 is driven to rotate through the operation of the rotating motor 113, and then the bearing rollers are driven to rotate, and the bearing rollers can be uniformly sprayed on the bearing rollers.
Meanwhile, the base 114 is in threaded connection with the bidirectional screw 105 and sleeved on the bidirectional screw 105; the pulleys 115 are rotatably connected with the base 114, are abutted to the mounting frame 102, are arranged on the base 114, a plurality of pulleys 115 are arranged on one base 114, the pulleys 115 are uniformly distributed on the base 114, friction between the base 114 and the mounting frame 102 is reduced through the pulleys 115, and movement of the base 114 can be smooth and stable.
When the large-scale bearing roller magnetic particle inspection device of the embodiment is used, magnetized bearing rollers are placed between two rotating discs 110, at the moment, an adjusting motor 106 is started to drive a bidirectional screw 105 to rotate, so that the bidirectional screw 105 drives two movable seats 107 to mutually approach, further, the mounting plate 108, the rotating discs 110 and clamping plates 112 are driven to mutually approach, so that the clamping plates 112 move to the end parts of the bearing rollers, at the moment, a clamping hydraulic cylinder 111 is started, so that the clamping hydraulic cylinder 111 drives the clamping plates 112 to move, further, the two clamping plates 112 mutually approach, the two ends of the bearing rollers are clamped through the two clamping plates 112, after the clamping is completed, a rotating motor 113 and a spraying assembly 103 are started, so that the spraying assembly 103 sprays magnetic particles, and the rotating motor 113 drives the rotating discs 110 and the clamped bearing rollers to rotate, so that the magnetic particles are uniformly sprayed on the bearing rollers, and the purpose of conveniently fixing the bearings with different lengths is achieved.
Second embodiment:
referring to fig. 5 and 6, fig. 5 is a schematic diagram of an installation structure of a driving member of the second embodiment, fig. 6 is a schematic diagram of an installation structure of a gear of the second embodiment, the spraying assembly 103 of the present embodiment includes a magnetic powder tank 201, a suction pump 202, a spraying tube 203, a fixing rod 204, and a driving member 205, and the driving member 205 includes a slider 207, a gear 208, a driving motor 209, and a rack 210.
For the present embodiment, the magnetic powder tank 201 is fixedly connected to the mounting frame 102, and is located at one side of the mounting frame 102; the material sucking pump 202 is mounted on the mounting frame 102 and is positioned on one side of the mounting frame 102, which is close to the magnetic powder tank 201, and the material sucking pump 202 is communicated with the magnetic powder tank 201; the spraying pipe 203 is arranged on the material pumping pump 202 and is communicated with the material pumping pump 202; the fixing rod 204 is fixedly connected with the mounting frame 102 and is arranged on the mounting frame 102; the driving member 205 is arranged on the fixing rod 204, the magnetic powder is filled in the magnetic powder tank 201, the spraying pipe 203 is a hose, the hose can be bent, a sufficient length is reserved according to the movement of the moving member, a spray nozzle 206 is arranged at one end of the spraying pipe 203, which is far away from the material sucking pump 202, the driving member 205 can drive the spray nozzle 206 to move, when the magnetic powder is sprayed on the bearing roller, the material sucking pump 202 and the driving member 205 are started, so that the driving member 205 drives the spray nozzle 206 to axially move along the bearing roller, and the material sucking pump 202 sucks the magnetic powder in the magnetic powder tank 201 and sprays the magnetic powder on the bearing roller through the spray nozzle 206, thereby realizing the purpose of spraying the magnetic powder on the bearing roller.
Wherein, the sliding seat 207 is slidably connected with the fixed rod 204 and sleeved on the fixed rod 204; the gear 208 is rotatably connected with the slide seat 207 and is positioned inside the slide seat 207; the rack 210 is fixedly connected with the fixed rod 204, is meshed with the gear 208, and is arranged on the fixed rod 204; the driving motor 209 is connected with the sliding seat 207 and is located inside the sliding seat 207, an output end of the driving motor 209 is connected with the gear 208, the gear 208 is driven to rotate by the operation of the driving motor 209, and the gear 208 is meshed with the rack 210, so that the gear 208 can drive the sliding seat 207 to move on the fixed rod 204, and the spray head 206 is driven to move.
The foregoing disclosure is only illustrative of one or more preferred embodiments of the present utility model, and it is not intended to limit the scope of the claims hereof, as persons of ordinary skill in the art will understand that all or part of the processes for practicing the embodiments described herein may be practiced with equivalent variations in the claims, which are within the scope of the utility model.
Claims (5)
1. The large-scale bearing roller magnetic particle inspection device comprises a base, a mounting frame and a spraying assembly, wherein the mounting frame is arranged on the base, the spraying assembly is arranged on the mounting frame,
the device also comprises an adjusting component;
the adjusting component comprises a bidirectional screw, an adjusting motor, a moving seat, a mounting plate and a clamping member, wherein the bidirectional screw is rotationally connected with the mounting frame and is positioned inside the mounting frame, the adjusting motor is connected with the mounting frame and is positioned on one side of the mounting frame, the output end of the adjusting motor is connected with the bidirectional screw, the moving seat is in threaded connection with the bidirectional screw and is in sliding connection with the mounting frame, the bidirectional screw is sleeved with the mounting plate, the mounting plate is fixedly connected with the moving seat and is positioned on one side of the moving seat, and the clamping member is arranged on the mounting plate.
2. A large-scale bearing roller magnetic particle inspection apparatus according to claim 1, characterized in that,
the clamping member comprises a rotating disc, a clamping hydraulic cylinder, a clamping plate and a rotating motor, wherein the rotating disc is rotationally connected with the mounting plate and is arranged on the mounting plate; the clamping hydraulic cylinder is connected with the rotating disc and is positioned in the rotating disc; the clamping plate is arranged on the clamping hydraulic cylinder and is connected with the output end of the clamping hydraulic cylinder; the rotating motor is connected with the mounting plate and is positioned on one side of the mounting plate, and the output end of the rotating motor is connected with the rotating disc.
3. A large-scale bearing roller magnetic particle inspection apparatus according to claim 1, characterized in that,
the movable seat comprises a seat body and a pulley, and the seat body is in threaded connection with the bidirectional screw rod and sleeved on the bidirectional screw rod; the pulley with the pedestal rotates to be connected, and with the mounting bracket butt, and set up on the pedestal.
4. A large-scale bearing roller magnetic particle inspection apparatus according to claim 1, characterized in that,
the spraying assembly comprises a magnetic powder tank, a material sucking pump, a spraying pipe, a fixing rod and a driving member, wherein the magnetic powder tank is fixedly connected with the mounting frame and is positioned at one side of the mounting frame; the material sucking pump is arranged on the mounting frame and is positioned on one side of the mounting frame, which is close to the magnetic powder tank, and the material sucking pump is communicated with the magnetic powder tank; the spraying pipe is arranged on the material pumping pump and is communicated with the material pumping pump; the fixing rod is fixedly connected with the mounting frame and is arranged on the mounting frame; the driving member is disposed on the fixing lever.
5. A large-scale bearing roller magnetic particle inspection apparatus according to claim 4, characterized in that,
the driving member comprises a sliding seat, a gear, a driving motor and a rack, wherein the sliding seat is in sliding connection with the fixed rod and sleeved on the fixed rod; the gear is rotationally connected with the sliding seat and is positioned in the sliding seat; the rack is fixedly connected with the fixed rod, meshed with the gear and arranged on the fixed rod; the driving motor is connected with the sliding seat and is positioned inside the sliding seat, and the output end of the driving motor is connected with the gear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320262981.1U CN219533009U (en) | 2023-02-20 | 2023-02-20 | Large-scale bearing roller magnetic powder inspection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320262981.1U CN219533009U (en) | 2023-02-20 | 2023-02-20 | Large-scale bearing roller magnetic powder inspection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219533009U true CN219533009U (en) | 2023-08-15 |
Family
ID=87631961
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320262981.1U Active CN219533009U (en) | 2023-02-20 | 2023-02-20 | Large-scale bearing roller magnetic powder inspection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219533009U (en) |
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2023
- 2023-02-20 CN CN202320262981.1U patent/CN219533009U/en active Active
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