CN219532118U - Ship manufacturing factory monitoring system - Google Patents

Ship manufacturing factory monitoring system Download PDF

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Publication number
CN219532118U
CN219532118U CN202320227808.8U CN202320227808U CN219532118U CN 219532118 U CN219532118 U CN 219532118U CN 202320227808 U CN202320227808 U CN 202320227808U CN 219532118 U CN219532118 U CN 219532118U
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China
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sensor
device group
monitoring system
unit
data acquisition
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CN202320227808.8U
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Inventor
丁嘉卿
肖炳辉
潘欣钰
遇家滨
邵浔峰
王真
王超
蔡茂
杨浩俊
王晓旭
郭凤群
邢宇骏
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China Shipbuilding NDRI Engineering Co Ltd
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China Shipbuilding NDRI Engineering Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The utility model relates to a monitoring system of a ship manufacturing plant, which comprises a data acquisition unit, a control unit, a positioning unit and an early warning unit; the data acquisition unit is arranged in the ship manufacturing plant and is used for acquiring operation data of the ship manufacturing plant; the control unit is electrically connected with the data acquisition unit and is used for receiving the operation data of the data acquisition unit; the positioning unit is electrically connected with the control unit and is used for monitoring the position information of the data acquisition unit in the ship manufacturing plant; the early warning unit is electrically connected with the control unit and is used for sending early warning information. Compared with the prior art, the system has the advantages that the positioning unit monitors the position of the data acquisition unit, and when the operation data is abnormal, the control unit can acquire the abnormal position of the operation data, so that a worker can accurately position the abnormal operation equipment and timely process the abnormal operation equipment.

Description

Ship manufacturing factory monitoring system
Technical Field
The utility model relates to the technical field of ship manufacturing, in particular to a monitoring system of a ship manufacturing plant.
Background
At present, a ship manufacturing workshop is provided with various devices, mainly comprising mobile terminal devices, data monitoring and collecting devices, a numerical control machine tool and the like, and field devices and management center data are required to be interacted in the production process, but the informatization and intellectualization levels of the ship manufacturing workshop are relatively low at present, and smooth data interaction cannot be realized yet.
Disclosure of Invention
The object of the present utility model is to provide a monitoring system for a marine vessel manufacturing plant in order to overcome the above-mentioned drawbacks of the prior art.
The aim of the utility model can be achieved by the following technical scheme:
a shipbuilding plant monitoring system comprising:
the data acquisition unit is arranged in the ship manufacturing plant and is used for acquiring operation data of the ship manufacturing plant;
the control unit is electrically connected with the data acquisition unit and is used for receiving the operation data of the data acquisition unit;
the positioning unit is electrically connected with the control unit and is used for monitoring the position information of the data acquisition unit in the ship manufacturing plant;
and the early warning unit is electrically connected with the control unit and is used for sending early warning information.
In one embodiment, the ship manufacturing plant comprises a factory building main body, a water supply and drainage equipment set, an air circulation equipment set, an electric equipment set, an air supply equipment set, an environment-friendly equipment set and a hydraulic equipment set, and the data acquisition unit comprises a plurality of monitoring equipment, wherein the monitoring equipment is respectively arranged on the factory building main body, the water supply and drainage equipment set, the air circulation equipment set, the electric equipment set, the air supply equipment set, the environment-friendly equipment set and the hydraulic equipment set, and the factory building main body, the water supply and drainage equipment set, the air circulation equipment set, the air supply equipment set, the environment-friendly equipment set and the hydraulic equipment set are connected with the ship manufacturing plant.
In one embodiment, the monitoring device comprises a plurality of stress sensors, and the stress sensors are respectively arranged on different building components of the factory building main body.
In one embodiment, the monitoring device comprises a water body temperature sensor, a water body pressure sensor and a water body flow sensor, wherein the water body temperature sensor, the water body pressure sensor and the water body flow sensor are arranged at an inlet and an outlet of the water supply and drainage device group.
In one embodiment, the monitoring device comprises a gas concentration sensor, a gas flow sensor and a gas pressure sensor, wherein the gas concentration sensor, the gas flow sensor and the gas pressure sensor are all arranged at an inlet and an outlet of the gas supply device group.
In one embodiment, the monitoring device comprises a light intensity sensor, an air humidity sensor, an air temperature sensor, an air carbon dioxide sensor and an air particulate matter sensor, wherein the light intensity sensor, the air humidity sensor, the air temperature sensor, the air carbon dioxide sensor and the air particulate matter sensor are all arranged in the factory building main body.
In one embodiment, the monitoring device further includes a plurality of positioning sensors, where the positioning sensors are disposed in the factory building main body and are configured to collect relative position information of the water supply and drainage device group, the air circulation device group, the electrical device group, the air supply device group, the environmental protection device group, the hydraulic device group and the factory building main body.
In one embodiment, the pre-warning unit comprises an audible and visual alarm.
In one embodiment, the positioning unit comprises a laser displacement sensor.
In one embodiment, the control unit comprises a computer device comprising a memory and a processor.
Compared with the prior art, the utility model adopts the data acquisition unit to acquire all the operation data in the ship manufacturing plant, adopts the control unit to monitor and control all the operation data in the ship manufacturing plant, controls the early warning unit to send early warning information according to the operation data, and adopts the positioning unit to acquire the position information of the data acquisition unit. The system is beneficial to integrating all operation data in the ship manufacturing plant, is convenient for carrying out real-time monitoring control on the manufacturing flow and the process condition of the ship manufacturing plant, carries out real-time early warning on the abnormality in the ship manufacturing process, and improves the manufacturing efficiency of the ship manufacturing plant and the safety in the process. Because the positioning unit in the system monitors the position of the data acquisition unit, when the operation data is abnormal, the abnormal position of the operation data can be acquired in the control unit, so that a worker can accurately position the abnormal operation equipment and timely process the abnormal operation equipment.
Drawings
FIG. 1 is a schematic diagram of a monitoring system for a marine vessel manufacturing plant according to the present utility model.
Description of the drawings:
100. a marine manufacturing plant monitoring system; 10. a marine manufacturing plant; 20. a data acquisition unit; 30. a control unit; 40. an early warning unit; 50. a display unit; 60. an input unit.
Detailed Description
The utility model will now be described in detail with reference to the drawings and specific examples. The present embodiment is implemented on the premise of the technical scheme of the present utility model, and a detailed implementation manner and a specific operation process are given, but the protection scope of the present utility model is not limited to the following examples.
As shown in fig. 1, in one embodiment, a shipbuilding plant monitoring system 100 is provided, comprising a data acquisition unit 20, a control unit 30, a positioning unit and an early warning unit 40;
the data acquisition unit 20 is arranged in the ship manufacturing plant 10 and is used for acquiring operation data of the ship manufacturing plant 10; the control unit 30 is electrically connected with the data acquisition unit 20, and the control unit 30 is capable of receiving operation data of the data acquisition unit 20 and is used for controlling the data acquisition unit 20; the positioning unit is electrically connected with the control unit 30 and is used for monitoring the position information of the data acquisition unit 20 in the ship manufacturing plant 10; the early warning unit 40 is electrically connected with the control unit 30 and is used for transmitting early warning information.
Specifically, in one embodiment, the shipbuilding plant 10 includes a factory building main body, a water supply and drainage equipment group, an air circulation equipment group, an electrical equipment group, an air supply equipment group, an environmental protection equipment group, and a hydraulic equipment group, and the data collection unit 20 includes a plurality of monitoring devices respectively connected to the factory building main body, the water supply and drainage equipment group, the air circulation equipment group, the electrical equipment group, the air supply equipment group, the environmental protection equipment group, and the hydraulic equipment group, and the plurality of monitoring devices are respectively connected to the control unit 30.
In an embodiment, the monitoring device further includes a plurality of positioning sensors, where the positioning sensors are disposed in the factory building main body and are used for collecting relative position information of the water supply and drainage device group, the air circulation device group, the electrical device group, the air supply device group, the environmental protection device group, the hydraulic device group and the factory building main body, and the positioning sensors are connected with the control unit 30.
Further, in one embodiment, the building body includes building elements including walls, columns, doors and windows, roofs, floors, stairs, and railings;
the monitoring device includes a plurality of stress sensors, each of which is provided on a different building member of the plant body, and each of which is connected to the control unit 30. The stress sensors are respectively arranged on different building components such as walls, columns, doors and windows, roofs, floors, stairs, railings and the like and are used for monitoring stress change conditions of the building components so as to avoid accidents such as collapse of the building components.
Further, in one embodiment, the water supply and drainage equipment group includes industrial water supply equipment, industrial circulating water equipment, domestic water supply equipment, fire protection equipment, rainwater drainage equipment, toilet sanitary equipment, sewage equipment, and wastewater equipment;
and, the monitoring device includes a water temperature sensor, a water pressure sensor and a water flow sensor, which are provided at the inlet and outlet of the water supply and drainage device group, and are connected with the control unit 30, respectively. The water body temperature sensors, the water body pressure sensors and the water body flow sensors are arranged at the inlet and outlet of the equipment such as the industrial water supply equipment, the industrial circulating water equipment, the living water supply equipment, the fire fighting equipment, the rainwater drainage equipment, the toilet sanitary equipment, the sewage equipment and the wastewater equipment respectively and are used for measuring the temperature, the pressure and the flow of water bodies at the inlet and outlet of the equipment.
Further, in an embodiment, the air circulation device group includes a ventilation device, an exhaust and smoke exhaust device, an air conditioning device, a split air conditioning device, a smoke prevention and exhaust device, a positive pressure air supply device, a heating device, a purification device, a dehumidification device, a fresh air device, an air supply device, a return air device, and a smoke exhaust device;
further, in an embodiment, the gas supply equipment set includes a compressed air equipment, a carbon dioxide equipment, a nitrogen equipment, an oxygen equipment, a methane equipment, an acetylene equipment, a propane equipment, and a gas equipment;
the monitoring device further comprises a gas concentration sensor, a gas flow sensor and a gas pressure sensor, wherein the gas concentration sensor, the gas flow sensor and the gas pressure sensor are arranged in the gas supply device group and are respectively connected with the control unit 30. Namely, the gas concentration sensor, the gas flow sensor and the gas pressure sensor are arranged in a plurality, and the inlet and the outlet of each gas supply device of the compressed air device, the carbon dioxide device, the nitrogen device, the oxygen device, the methane device, the acetylene device, the propane device and the gas device are respectively provided with the gas concentration sensor, the gas flow sensor and the gas pressure sensor for monitoring the inlet and outlet gas concentration, the flow and the pressure of the gas supply device. The safety problem caused by too high or too low pressure can be avoided by monitoring the pressure of the air supply equipment, and the quantitative calculation of the gas consumption in the ship manufacturing process is facilitated by monitoring the gas concentration and the flow of the air supply equipment.
Further, in an embodiment, the environmental protection equipment set includes a smoke purifying equipment, an exhaust gas purifying equipment, a waste water purifying equipment, and a solid waste treatment equipment.
The particle sensor is used for monitoring the concentration of particles in the inlet and outlet gases of the smoke purification equipment, and the particle sensor is connected with the control unit 30, so that the control unit 30 can acquire the concentration of the particles in the inlet and outlet gases of the smoke purification equipment, and the purification effect of the smoke purification equipment can be judged through the concentration of the particles in the inlet and outlet gases of the smoke purification equipment.
Further, in an embodiment, the electrical device group includes a strong current device, a lighting device, and a weak current device.
Further, in an embodiment, the hydraulic equipment set includes pile foundations, bottom boards, dock walls, dock gates, lifting lanes, mooring equipment ship guiding equipment, and boarding towers.
Further, in an embodiment, the monitoring device further includes a light intensity sensor, an air humidity sensor, an air temperature sensor, an air carbon dioxide sensor, and an air particulate matter sensor, which are disposed in the ship manufacturing plant 10 and are respectively connected to the control unit 30. The control unit 30 can perform lighting performance analysis, humidity distribution performance, and temperature distribution performance according to the light intensity, air temperature, humidity, and sensor position of the ship manufacturing plant 10, and can determine the air quality in the plant according to the concentration of particulate matters and the concentration of carbon dioxide in the air.
Specifically, in an embodiment, the positioning unit comprises a laser displacement sensor and the control unit 30 comprises a computer device comprising a memory and a processor.
Specifically, in an embodiment, the system further includes a display unit 50 and an input unit 60, the display unit 50 is connected to the control unit 30, the display unit 50 is used for displaying operation data, and the input unit 60 is used for inputting control signals. The display unit 50 comprises a computer display screen and the input unit 60 comprises a computer input keyboard.
Specifically, in one embodiment, the early warning unit 40 includes an audible and visual alarm, where the audible and visual alarm is connected to the control unit 30, and the control unit 30 is configured to control the on-off of the audible and visual alarm.
Compared with the prior art, the utility model adopts the data acquisition unit 20 to acquire all the operation data in the ship manufacturing plant 10, adopts the control unit 30 to monitor and control all the operation data in the ship manufacturing plant 10, controls the early warning unit 40 to send early warning information according to the operation data, and adopts the positioning unit to acquire the position information of the data acquisition unit 20. The system is beneficial to integrating all operation data in the ship manufacturing plant 10, is convenient for monitoring and controlling the manufacturing flow and the process conditions of the ship manufacturing plant 10 in real time, and early-warning the abnormality in the ship manufacturing process in real time, thereby improving the manufacturing efficiency of the ship manufacturing plant and the safety in the process. Because the positioning unit in the system monitors the position of the data acquisition unit 20, when the operation data is abnormal, the abnormal position of the operation data can be acquired in the control unit 30, so that a worker can accurately position the abnormal operation equipment and timely process the abnormal operation equipment.
It will be understood that when an element is referred to as being "connected" to another element, it can be directly connected to the other element or be connected to the other element through intervening elements. Further, "connection" in the following embodiments should be understood as "electrical connection", "communication connection", and the like if there is transmission of electrical signals or data between objects to be connected.
As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and/or "comprising," and/or the like, specify the presence of stated features, integers, steps, operations, elements, components, or groups thereof, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, or groups thereof. Also, the term "and/or" as used in this specification includes any and all combinations of the associated listed items.
The foregoing describes in detail preferred embodiments of the present utility model. It should be understood that numerous modifications and variations can be made in accordance with the concepts of the utility model by one of ordinary skill in the art without undue burden. Therefore, all technical solutions which can be obtained by logic analysis, reasoning or limited experiments based on the prior art by the person skilled in the art according to the inventive concept shall be within the scope of protection defined by the claims.

Claims (10)

1. A shipbuilding plant monitoring system, comprising:
the data acquisition unit (20) is arranged in the ship manufacturing plant (10) and is used for acquiring operation data of the ship manufacturing plant (10);
the control unit (30) is electrically connected with the data acquisition unit (20) and is used for receiving the operation data of the data acquisition unit (20);
the positioning unit is electrically connected with the control unit (30) and is used for monitoring the position information of the data acquisition unit (20) in the ship manufacturing plant (10);
and the early warning unit (40) is electrically connected with the control unit (30) and is used for sending early warning information.
2. A ship building plant monitoring system according to claim 1, characterized in that the data acquisition unit (20) comprises a plurality of monitoring devices, which are connected to the building body, the water supply and drainage device group, the air circulation device group, the electrical device group, the air supply device group, the environmental protection device group and the hydraulic device group of the ship building plant (10), respectively.
3. A shipbuilding plant monitoring system according to claim 2, wherein the monitoring device comprises a plurality of stress sensors, each of the plurality of stress sensors being provided on a different building element of the factory building main body.
4. The marine vessel manufacturing plant monitoring system of claim 2, wherein the monitoring device comprises a water temperature sensor, a water pressure sensor, and a water flow sensor, wherein the water temperature sensor, the water pressure sensor, and the water flow sensor are all disposed at the inlet and outlet of the water supply and drainage device group.
5. A marine vessel fabrication plant monitoring system according to claim 2, wherein the monitoring device comprises a gas concentration sensor, a gas flow sensor and a gas pressure sensor, the gas concentration sensor, the gas flow sensor and the gas pressure sensor being provided at an inlet and an outlet of the gas supply device group.
6. The marine vessel manufacturing plant monitoring system of claim 2, wherein the monitoring device comprises a light intensity sensor, an air humidity sensor, an air temperature sensor, an air carbon dioxide sensor, and an air particulate matter sensor, all disposed within the factory building main body.
7. The marine vessel manufacturing plant monitoring system of claim 2, wherein the monitoring device further comprises a plurality of positioning sensors, wherein the positioning sensors are disposed in the plant building body and are configured to collect information on the relative positions of the water supply and drainage device group, the air circulation device group, the electrical device group, the air supply device group, the environmental protection device group, the hydraulic device group and the plant building body.
8. A marine vessel manufacturing plant monitoring system according to claim 1, wherein the pre-warning unit (40) comprises an audible and visual alarm.
9. A marine vessel fabrication plant monitoring system according to claim 1, wherein the positioning unit comprises a laser displacement sensor.
10. A ship fabrication plant monitoring system according to claim 1, characterized in that the control unit (30) comprises a computer device comprising a memory and a processor.
CN202320227808.8U 2023-02-15 2023-02-15 Ship manufacturing factory monitoring system Active CN219532118U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320227808.8U CN219532118U (en) 2023-02-15 2023-02-15 Ship manufacturing factory monitoring system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320227808.8U CN219532118U (en) 2023-02-15 2023-02-15 Ship manufacturing factory monitoring system

Publications (1)

Publication Number Publication Date
CN219532118U true CN219532118U (en) 2023-08-15

Family

ID=87627553

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320227808.8U Active CN219532118U (en) 2023-02-15 2023-02-15 Ship manufacturing factory monitoring system

Country Status (1)

Country Link
CN (1) CN219532118U (en)

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