CN219527759U - Electrolyte shoveling device for aluminum electrolysis production - Google Patents

Abstract

The utility model relates to the technical field of aluminum electrolysis production, and discloses an electrolyte shoveling device for aluminum electrolysis production, which solves the problems of high labor intensity, low efficiency and high labor cost of a manual mode in the loading process of materials such as electrolyte, electrolyte blocks under a tank and the like generated in the current aluminum electrolysis production.

Description

Electrolyte shoveling device for aluminum electrolysis production

Technical Field

The utility model belongs to the technical field of aluminum electrolysis production, and particularly relates to an electrolyte shoveling device for aluminum electrolysis production.

Background

In the process of replacing anodes in aluminum electrolysis production, due to the structural design of the electrolytic cells, parts of alumina powder and electrolyte blocks generated during anode replacement fall under the cells through style plates between the electrolytic cells and gaps between cell shells and the style plates, a 40-ten-thousand-ton aluminum electrolysis production enterprise cleans a large number of electrolyte and alumina blocks from under the cells every day, and the number of people is 12 in normal cleaning. Because the space position under the electrolytic tank is relatively narrow, the height under the electrolytic tank is less than 1.5m, and the supporting columns are more, cleaning staff is required to manually pull the cleaned electrolyte from the electrolytic tank to the aluminum outlet end for centralized storage by using a shelf truck, then the cleaned electrolyte is manually transported to a tractor for pulling away, the labor intensity of cleaning operation is high, the operation time is long, the working efficiency is low, a large amount of electrolyte is inevitably produced in an electrolysis plant in the electrolysis production process, a large amount of manpower is also required for pulling and transporting the electrolyte, and the labor intensity of electrolysis staff is increased.

Disclosure of Invention

Aiming at the situation, in order to overcome the defects of the prior art, the utility model provides an electrolyte shoveling device for aluminum electrolysis production, which effectively solves the problems of high labor intensity, low efficiency and high labor cost of a manual mode in the loading process of materials such as electrolyte, electrolyte blocks under a tank and the like generated in the current aluminum electrolysis production.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an electrolyte shovel fortune device for aluminium electroloysis production, includes the mounting panel, mounting panel one end symmetrical welding has the dead lever, two dead lever upper ends have all rotated and have cup jointed U type seat, two U type seat one ends have all been welded the lifter, two lifter one end welds has U type frame, U type frame inside rotation is connected with the scraper bowl, U type frame one end welding has the bracket, bracket internally mounted has the scraper bowl to empty spring cylinder, scraper bowl to empty spring cylinder and scraper bowl activity joint, the welding has the link between two lifter upper portions, link lower extreme middle part rotates and is connected with scraper bowl lift cylinder, scraper bowl lift cylinder lower extreme rotates with mounting panel one side to be connected, two equal welding in dead lever upper portion one side have L type frame, two L type frame lower extreme have all been welded the fixed block.

Preferably, the lower parts of one side of the lifting rods are welded with balance supporting rods, one side of each balance supporting rod is connected with a buffer piece, and the buffer pieces are connected with the fixing rods.

Preferably, the buffer piece comprises an inner cylinder body, a damping rod is connected inside the inner cylinder body, one end of the damping rod is connected with an outer cylinder body, the outer cylinder body is sleeved outside the inner cylinder body, and one end of the outer cylinder body is connected with a rubber block.

Preferably, the U-shaped seat is rotationally connected with the fixed rod through a first pin shaft, and the bucket is rotationally connected with the U-shaped frame through a second pin shaft.

Preferably, the lug seats are connected at the connecting positions of the two ends of the bucket lifting oil cylinder, corresponding to the connecting frames and the mounting plates, and the two lug seats are connected with the bucket lifting oil cylinder in a rotating manner through a third pin shaft.

Preferably, the four corners of the mounting plate and the fixing block are provided with connecting holes convenient to connect.

Compared with the prior art, the utility model has the beneficial effects that:

(1) The utility model can use the original headstock, hydraulic system and wind pressure system of the tractor, namely can become the forklift of the tractor, realize the shovel loading and pulling of bulk materials, lighten the man-machine tool operation time and labor intensity problem in the manual operation process, especially in the electrolyte pulling process under the electrolytic tank, meanwhile, the detachable structure of the device can quickly restore the tractor to original shape, continue to exercise the function of the tractor, has high reusability, mature and reliable technology and low application cost;

(2) This novel setting through this bolster, when restoreing initial state after balanced branch shovel dress material, balanced branch and bolster contact, during the contact, through the rubber block contact, avoid colliding the damage to and produce great noise, then outer barrel extrusion damping pole, damping pole is with the force absorption, thereby can avoid great impact force to cause the damage when making balanced branch resume initial state.

Drawings

The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model.

In the drawings:

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a side view of the present utility model;

FIG. 3 is a schematic view of a buffer structure according to the present utility model;

in the figure: 1. a mounting plate; 2. a fixed rod; 3. a U-shaped seat; 4. a lifting rod; 5. a U-shaped frame; 6. a bucket; 7. a bracket; 8. bucket dumping spring cylinder; 9. a connecting frame; 10. bucket lifting cylinder; 11. an L-shaped frame; 12. a fixed block; 13. a balance strut; 14. a buffer member; 1401. an inner cylinder; 1402. a damping rod; 1403. an outer cylinder; 1404. a rubber block; 15. a first pin; 16. a second pin; 17. an ear seat; 18. a third pin; 19. and a connection hole.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model; all other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

According to the first embodiment, as shown in fig. 1-3, the automobile front tractor comprises a mounting plate 1, fixing rods 2 are symmetrically welded at one end of the mounting plate 1, U-shaped seats 3 are rotatably sleeved at the upper ends of the two fixing rods 2, the U-shaped seats 3 are rotatably connected with the fixing rods 2 through first pin shafts 15, the bucket 6 is rotatably connected with a U-shaped frame 5 through second pin shafts 16, lifting rods 4 are welded at one end of the two U-shaped seats 3, U-shaped frames 5 are welded at one end of the two lifting rods 4, a bucket 6 is rotatably connected with one end of the U-shaped frame 5, a bracket 7 is internally provided with bucket dumping spring cylinders 8, the bucket dumping spring cylinders 8 are movably clamped with the bucket 6, connecting frames 9 are welded between the upper parts of the two lifting rods 4, bucket lifting cylinders 10 are rotatably connected with one side of the mounting plate 1 through first pin shafts 16, two ends of the bucket lifting cylinders 10 are respectively connected with lug seats 17, two lug seats 17 are rotatably connected with one side of the mounting plate 1 through third pin shafts 18, two fixed blocks of the two fixed frames 2 are rotatably connected with one side of the mounting plate 11, and two fixed blocks of the two tractor front tractor are fixedly connected with one side of the mounting plate 11 through bolts 12, and the front tractor is conveniently mounted at the positions of the two sides of the two fixed blocks 12.

In the second embodiment, on the basis of the first embodiment, the lower parts of one sides of the two lifting rods 4 are welded with balance supporting rods 13, one side of each balance supporting rod 13 is connected with a buffer piece 14, each buffer piece 14 is connected with a fixed rod 2, each buffer piece 14 comprises an inner cylinder 1401, a damping rod 1402 is connected to the inner cylinder 1401, one end of each damping rod 1402 is connected with an outer cylinder 1403, the outer cylinder 1403 is sleeved outside the inner cylinder 1401, and one end of each outer cylinder 1403 is connected with a rubber block 1404;

in the initial state of the bucket 6, the balance strut 13 is in contact with the buffer piece 14, at the moment, the bucket 6 is just positioned on the ground, the included angle between the bucket 6 and the ground is zero, and when the bucket is in operation, the bucket 6 is pushed to move forward along the ground under the action of driving force through the tractor head, so that materials are shoveled; after the material loading is completed, the bucket lifting cylinder 10 ascends, the tractor headstock drives the bucket 6 in a lifting state to reach the position of the tractor hopper, the bucket dumping spring cylinder 8 pulls backwards, the bucket 6 tilts to pour the material into the hopper, then the bucket lifting cylinder 10 descends, the bucket dumping spring cylinder 8 pushes forwards, the bucket 6 reaches the ground, the balance strut 13 contacts with the buffer piece 14 at the moment, the collision damage is avoided through the contact of the rubber block 1404, and larger noise is generated, the outer cylinder 1403 extrudes the damping rod 1402, and the damping rod 1402 absorbs force, so that the damage caused by larger collision force can be avoided when the balance strut 13 recovers to the initial state.

Working principle: the device is assembled with a tractor head, the positions of a mounting plate 1 and a bumper beam at the front end of the tractor head are fixed through bolts, and then a fixing block 12 of the device is mounted with a station plate at the control position of a person at the tractor head through bolts, so that the device is assembled with the tractor head;

when the scraper bucket lifting oil cylinder 10 is used, the scraper bucket lifting oil cylinder 10 contracts and descends, so that the lifting rod 4 rotates downwards around the first pin shaft 15, the scraper bucket 6 gradually descends downwards, the scraper bucket 6 reaches the ground, the balance strut 13 is in contact with the buffer piece 14, the scraper bucket 6 just reaches the ground, the included angle between the scraper bucket 6 and the ground is zero, and the tractor head pushes the scraper bucket 6 to move forwards along the ground under the action of driving force so as to scoop materials; after the material loading is completed, the bucket lifting cylinder 10 ascends, the tractor head drives the bucket 6 in a lifting state to reach the loading hopper, the bucket dumping spring cylinder 8 pulls backwards, the bucket 6 tilts to pour the material into the loading hopper, the operation is repeated until the material loading is completed, and in addition, the tractor head is connected with the loading hopper to pull the material to a designated place for stacking.

Claims (6)

1. Electrolyte shovel fortune device is used in aluminium electrolysis production, including mounting panel (1), its characterized in that: mounting panel (1) one end symmetry welding has dead lever (2), U type seat (3) have all been cup jointed in the rotation of two dead lever (2) upper ends, lifting rod (4) have all been welded to two U type seat (3) one end, U type frame (5) have been welded to two lifting rod (4) one end, U type frame (5) inside rotation is connected with scraper bowl (6), U type frame (5) one end welding has bracket (7), bracket (7) internally mounted has scraper bowl to empty spring cylinder (8), scraper bowl empty spring cylinder (8) and scraper bowl (6) movable joint, the welding has link (9) between two lifting rod (4) upper portions, link (9) lower extreme middle part rotation is connected with scraper bowl lift cylinder (10), scraper bowl lift cylinder (10) lower extreme and mounting panel (1) one side rotation are connected, L type frame (11) have all been welded to two fixing block (12) on one side of upper portion, two L type frame (11) lower extreme.

2. The electrolyte shovel device for aluminum electrolysis production according to claim 1, wherein: the lower parts of one side of the two lifting rods (4) are welded with balance supporting rods (13), one side of each balance supporting rod (13) is connected with a buffer piece (14), and the buffer pieces (14) are connected with the fixed rods (2).

3. The electrolyte shovel device for aluminum electrolysis production according to claim 2, wherein: the buffer piece (14) comprises an inner cylinder body (1401), a damping rod (1402) is connected to the inner cylinder body (1401), one end of the damping rod (1402) is connected with an outer cylinder body (1403), the outer cylinder body (1403) is sleeved outside the inner cylinder body (1401), and one end of the outer cylinder body (1403) is connected with a rubber block (1404).

4. The electrolyte shovel device for aluminum electrolysis production according to claim 1, wherein: the U-shaped seat (3) is rotationally connected with the fixed rod (2) through a first pin shaft (15), and the bucket (6) is rotationally connected with the U-shaped frame (5) through a second pin shaft (16).

5. The electrolyte shovel device for aluminum electrolysis production according to claim 1, wherein: the two ends of the bucket lifting oil cylinder (10) are connected with lug seats (17) at the joint of the connecting frame (9) and the mounting plate (1) correspondingly, and the two lug seats (17) are connected with the bucket lifting oil cylinder (10) in a rotating mode through a third pin shaft (18).

6. The electrolyte shovel device for aluminum electrolysis production according to claim 1, wherein: the four corners of the mounting plate (1) and the fixing block (12) are respectively provided with a connecting hole (19) which is convenient to connect.