CN219520082U - Shaping device - Google Patents

Abstract

The utility model provides a shaping device which is used for shaping products and comprises a base and a conveying mechanism; the shaping mechanism is arranged on one side of the conveying mechanism and comprises a shaping driving piece, a first gear set, a second gear set, a plurality of driving wheels and a plurality of driven wheels; the shaping driving piece is arranged on the base; the first gear set is connected with the shaping driving piece and comprises a plurality of first gears; the second gear set comprises a supporting seat and a plurality of second gears, the supporting seat is arranged on the base and is positioned at one side of the first gear set, and the plurality of second gears are rotatably arranged on the supporting seat and are respectively meshed with the plurality of first gears; the driving wheels are respectively connected with the second gears in a transmission way; the driven wheels are arranged on the supporting seat at intervals, machining gaps are reserved between the driven wheels and the driving wheels, and the driven wheels are arranged in a staggered mode with the driving wheels respectively. The shaping device can be used for realizing surface contact shaping of products, has small shaping amount and high flatness yield, and effectively improves the working efficiency.

Description

Shaping device

Technical Field

The utility model relates to the technical field of product shaping, in particular to a shaping device.

Background

For some products needing to control the flatness, the stress of the products is uneven due to die cutting, so that the stress of the products is concentrated and deformed, and the flatness control requirement cannot be met. The known scheme is that a single cylinder is pressed down to carry out point contact shaping, however, the point pressing product can cause flexible deformation, the shaping amount is large, the shaping effect is unstable, the flatness can not meet the quality control requirement, and the working efficiency is low.

Disclosure of Invention

In view of the above, it is necessary to provide a shaping device to solve the technical problems of large shaping amount, unstable shaping effect, poor flatness meeting the quality control requirement and low working efficiency of the existing spot-pressed products.

The embodiment of the utility model provides a shaping device which is used for shaping products and comprises a base and a conveying mechanism, wherein the conveying mechanism is arranged on the base and is used for conveying the products; the shaping mechanism is arranged on one side of the conveying mechanism and comprises a shaping driving piece, a first gear set, a second gear set, a plurality of driving wheels and a plurality of driven wheels; the shaping driving piece is arranged on the base; the first gear set is connected with the shaping driving piece and is driven by the shaping driving piece to rotate, and the first gear set comprises a plurality of first gears arranged along a first direction; the second gear set comprises a supporting seat and a plurality of second gears, the supporting seat is arranged on the base and is positioned on one side of the first gear set, the plurality of second gears are rotatably arranged on the supporting seat along the first direction and are respectively meshed with the plurality of first gears, and the second gears are perpendicular to the rotation axis of the first gears; the driving wheels are arranged at intervals along the first direction and are respectively connected with the second gears in a transmission way; the driven wheels are arranged on the supporting seat at intervals along the first direction, machining gaps exist between the driven wheels and the driving wheels, and the driven wheels are respectively staggered with the driving wheels; the shaping driving piece is used for driving the first gears to rotate and driving the second gears to rotate so that the driving wheels rotate and cooperate with the driven wheels to shape the products conveyed from the conveying mechanism.

The shaping device drives the first gears to rotate and drives the second gears to rotate through the shaping driving piece, so that the driving wheels rotate and cooperate with the driven wheels arranged in a staggered mode to shape products conveyed from the conveying mechanism, the surface contact shaping of the products can be achieved, the shaping amount of the products is small, the shaping effect is stable, the flatness yield is high, and the working efficiency is effectively improved.

In some embodiments, the delivery mechanism comprises: the guide piece is provided with a guide groove for placing a product; the linear sliding table is arranged on the base, connected with the guide piece and used for driving the guide piece to move towards the shaping mechanism so as to convey products.

In some embodiments, the first gear set further comprises: the bearing seat is arranged on the base and is opposite to the shaping driving piece; one end of the first transmission shaft is connected with the shaping driving piece, and the other end of the first transmission shaft is rotatably arranged in the bearing seat so as to rotate under the driving of the shaping driving piece; wherein a plurality of first gears are arranged on the first transmission shaft.

In some embodiments, the support base comprises: the base is arranged on the base, and the second gear and the driving wheel are connected to the base; the movable seat is movably arranged at the top of the base, and the driven wheel is connected with the movable seat; the adjusting piece is connected with the base and the movable seat, so that the distance between the base and the movable seat is adjusted, and the vertical distance between the driving wheel and the driven wheel is adjusted.

In some embodiments, the adjustment member comprises: one end of the stop screw is connected with the movable seat, and the other end of the stop screw is abutted against the base so as to adjust the interval between the base and the movable seat through rotation; one end of the adjusting bolt is connected with the base, and the other end of the adjusting bolt is connected with the movable seat so as to connect the base and the movable seat; and the adjusting spring is sleeved on the adjusting bolt, one end of the adjusting spring is abutted against the base, and the other end of the adjusting spring is abutted against the movable seat.

In some embodiments, the second gear set further comprises: the second transmission shaft is rotationally arranged on the base; the second gear and the driving wheel are arranged on the second transmission shaft at intervals.

In some embodiments, the shaping mechanism further comprises: the third transmission shaft is rotationally arranged on the movable seat; wherein the driven wheel is arranged on the third transmission shaft.

In some embodiments, the shaping mechanism further comprises: the first auxiliary wheels are rotatably arranged on the movable seat and positioned on one sides of the driven wheels, which are close to the conveying mechanism, and are used for preventing products from tilting when the products are shaped through the driving wheels and the driven wheels.

In some embodiments, the shaping mechanism further comprises: at least two second auxiliary wheels are rotatably arranged on the base or the movable seat and are positioned on one side of the plurality of driving wheels, which is away from the conveying mechanism, so that the shaped products are horizontally output.

In some embodiments, the shaping device further comprises: and the material receiving box is arranged on the base, is in butt joint with the second auxiliary wheel and is used for collecting the shaped products output by the second auxiliary wheel.

Drawings

Fig. 1 is a perspective view of a shaping device according to an embodiment of the present utility model.

Fig. 2 is a perspective view of a conveying mechanism of the shaping device in fig. 1.

Fig. 3 is an exploded view of the shaping mechanism of the shaping device of fig. 1 at an angle.

Fig. 4 is an exploded view of the shaping mechanism of the shaping device of fig. 1 at another angle.

Description of the main reference signs

Shaping device 100

Base 10

Conveying mechanism 20

Flow guide 21

Diversion trench 211

Linear slipway 22

Shaping mechanism 30

Shaping driving piece 31

First gear set 32

First gear 321

Bearing seat 322

First drive shaft 323

Second gear set 33

Support base 331

Base 3311

Movable seat 3312

Adjusting piece 3313

Stop screw 3313a

Adjusting bolt 3313b

Adjusting spring 3313c

Second gear 332

Second drive shaft 333

Drive wheel 34

Driven wheel 35

Third drive shaft 36

First auxiliary wheel 37

Second auxiliary wheel 38

Material receiving box 40

Product 200

Detailed Description

Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present utility model and are not to be construed as limiting the present utility model.

In the description of the present utility model, it should be understood that the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more features. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically connected, electrically connected or can be communicated with each other; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

Embodiments of the present utility model will be further described with reference to the accompanying drawings.

Referring to fig. 1, an embodiment of the present utility model provides a shaping device 100 for shaping a product 200 to make the flatness of the product 200 meet the requirement, in this embodiment, the product 200 may be strip-shaped 304 stainless steel, and the flatness is set to ±0.1mm in this embodiment. Specifically, the shaping device 100 includes a base 10, a conveying mechanism 20, and a shaping mechanism 30.

Referring to fig. 1 and 2, a conveying mechanism 20 is disposed on the base 10 for conveying the product 200. The conveying mechanism 20 includes a flow guide 21 and a linear slide 22.

The deflector 21 has a substantially plate shape. The upper surface of the guide member 21 is provided with a guide groove 211 for placing the product 200, and the guide groove 211 extends in the first direction. The linear sliding table 22 is disposed on the base 10 and connected to the guiding element 21, and is used for driving the guiding element 21 to move towards the shaping mechanism 30 along the first direction, so that one end of the guiding element 21 extends into the supporting seat 331, and the product 200 is conveyed into the supporting seat 331 and shaped. In the present embodiment, the first direction is defined as the X-axis direction.

Referring to fig. 1, 3 and 4, the shaping mechanism 30 is disposed on one side of the conveying mechanism 20, and the shaping mechanism 30 includes a shaping driving member 31, a first gear set 32, a second gear set 33, a plurality of driving wheels 34 and a plurality of driven wheels 35. The shaping driving piece 31 is arranged on the base 10; the first gear set 32 is connected with the shaping driving member 31 to rotate under the driving of the shaping driving member 31, and the first gear set 32 includes a plurality of first gears 321 arranged along a first direction; the second gear set 33 includes a support base 331 and a plurality of second gears 332, the support base 331 is disposed on the base 10 and is located at one side of the first gear set 32, the plurality of second gears 332 are rotatably disposed on the support base 331 along a first direction and respectively engaged with the plurality of first gears 321, and the second gears 332 are perpendicular to a rotation axis of the first gears 321; the driving wheels 34 are arranged at intervals along the first direction and are respectively connected with the second gears 332 in a transmission way; the driven wheels 35 are arranged on the supporting seat 331 at intervals along the first direction, and machining gaps for shaping products are formed between the driven wheels 35 and the driving wheels 34, wherein the driven wheels 35 are respectively arranged in a staggered manner with the driving wheels 34; the shaping driving member 31 is configured to drive the first gears 321 to rotate and drive the second gears 332 to rotate, so that the driving wheels 34 rotate and cooperate with the driven wheels 35 to shape the product 200 conveyed from the conveying mechanism 20.

The shaping device 100 drives the plurality of first gears 321 to rotate and drives the plurality of second gears 332 to rotate through the shaping driving piece 31, so that the plurality of driving wheels 34 rotate and match with the plurality of dislocation-arranged driven wheels 35 to shape the product 200 conveyed from the conveying mechanism 20, the product 200 can be in surface contact with the product 200 in a rolling manner and shaped, the shaping amount of the product 200 is small, the shaping effect is stable, the flatness yield is high, and the working efficiency is effectively improved.

With continued reference to fig. 3, two carrying seats 322 are disposed on one side of the shaping driving member 31, and the two carrying seats 322 are disposed on the base 10 at intervals along the first direction, in this embodiment, the shaping driving member 31 is a motor. The first gear set 32 further includes a first transmission shaft 323, one end of the first transmission shaft 323 is connected to the driving end of the shaping driving member 31 through a coupling, and the other end of the first transmission shaft 323 passes through one bearing seat 322 and is rotatably connected to the other bearing seat 322 so as to rotate under the driving of the shaping driving member 31; the first transmission shaft 323 rotates on the bearing seat 322 through a bearing, a snap ring and a bearing baffle, and the plurality of first gears 321 are five and are connected to the first transmission shaft 323 through a flat key.

The support base 331 includes a base 3311, a movable base 3312, and an adjusting member 3313. The base 3311 is provided with two second gears and is arranged on the base 10 at intervals along a second direction, in this embodiment, the second direction is a Y-axis direction, wherein the second gears 332 and the driving wheels 34 are connected to the base 3311. The movable seats 3312 are two and are movably arranged on the top of the corresponding seats 3311, wherein the driven wheels 35 are connected to the movable seats 3312. The adjusting member 3313 is connected to the base 3311 and the movable mount 3312 to adjust a distance between the base 3311 and the movable mount 3312, thereby adjusting a distance between the driving wheel 34 and the driven wheel 35 in a vertical direction, which is a Z-axis direction in this embodiment.

Specifically, the adjustment member 3313 includes a set screw 3313a, an adjustment bolt 3313b, and an adjustment spring 3313c. One end of the stop screw 3313a is connected to the inside of the movable seat 3312, and the other end of the stop screw 3313a is abutted against the base 3311 to adjust the vertical interval between the base 3311 and the movable seat 3312 by rotation; one end of the adjusting bolt 3313b is connected to the base 3311, and the other end of the adjusting bolt 3313b is connected to the movable base 3312 to connect the base 3311 and the movable base 3312; the adjusting spring 3313c is sleeved on the stud of the adjusting bolt 3313b, one end of the adjusting spring 3313c abuts against the base 3311, and the other end of the adjusting spring 3313c abuts against the movable base 3312.

The second gear set 33 further includes a second transmission shaft 333, where the second transmission shaft 333 is rotatably disposed on the base 3311 through a bearing and a snap ring; in this embodiment, the number of the second gears 332 is five and the second gears 332 are arranged corresponding to the first gears 321, and the corresponding number of the second gears 333 and the driving gears 34 may be five, where the first gears 321 and the first gears 321 are helical gears, so that the transmission between the first gears 321 and the second gears 332 is not delayed, and is not easy to jump and slip, and the transmission direction is relatively free, the increase and decrease of the transmission speed is relatively free, and the transmission speed is suitable for high horsepower transmission, high load and high torque transmission, and the layout is compact, and the occupied space is small.

Referring to fig. 3 and fig. 4, the shaping mechanism 30 further includes a third transmission shaft 36, the third transmission shaft 36 is rotatably disposed on the movable seat 3312 through a bearing and a snap ring, and the driven wheel 35 is disposed on the third transmission shaft 36 through a flat key, wherein the third transmission shaft 36 and the driven wheel 35 are four and are respectively staggered with the five second transmission shafts 333 and the driving wheel 34.

The shaping mechanism 30 further includes a first auxiliary wheel 37, where the first auxiliary wheel 37 is rotatably disposed on the movable seat 3312 and is located on a side of the plurality of driven wheels 35 near the conveying mechanism 20, so as to prevent the product 200 from tilting near one end of the conveying mechanism 20 when the product 200 is shaped by the driving wheel 34 and the driven wheels 35.

The shaping mechanism 30 further includes at least two second auxiliary wheels 38, where at least two second auxiliary wheels 38 are rotatably disposed on the base 3311 or the movable base 3312 and are located on a side of the plurality of driven wheels 35 facing away from the conveying mechanism 20, so that the shaped product 200 is horizontally output, in this embodiment, two second auxiliary wheels 38 are provided, one of the second auxiliary wheels 38 is rotatably disposed on the base 3311, and the other second auxiliary wheel 38 is rotatably disposed on the movable base 3312.

In some embodiments, the shaping device 100 further includes a receiving bin 40, where the receiving bin 40 is disposed on the base 10 and is abutted against the second auxiliary wheel 38 for collecting the shaped product 200 output from the second auxiliary wheel 38.

The working process of the shaping device 100 is as follows:

firstly, placing the product 200 in the diversion trench 211 of the diversion member 21; then, the shaping driving member 31 drives the first gears 321 on the first driving shaft 323 to rotate, the first gears 321 respectively drive the corresponding second gears 332 to rotate, so that the second driving shaft 333 rotates, the second driving shaft 333 drives the driving wheels 34 to rotate and cooperates with the driven wheels 35 arranged in a staggered manner to squeeze and shape the product 200 conveyed from the conveying mechanism 20, and after the product 200 is shaped, the driving wheels 34 cooperate with the driven wheels 35 to convey the product 200 into the material receiving box 40 for collection.

According to the shaping device 100 provided by the embodiment of the utility model, the driving wheel 34 and the driven wheel 35 are arranged in a staggered manner and uniformly shape the product 200 in a rolling manner, the structure is ingenious, the vertical distance between the driving wheel 34 and the driven wheel 35 can be adjusted to roll and squeeze the product 200, so that the product 200 achieves the shaping effect, the product 200 is driven to flow out of the material collecting box 40, the shaping device is suitable for the planeness shaping of the strip-shaped product 200 of a small metal piece, the operation is simple, the device is suitable for mass production and practical, the requirement on the planeness numerical value can be effectively managed and controlled, and the quality of the product 200 is improved.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Claims (10)

1. A shaping device for shaping a product, comprising a base, characterized in that it further comprises:

the conveying mechanism is arranged on the base and is used for conveying products; a kind of electronic device with high-pressure air-conditioning system

The shaping mechanism is arranged on one side of the conveying mechanism and comprises a shaping driving piece, a first gear set, a second gear set, a plurality of driving wheels and a plurality of driven wheels,

the shaping driving piece is arranged on the base,

the first gear set is connected with the shaping driving piece and comprises a plurality of first gears which are arranged along a first direction, the first gears rotate under the driving of the shaping driving piece,

the second gear set comprises a supporting seat and a plurality of second gears, the supporting seat is arranged on the base and positioned at one side of the first gear set, the plurality of second gears are rotationally arranged on the supporting seat along the first direction and are respectively meshed with the plurality of first gears, the second gears are perpendicular to the rotation axis of the first gears,

the driving wheels are arranged at intervals along the first direction and are respectively connected with the second gears in a transmission way,

the driven wheels are arranged on the supporting seat at intervals along the first direction, the driven wheels are respectively arranged in a dislocation way with the driving wheels, machining gaps for shaping products are arranged between the driven wheels and the driving wheels,

the shaping driving piece is used for driving the first gears to rotate and driving the second gears to rotate so that the driving wheels rotate and cooperate with the driven wheels to shape the products conveyed from the conveying mechanism.

2. The shaping device as in claim 1, wherein said delivery mechanism comprises:

the guide piece is provided with a guide groove for placing a product;

the linear sliding table is arranged on the base, connected with the guide piece and used for driving the guide piece to move towards the shaping mechanism so as to convey products.

3. The shaping device as set forth in claim 1, wherein a bearing seat is provided on one side of said shaping driving member, said bearing seat being provided on said base, said first gear set further comprising:

one end of the first transmission shaft is connected with the shaping driving piece, and the other end of the first transmission shaft is rotationally arranged in the bearing seat so as to be driven by the shaping driving piece to rotate;

wherein a plurality of first gears are arranged on the first transmission shaft.

4. The shaping device as in claim 1, wherein said support base comprises:

the base is arranged on the base, and the second gear and the driving wheel are connected to the base;

the movable seat is movably arranged at the top of the base, and the driven wheel is connected with the movable seat;

the adjusting piece is connected with the base and the movable seat and is used for adjusting the distance between the base and the movable seat so as to adjust the vertical distance between the driving wheel and the driven wheel.

5. The shaping device as in claim 4, wherein said adjustment member comprises:

one end of the stop screw is connected with the movable seat, and the other end of the stop screw is abutted against the base so as to adjust the interval between the base and the movable seat through rotation;

one end of the adjusting bolt is connected with the base, and the other end of the adjusting bolt is connected with the movable seat so as to connect the base and the movable seat;

and the adjusting spring is sleeved on the adjusting bolt, one end of the adjusting spring is abutted against the base, and the other end of the adjusting spring is abutted against the movable seat.

6. The shaping device as set forth in claim 4 wherein said second gear set further comprises:

the second transmission shaft is rotationally arranged on the base;

the second gear and the driving wheel are arranged on the second transmission shaft at intervals.

7. The shaping device as in claim 4, wherein said shaping mechanism further comprises:

the third transmission shaft is rotationally arranged on the movable seat;

wherein the driven wheel is arranged on the third transmission shaft.

8. The shaping device as in claim 4, wherein said shaping mechanism further comprises:

the first auxiliary wheels are rotatably arranged on the movable seat and positioned on one sides of the driven wheels, which are close to the conveying mechanism, and are used for preventing products from tilting when the products are shaped through the driving wheels and the driven wheels.

9. The shaping device as in claim 8, wherein said shaping mechanism further comprises:

at least two second auxiliary wheels are rotatably arranged on the base or the movable seat and are positioned on one side of the driven wheels, which is away from the conveying mechanism, so that the shaped products are horizontally output.

10. The shaping device as in claim 9, further comprising:

and the material receiving box is arranged on the base, is in butt joint with the second auxiliary wheel and is used for collecting the shaped products output by the second auxiliary wheel.