CN219512336U - Insulation damage detection system of online cabling machine - Google Patents
Insulation damage detection system of online cabling machine Download PDFInfo
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- CN219512336U CN219512336U CN202320161335.6U CN202320161335U CN219512336U CN 219512336 U CN219512336 U CN 219512336U CN 202320161335 U CN202320161335 U CN 202320161335U CN 219512336 U CN219512336 U CN 219512336U
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Abstract
The utility model discloses an insulation damage detection system of an online cable former, which comprises the following components: the remote control device, the detection device and the receiving device; the remote control device comprises a starting reset button, a transmitting antenna and a power interface, and the transmitting antenna is respectively in communication connection with the detection device and the receiving device; the detection device comprises a first detection terminal, a second detection terminal and a power switch, wherein the first detection terminal and the second detection terminal are arranged on the side face of the detection device, the first detection terminal is connected with the second detection terminal, and a wireless signal receiving and transmitting module of the detection device is respectively in communication connection with the transmitting antenna and the receiving device; the receiving device comprises an alarm, a starting reset indicator lamp, a power terminal and a receiving antenna, wherein the receiving antenna is respectively connected with the transmitting antenna and the wireless signal receiving and transmitting module.
Description
Technical Field
The utility model relates to the field of cables, in particular to an insulation damage detection system of an online cable former.
Background
At present, cable forming equipment of my department occasionally causes a cable insulating layer to be scratched by a certain part of the equipment in the process of forming the cable, and serious even conductors are exposed. And the phenomenon is that an operator is not easy to find in the running process, and the operator cannot always touch and check by hands, so that safety accidents are caused.
Such products, if they are marketed, flow into the hands of users, have serious negative effects on the productivity and the public praise of the company, since there is always no set of detection devices for similar phenomena. Therefore, the present device was developed.
Disclosure of Invention
Aiming at the defects in the prior art, the insulation damage detection system of the on-line cable forming machine provided by the utility model solves the problems that insulation damage is difficult to detect and check in the operation process of the on-line cable forming machine.
In order to achieve the aim of the utility model, the utility model adopts the following technical scheme: the utility model provides an on-line cabling machine insulation damage detecting system, include: the remote control device, the detection device and the receiving device;
the remote control device comprises a starting reset button, a transmitting antenna and a power interface, and the transmitting antenna is respectively in communication connection with the detection device and the receiving device;
the detection device comprises a first detection terminal, a second detection terminal and a power switch, wherein the first detection terminal and the second detection terminal are both arranged on the side face of the detection device, the first detection terminal is connected with the second detection terminal, a wireless signal transceiver module is arranged in the detection device, and the wireless signal transceiver module is respectively in communication connection with the transmitting antenna and the receiving device;
the receiving device comprises an alarm, a starting reset indicator lamp, a power terminal and a receiving antenna, wherein the receiving antenna is respectively connected with the transmitting antenna and the wireless signal receiving and transmitting module.
Further: the remote control device is arranged on the operation table.
Further: the shell of the detection device is provided with a high-attraction magnet and adopts a magnetic attraction type installation method.
The beneficial effects of the above-mentioned further scheme are: the high-attraction magnet can be effectively attracted to iron equipment, and is convenient to mount and dismount.
Further: the model of the wireless signal receiving and transmitting module arranged in the detection device is KYL-1020U.
The beneficial effects of the above-mentioned further scheme are: KYL-1020U is small, the power consumption is low, stability and reliability are high, can provide two-way data signal transmission, detection and control.
Further: the receiving device is arranged on the main control box.
Further: the detection device adopts a 6V dry battery as a driving power supply.
Further: the remote control device is internally provided with a wireless transmitting circuit which is connected with the transmitting antenna and the power supply interface;
the wireless transmitting circuit comprises a resistor R1, one end of the resistor R1 is used as an input end of a remote control device circuit to be connected with a starting reset button and a cathode of a diode Q1 respectively, the other end of the resistor R1 is connected with an anode of the diode Q1, one end of a sound meter resonator SAW and a base electrode of a triode Q1 respectively, the other end of the sound meter resonator SAW is connected with a grounding capacitor C2 and a first port of a three-port inductor L1 respectively, an emitter of the triode Q1 is grounded, a collector of the triode Q1 is connected with a second port of the three-port inductor L1 and one end of a capacitor C1 respectively, the other end of the capacitor C1 is connected with a transmitting antenna ANT1, and a third port of the three-port inductor L1 is connected with a 12V direct current power supply.
The beneficial effects of the above-mentioned further scheme are: because of the use of the acoustic meter device, the circuit works very stably, and the transmitting frequency does not drift even if the antenna, the acoustic meter or other parts of the circuit are grasped by hands.
Further: the wireless receiving circuit is arranged in the receiving device and is connected with the receiving antenna and the alarm;
the wireless receiving circuit comprises a chip U1 with the model of MICRF002, the SEL0, VSSRF and VSSBB pins of the chip U1 are all grounded, the CTH pin of the chip U1 is connected with a grounding capacitor C3, the ANT pin of the chip U1 is connected with a receiving antenna ANT2, the SEL1 pin of the chip U1 is connected with a grounding crystal oscillator Y1, and the DO pin of the chip U1 is used as the output end of a receiving device circuit to be connected with an alarm.
The beneficial effects of the utility model are as follows:
1. the magnetic type detection device is adopted, so that the disassembly and the installation are convenient;
2. the wireless transmitting and receiving technology is adopted, so that complicated installation and wiring of the brush ring are omitted;
3. the remote control device, the detection device and the receiving device are separated, so that safety accidents easily caused by manual detection are avoided.
Drawings
Fig. 1 is a block diagram of an insulation damage detection system according to the present utility model.
Fig. 2 is a schematic circuit diagram of a remote control device according to the present utility model.
Fig. 3 is a schematic circuit diagram of a receiving device according to the present utility model.
Wherein: 1. a remote control device; 2. a detection device; 3. a receiving device; 4. starting a reset button; 5. a transmitting antenna; 6. a power interface; 7. a first detection terminal; 8. a second detection terminal; 9. a power switch; 10. a receiving antenna; 11. an alarm; 12. starting a reset indicator lamp; 13. and a power supply terminal.
Detailed Description
The following description of the embodiments of the present utility model is provided to facilitate understanding of the present utility model by those skilled in the art, but it should be understood that the present utility model is not limited to the scope of the embodiments, and all the utility models which make use of the inventive concept are protected by the spirit and scope of the present utility model as defined and defined in the appended claims to those skilled in the art.
As shown in fig. 1, in one embodiment of the present utility model, there is provided an insulation damage detection system of an on-line cabling machine, including: a remote control device 1, a detection device 2 and a receiving device 3;
the remote control device 1 comprises a starting reset button 4, a transmitting antenna 5, a first power interface 6 and a second power interface 7, wherein the transmitting antenna 5 is respectively connected with the detection device 2 and the receiving device 3 in a communication way;
the detection device 2 comprises a first detection terminal 7, a second detection terminal 8 and a power switch 9, wherein the first detection terminal 7 and the second detection terminal 8 are both arranged on the side surface of the detection device 2, the first detection terminal 7 is connected with the second detection terminal 8, a wireless signal transceiver module is arranged in the detection device 2, and the wireless signal transceiver module is respectively connected with the transmitting antenna 5 and the receiving device 3 in a communication way;
the receiving device 3 comprises an alarm 11, a starting reset indicator lamp 12, a power terminal 13 and a receiving antenna 10, wherein the receiving antenna 10 is respectively in communication connection with the transmitting antenna 5 and the wireless signal receiving and transmitting module.
In this embodiment, the remote control device 1 is mounted on an operation console, a housing of the detection device 2 is provided with a high-attraction magnet, a magnetic attraction type mounting method is adopted, a wireless signal transceiver module built in the detection device 2 is of a model number of KYL-1020U, the receiving device 3 is mounted on a main control box, and the detection device 2 adopts a 6V dry battery as a driving power supply.
As shown in fig. 2, in one embodiment of the present utility model, the remote control device 1 is connected with the transmitting antenna 5 and the power interface 6 by a built-in wireless transmitting circuit;
the wireless transmitting circuit comprises a resistor R1, one end of the resistor R1 is used as an input end of a remote control device circuit to be connected with a starting reset button 4 and a cathode of a diode Q1 respectively, the other end of the resistor R1 is connected with an anode of the diode Q1, one end of a sound meter resonator SAW and a base electrode of a triode Q1 respectively, the other end of the sound meter resonator SAW is connected with a grounding capacitor C2 and a first port of a three-port inductor L1 respectively, an emitter of the triode Q1 is grounded, a collector of the triode Q1 is connected with a second port of the three-port inductor L1 and one end of a capacitor C1 respectively, the other end of the capacitor C1 is connected with a transmitting antenna 5ANT1, and a third port of the three-port inductor L1 is connected with a power interface 6.
As shown in fig. 3, in one embodiment of the present utility model, the receiving device 3 has a built-in wireless receiving circuit connected to the receiving antenna 10 and the alarm 11;
the wireless receiving circuit comprises a chip U1 with the model of MICRF002, the SEL0, VSSRF and VSSBB pins of the chip U1 are all grounded, the CTH pin of the chip U1 is connected with a grounding capacitor C3, the ANT pin of the chip U1 is connected with a receiving antenna (10) ANT2, the SEL1 pin of the chip U1 is connected with a grounding crystal oscillator Y1, and the DO pin of the chip U1 is used as the output end of the receiving device circuit to be connected with an alarm 11.
The working principle of the utility model is as follows: when the detection is needed, the power switch 9 of the detection device 2 is turned on, the starting reset button 4 is pressed, the potential change when the starting reset button 4 is pressed is used as the input of the remote control device circuit, a starting signal is transmitted to the wireless signal transceiver module and the receiving antenna 10 through the transmitting antenna 5ANT1 antenna of the wireless transmitting circuit, when the wireless signal transceiver module receives the starting signal, the detection device 2 is triggered, if the cable breaks the skin, the conductor is directly contacted with the metal parts of the equipment, and a closed loop is formed by the conductor, the metal parts of the equipment, the two ends of the first detection terminal 7 and the second detection terminal 8. At this time, the wireless signal transceiver module transmits a damage signal to the receiving antenna 10; when the receiving antenna 10 receives a start signal, the power supply terminal 13 starts to supply power to the receiving device 3, and if the start reset indicator 12 is on, the receiving device 3 is indicated to enter an operation state; when the receiving device 3 receives the damage signal, the wireless receiving circuit will drive the alarm 11 to blast, which indicates that the cable at the detection position is damaged and needs to be processed in time; if the receiving device 3 does not receive the damage signal, the alarm 11 will not sound a whistle, indicating that the cable at the detection site is intact.
In the description of the present utility model, it should be understood that the terms "center," "thickness," "upper," "lower," "horizontal," "top," "bottom," "inner," "outer," "radial," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be configured and operated in a particular orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be interpreted as indicating or implying a relative importance or number of technical features indicated. Thus, a feature defined as "first," "second," "third," or the like, may explicitly or implicitly include one or more such feature.
The utility model provides an insulation damage detection system of an online cable forming machine, which adopts a mode of separating a remote control device, a detection device and a receiving device and a wireless transmitting and receiving technology, so that safety accidents easily caused by manual detection are avoided.
Claims (8)
1. An insulation damage detection system of an online cabling machine, comprising: a remote control device (1), a detection device (2) and a receiving device (3);
the remote control device (1) comprises a starting reset button (4), a transmitting antenna (5) and a power interface (6), wherein the transmitting antenna (5) is respectively in communication connection with the detection device (2) and the receiving device (3);
the detection device (2) comprises a first detection terminal (7), a second detection terminal (8) and a power switch (9), wherein the first detection terminal (7) and the second detection terminal (8) are both arranged on the side face of the detection device (2), the first detection terminal (7) is connected with the second detection terminal (8), a wireless signal receiving and transmitting module is arranged in the detection device (2), and the wireless signal receiving and transmitting module is respectively in communication connection with the transmitting antenna (5) and the receiving device (3);
the receiving device (3) comprises an alarm (11), a starting reset indicator lamp (12), a power terminal (13) and a receiving antenna (10), wherein the receiving antenna (10) is respectively in communication connection with the transmitting antenna (5) and the wireless signal receiving and transmitting module.
2. The on-line cable winder insulation damage detection system of claim 1, wherein: the remote control device (1) is arranged on the operation desk.
3. The on-line cable winder insulation damage detection system of claim 1, wherein: the shell of the detection device (2) is provided with a high-attraction magnet and adopts a magnetic attraction type installation method.
4. The on-line cable winder insulation damage detection system of claim 1, wherein: the model of a wireless signal receiving and transmitting module arranged in the detection device (2) is KYL-1020U.
5. The on-line cable winder insulation damage detection system of claim 1, wherein: the receiving device (3) is arranged on the main control box.
6. The on-line cable winder insulation damage detection system of claim 1, wherein: the detection device (2) adopts a 6V dry battery as a driving power supply.
7. The on-line cable winder insulation damage detection system of claim 1, wherein: the remote control device (1) is internally provided with a wireless transmitting circuit which is connected with the transmitting antenna (5) and the power interface (6);
the wireless transmitting circuit comprises a resistor R1, one end of the resistor R1 is used as an input end of a remote control device circuit to be connected with a starting reset button (4) and a cathode of a diode Q1 respectively, the other end of the resistor R1 is connected with an anode of the diode Q1, one end of a sound meter resonator SAW and a base electrode of a triode Q1 respectively, the other end of the sound meter resonator SAW is connected with a grounding capacitor C2 and a first port of a three-port inductor L1 respectively, an emitter of the triode Q1 is grounded, a collector of the triode Q1 is connected with a second port of the three-port inductor L1 and one end of a capacitor C1 respectively, the other end of the capacitor C1 is connected with a transmitting antenna (5) ANT1, and a third port of the three-port inductor L1 is connected with a power interface (6).
8. The on-line cable winder insulation damage detection system of claim 1, wherein: the receiving device (3) is internally provided with a wireless receiving circuit which is connected with the receiving antenna (10) and the alarm (11);
the wireless receiving circuit comprises a chip U1 with the model of MICRF002, the SEL0, VSSRF and VSSBB pins of the chip U1 are all grounded, the CTH pin of the chip U1 is connected with a grounding capacitor C3, the ANT pin of the chip U1 is connected with a receiving antenna (10) ANT2, the SEL1 pin of the chip U1 is connected with a grounding crystal oscillator Y1, and the DO pin of the chip U1 is used as the output end of the receiving device circuit to be connected with an alarm (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320161335.6U CN219512336U (en) | 2023-01-30 | 2023-01-30 | Insulation damage detection system of online cabling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320161335.6U CN219512336U (en) | 2023-01-30 | 2023-01-30 | Insulation damage detection system of online cabling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219512336U true CN219512336U (en) | 2023-08-11 |
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ID=87530127
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320161335.6U Active CN219512336U (en) | 2023-01-30 | 2023-01-30 | Insulation damage detection system of online cabling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219512336U (en) |
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2023
- 2023-01-30 CN CN202320161335.6U patent/CN219512336U/en active Active
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