Disclosure of Invention
Aiming at the problem of high risk of overhead operation of a coating robot caused by larger mass and larger volume of a winding device in the prior art, the utility model provides an on-line and off-line device driven by two motors.
The utility model provides a wire feeding and discharging device of a coating robot, which comprises a base and two wire collecting parts with opposite rotation directions, wherein the wire collecting parts are arranged on the base;
the wire winding part comprises a motor for providing power, a transmission assembly for transmitting the power, a winch and a bearing seat for supporting a rotating shaft of the winch, and a bearing is arranged in the bearing seat;
the transmission assembly comprises a transmission gear and a power gear, wherein a shaft hole of the power gear is connected with a rotating shaft of the motor, the power gear is rotationally connected with the transmission gear through tooth meshing, the shaft hole of the transmission gear is connected with one end of a rotating shaft of the winch, and the other end of the rotating shaft of the winch is installed in the bearing seat.
Further, the winding and unwinding device further comprises an insulating rope and a hook assembly, one end of the insulating rope is wound on the rotating shaft of the winch, and the other end of the insulating rope is fixedly connected to the hook assembly.
Further, the motors of the two wire collecting parts are arranged on the base in parallel, a protective baffle is arranged between the motors and the transmission assembly, the lower end of the protective baffle is fixed on the base, and the upper end of the protective baffle is provided with a connecting hole for the rotating shaft of the motors to penetrate.
Further, the hook component comprises a hook head and a hook rod, wherein the hook head is movably connected with the hook rod, and the hook rod is fixedly connected with the base.
Further, the hook assembly further comprises a pulley, the pulley is arranged at the back of the base, the pulley is provided with a pulley groove which is matched with the insulating rope, and the other end of the insulating rope penetrates through the pulley groove to be connected with the hook head.
Further, the hook head comprises a first hook head and a second hook head, the first hook head extends towards the second hook head, a first connecting plate extends towards the first hook head, a second connecting plate extends towards the second hook head, and the first connecting plate and the second connecting plate are detachably connected through a cross rod.
Further, the wire feeding and discharging device further comprises a shell, the shell is provided with a hollow containing cavity, the base and the wire collecting part are both located in the containing cavity of the shell, one part of the hook rod is located in the containing cavity of the shell, and the other part of the hook rod and the hook head penetrate out of the shell and are located outside the shell.
Further, a square groove is formed in the base, and the bearing seat is arranged in the square groove in a supporting mode;
the bearing seat comprises a first supporting part, a second supporting part, a third supporting part and a fourth supporting part, wherein the fourth supporting part is fixedly connected with the base at the edge of the length direction of the square groove, and the first supporting part is fixedly connected with the second supporting part on the base at the edge of the width direction of the square groove.
Further, the hanger rod comprises a sleeve, a spring and an inner cylinder, the inner cylinder penetrates through the sleeve, a spring mounting groove and a rope threading groove are formed in the inner cylinder from the bottom to the top, the spring is sleeved in the spring mounting groove, and the insulating rope penetrates through the rope threading groove and is connected with the hanger head.
Further, sliding grooves are symmetrically formed in the sleeve from the bottom side wall of the sleeve upwards, and sliding blocks are correspondingly arranged on the bottom wall of the inner cylinder;
when the insulating rope passes through the rope threading groove, the sliding block can slide up and down along the sliding groove.
According to the utility model, the motor is arranged on one side of the winch, the bearing seat provided with the bearing is arranged on the other side of the winch, the winch can rotate through one motor drive, and the whole wire feeding and discharging device can drive the coating robot to automatically feed and discharge wires only by arranging two motors, so that the weight of the whole coating robot is reduced, the operation risk of the coating robot on a high-voltage wire is reduced, and the application scene of the coating robot is increased.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
As shown in fig. 1 to 5, an up-and-down line device of a coating robot comprises a base 10 and two line collecting parts 20 with opposite rotation directions, wherein the line collecting parts 20 are arranged on the base 10;
the wire winding part 20 comprises a motor 21 for providing power, a transmission assembly 22 for transmitting the power, a winch 23 and a bearing seat 24 for supporting the rotating shaft of the winch 23, wherein a bearing is arranged in the bearing seat 24;
the transmission assembly 22 comprises a transmission gear 221 and a power gear 222, wherein a shaft hole of the power gear 222 is connected with a rotating shaft of the motor 21, the power gear 222 is rotatably connected with the transmission gear 221 through tooth meshing, a shaft hole of the transmission gear 221 is connected with one end of the rotating shaft of the winch 23, and the other end of the rotating shaft of the winch 23 is installed in the bearing seat 24.
During operation, the rotating shaft of the motor 21 rotates, the rotating shaft of the motor 21 transmits torque to the power gear 222, the power gear 222 transmits torque to the transmission gear 221 through tooth meshing, the transmission gear 221 rotates relative to the power gear 222, the rotating shaft of the winch 23 is arranged in a shaft hole of the transmission gear 221, the transmission gear 221 drives the rotating shaft of the winch 23 to rotate when rotating, the rotating shaft of the winch 23 drives the winch 23 to rotate, the other end of the rotating shaft of the winch 23 is arranged in the bearing seat 24, a bearing is arranged in the bearing seat 24, the other end of the rotating shaft of the winch 23 is fixedly connected with the inner ring of the bearing, and under the rolling of the bearing roller, the other end of the rotating shaft of the winch 23 and the inner ring of the bearing rotate relative to the outer ring of the bearing, so that the winch 23 rotates under the driving of the motor 21.
According to the winding and unwinding device provided by the utility model, the motor 21 is arranged on one side of the winch, the bearing seat 24 is arranged on the other side of the winch, and the bearing is arranged in the bearing seat 24, so that the winch 23 can rotate by being driven by one motor 21, the whole winding and unwinding device can realize automatic winding or unwinding of the coating robot by only arranging two motors 21, the weight of the whole coating robot is reduced, the operation risk of the coating robot on a high-voltage line is reduced, and the application scene of the coating robot is increased.
The winding and unwinding device provided by the utility model further comprises an insulating rope 30 and a hook assembly 40, wherein one end of the insulating rope 30 is wound on the rotating shaft of the winch 23, and the other end of the insulating rope is fixedly connected to the hook assembly 40.
In this embodiment, one end of the insulating rope 30 is wound on the rotating shaft of the winch 23, the other end is a free end, the free end is penetrated out of the winch and is fixedly connected to the hook assembly 40, and the insulating rope 30 is a round aramid rope, which has the advantages of high temperature resistance, fire resistance, flame retardance, light weight, high strength, stable size, good insulating property and the like, and can reduce the overall weight of the coating robot while insulating with a bare wire, and is durable.
The motors 21 of the two wire winding portions 20 are installed on two sides of the base 10 in parallel, when the two motors 21 rotate simultaneously, the rotation directions of the two motors are opposite, the rotation directions of the winches 23 driven by the two motors 21 are opposite, and the insulating ropes 30 wound on the two winches 23 can synchronously perform wire winding or wire unwinding actions.
In this embodiment, the motor 21 with still be provided with the protection baffle 102 between the drive assembly 22, the bolt hole has been seted up to the lower extreme of protection baffle 102, the protection baffle 102 passes through bolted connection to be fixed on the base 10, the connecting hole that the pivot of supply motor 21 penetrated has been seted up to the upper end of protection baffle 102, and the pivot of motor 21 passes this connecting hole and is connected with drive assembly 22, and protection baffle 102 has the effect of restriction, location motor pivot on the one hand, and on the other hand, protection baffle 102 still has the effect of firm motor 21, reduces the influence of motor 21 vibration to whole coating robot.
The coating robot provided by the utility model is provided with handheld ground station equipment for operating the coating robot, an android system is integrated, APP application required by custom programming can be added, and a 2.4G data transmission, a 5.8G image transmission antenna, a high-precision rocker and various custom buttons and switches are integrated. An operator can directly control each moving part of the coating robot through a handle key; the hook assembly 40 of the present utility model comprises a hook head 41, a hook rod 42 and a pulley 43, wherein the hook head 41 and the hook rod 42 can be separated from each other, the hook rod 42 is fixed on the base 10, the pulley 43 is fixed on the back of the base 10 corresponding to the hook rod 42, the pulley 43 is provided with a circular arc-shaped pulley groove 431 adapted to the insulating rope 30, the back of the base 10 is provided with a rope penetrating hole, the other end of the insulating rope 30 is penetrated out of the winch 23, then is penetrated out of the rope penetrating hole after being tensioned by the pulley groove 431 on the pulley 43, and then is fixedly connected inside the hook rod 42 of the base 10, after being penetrated out of the hook rod 42, the hook head 41 is movably connected with the hook rod 42 through a knot fixed in a hiding groove 413 inside the hook head 41, and the hook head 41 can be separated from the hook rod 42.
When the automatic wire-coating machine is used, after an operator starts a switch of a handheld ground station device, the operator presses down a forward rotation button of a motor 21, the two motors 21 drive a rotating shaft of the motor to rotate, the rotating shaft of the motor drives a power gear 222 to rotate, the power gear 222 drives a transmission gear 221 to rotate, the transmission gear 221 is connected with a rotating shaft of a winch 23, the winch 23 rotates, an insulating rope 30 is released along with the rotation of the rotating shaft of the winch 23, the insulating rope 30 passes through a pulley groove 431 on a pulley 43 and a threading hole of a base 10, a wire hanging rod is clamped into a hook head 41 and is slowly conveyed to the position above a bare wire, the insulating rope 30 enters the hook rod 42 and then rises along with the hook head 41 to the position above the bare wire, the hook head 41 of a hook assembly 40 is clamped on the bare wire, the reverse rotation button of the motor 21 on the handheld ground device is pressed down, the motor reversely rotates to slowly retract the insulating rope 30 onto the winch 23, the insulating rope 30 is tightened, and a coating robot mounted on the same base 10 is lifted to the air along with the wire-collecting part 20, so that the wire-coating function of the robot is automatically realized; when the coating work of the bare conductor is completed, the forward button of the motor 21 on the handheld ground device is pressed again, the insulating rope 30 is slowly released along with the rotation of the winch 23, and the coating robot can realize the one-key off-line function.
The wire feeding and discharging device of the coating robot further comprises a shell 50, wherein the shell 50 is provided with a hollow containing cavity, the base 10 and the wire collecting part 20 are both positioned in the containing cavity of the shell 50, one part of the hanger rod 42 is positioned in the containing cavity of the shell 50, and the other part of the hanger rod 42 and the hanger head 41 penetrate out of the shell 50 and are positioned outside the shell 50; the hoisting device in the prior art is mostly and directly arranged outside the coating robot, so that the volume of the coating robot is large, the resistance of the coating robot is increased when the coating robot is blown by wind, and the risk of high-altitude operation of the robot is increased.
Further, a square groove 101 is formed in the base 10, and the bearing seat 24 is erected in the square groove 101; the bearing seat 24 comprises a first supporting portion 241, a second supporting portion 242, a third supporting portion 243 and a fourth supporting portion 244, the fourth supporting portion 244 and the third supporting portion 243 are fixedly connected to the base 10 at the edge of the square groove 101 in the length direction, the first supporting portion 241 and the second supporting portion 242 are fixedly connected to the base 10 at the edge of the square groove 101 in the width direction, and the four supporting portions are fixedly connected to the base 10 through bolts, so that the stability of the bearing seat 24 is improved, and the stability of the rotation of the bearing outer ring arranged in the bearing seat is improved.
The hook head 41 includes a first hook head 411 and a second hook head 412, the first hook head 411 extends toward the second hook head 412 to form a connection plate 411a, the second hook head 412 extends toward the first hook head 411 to form a second connection plate 412a, the first connection plate 411a and the second connection plate 412a are detachably connected through a cross rod, when the coating robot is hooked on a bare wire, a hook of the hook head 41 is required to hook the bare wire by using a wire-hanging rod, connection plates are respectively arranged on the first hook head 411 and the second hook head 412, the two connection plates are fixed by using the cross rod, the wire-hanging rod only needs to align one hook head to the bare wire and hang the hook head on the bare wire, and the other hook head can be hung on the bare wire without separately operating the other hook head.
The hanger rod 42 comprises a sleeve 421, a spring 422 and an inner cylinder 423, the inner cylinder 423 is arranged inside the sleeve 421 in a penetrating manner, a spring mounting groove 423a and a rope penetrating groove 423b are formed in the inner cylinder 423 from bottom to top, the spring 422 is sleeved in the spring mounting groove 423a, and the insulating rope 30 penetrates through the rope penetrating groove 423b and is connected with the hanger head 41.
The sleeve 421 is provided with a sliding groove 421a symmetrically upwards from the bottom side wall of the sleeve 423, a sliding block 423c is correspondingly arranged on the bottom wall of the inner cylinder 423, when the insulating rope 30 passes through the rope penetrating groove 423b, the sliding block 423c can slide up and down along the sliding groove 421a, and it is understood that the insulating rope 30 can move in the rope penetrating groove 423b of the inner cylinder 423 in a stringing manner in the lifting process of the insulating rope 30, the bottom side wall of the sleeve 423 is provided with a sliding groove 321a symmetrically upwards, and a sliding block 323c is correspondingly arranged on the bottom wall of the inner cylinder 423, when the insulating rope 30 passes through the rope penetrating groove 423b, the sliding block 423c can slide up and down along the sliding groove 421a, and the stringing motion of the insulating rope 30 in the inner cylinder 423 can be regulated through the sliding of the sliding block 423c in the rope penetrating groove 423b, so as not to influence the lifting or the lowering of the insulating rope 30 in the hook 41.
In summary, according to the utility model, the motor 21 is arranged on one side of the winch 23, the bearing seat 24 provided with the bearing is arranged on the other side, the winch 23 can rotate by being driven by one motor 21, and the whole winding and unwinding device can drive the coating robot to automatically winding and unwinding by only arranging two motors 21, so that the weight of the whole coating robot is reduced, the operation risk of the coating robot on a high-voltage line is reduced, and the application scene of the coating robot is increased.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.