CN219504354U - Mechanical processing grinds cuts device - Google Patents
Mechanical processing grinds cuts device Download PDFInfo
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- CN219504354U CN219504354U CN202320503162.1U CN202320503162U CN219504354U CN 219504354 U CN219504354 U CN 219504354U CN 202320503162 U CN202320503162 U CN 202320503162U CN 219504354 U CN219504354 U CN 219504354U
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Abstract
Description
技术领域technical field
本实用新型涉及机械加工技术领域,具体涉及一种机械加工磨切装置。The utility model relates to the technical field of mechanical processing, in particular to a grinding and cutting device for mechanical processing.
背景技术Background technique
机械加工是指通过一种机械设备对工件的外形尺寸或性能进行改变的过程;机械生产过程中根据产品要求需要将工件原材料切割成合适尺寸,而工件的切割边缘存在毛刺,为了避免毛刺划伤工作人员需要对切割边缘进行打磨,目前工件磨切装置切割和打磨工序彼此独立,工件切割完成后需要将工件从固定结构上卸下进行打磨,致使工件加工效率不高,后续可能影响企业预期的产品交付。Machining refers to the process of changing the shape, size or performance of a workpiece through a mechanical device; in the process of mechanical production, the raw material of the workpiece needs to be cut into a suitable size according to the product requirements, and there are burrs on the cutting edge of the workpiece, in order to avoid burr scratches Workers need to grind the cutting edge. At present, the cutting and grinding processes of the workpiece grinding and cutting device are independent of each other. After the workpiece is cut, the workpiece needs to be removed from the fixed structure for grinding, resulting in low processing efficiency of the workpiece, which may affect the company's expected future. Product delivery.
实用新型内容Utility model content
本实用新型的目的是为了克服以上现有技术存在的不足,提供了一种机械加工磨切装置,该装置无需将切割后的工件卸下就能对其进行打磨,从而提升工件的加工效率。The purpose of the utility model is to overcome the above existing deficiencies in the prior art, and to provide a machining grinding and cutting device, which can grind the cut workpiece without removing it, thereby improving the processing efficiency of the workpiece.
本实用新型的目的通过以下的技术方案实现:The purpose of this utility model is achieved through the following technical solutions:
一种机械加工磨切装置,包括底座、立板、打磨盘、切割刀和工件承载机构,所述立板相对设置且固定在底座,所述立板之间设有旋转轴,所述切割刀安装在所述旋转轴的中部,所述旋转轴的两端分别延伸至两侧立板的外侧,且所述旋转轴的两端均设有打磨盘;所述工件承载机构包括2组夹持组件、移动板、竖板、转动杆和伸缩套筒组件,所述移动板与两侧立板滑动连接,所述竖板相对设置且固定在所述移动板,所述竖板之间设有转动杆,所述转动杆的轴线与移动板的滑动方向垂直;所述转动杆的两端分别贯穿两侧竖板,所述2组夹持组件的支撑端分别与转动杆的两端螺纹连接,所述夹持组件的夹持端朝向切割刀,2组所述伸缩套筒组件分别平行设于转动杆的两侧,所述伸缩套筒组件的两端分别贯穿于所述两侧竖板,且所述伸缩套筒组件的两端固定在两侧夹持组件。A grinding and cutting device for mechanical processing, comprising a base, a vertical plate, a grinding disc, a cutting knife and a workpiece carrying mechanism, the vertical plates are arranged oppositely and fixed on the base, a rotating shaft is arranged between the vertical plates, and the cutting knife Installed in the middle of the rotating shaft, the two ends of the rotating shaft extend to the outside of the vertical plates on both sides respectively, and both ends of the rotating shaft are equipped with grinding discs; the workpiece carrying mechanism includes 2 sets of clamping Assembly, moving plate, vertical plate, rotating rod and telescopic sleeve assembly, the moving plate is slidably connected with the vertical plates on both sides, the vertical plates are oppositely arranged and fixed on the moving plate, and there is a Rotating rod, the axis of the rotating rod is perpendicular to the sliding direction of the moving plate; the two ends of the rotating rod respectively pass through the vertical plates on both sides, and the supporting ends of the two sets of clamping components are respectively screwed to the two ends of the rotating rod , the clamping end of the clamping assembly faces the cutting knife, two sets of the telescopic sleeve assemblies are respectively arranged in parallel on both sides of the rotating rod, and the two ends of the telescopic sleeve assembly respectively penetrate through the vertical plates on both sides , and the two ends of the telescopic sleeve assembly are fixed on both sides to clamp the assembly.
优选的,所述夹持组件包括第一L型板、第二L型板、支撑板、液压缸和下压件,所述第二L型板和支撑板分别固定在所述第一L型板的前端和后端,所述第一L型板的上端设有液压缸,所述液压缸底部设有所述下压件,所述第二L型板的下端设有与所述下压件匹配的放置槽,所述转动杆设置在支撑板的中部,2组所述伸缩套筒组件分别固定在支撑板的前端和后端。Preferably, the clamping assembly includes a first L-shaped plate, a second L-shaped plate, a support plate, a hydraulic cylinder and a pressing member, and the second L-shaped plate and the support plate are respectively fixed on the first L-shaped plate. The front end and the rear end of the plate, the upper end of the first L-shaped plate is provided with a hydraulic cylinder, the bottom of the hydraulic cylinder is provided with the press-down member, and the lower end of the second L-shaped plate is provided with the press-down member. The matching slots are provided, the rotating rod is arranged in the middle of the support plate, and the two sets of telescopic sleeve assemblies are respectively fixed at the front end and the rear end of the support plate.
优选的,所述伸缩套筒组件包括套筒和插杆,所述套筒的内端与插杆的内端套接,所述套筒和插杆的外端分别固定在两侧支撑板。Preferably, the telescopic sleeve assembly includes a sleeve and an insertion rod, the inner end of the sleeve is socketed with the inner end of the insertion rod, and the outer ends of the sleeve and the insertion rod are respectively fixed on the support plates on both sides.
优选的,所述转动杆的两端均设有丝杆,所述支撑板上设有螺纹套筒,所述支撑板通过螺纹套筒与所述丝杆螺纹连接。Preferably, screw rods are provided at both ends of the rotating rod, threaded sleeves are provided on the support plate, and the support plate is threadedly connected to the screw rods through the threaded sleeves.
优选的,所述转动杆中部设置有握持凸环。Preferably, a gripping protruding ring is provided in the middle of the rotating rod.
优选的,所述移动板的设有U型推把。Preferably, the moving plate is provided with a U-shaped push handle.
优选的,所述立板的顶部设有T型滑轨,所述立板通过T型滑轨与所述移动板滑动连接。Preferably, the top of the vertical plate is provided with a T-shaped slide rail, and the vertical plate is slidably connected with the moving plate through the T-shaped slide rail.
优选的,还包括有驱动电机,所述驱动电机的转轴通过传动带与所述旋转轴连接。Preferably, a driving motor is also included, and the rotating shaft of the driving motor is connected with the rotating shaft through a transmission belt.
本实用新型相对于现有技术具有如下的优点:The utility model has the following advantages relative to the prior art:
(1)本实用新型的工件承载机构通过移动板控制工件本体沿着其轴线的垂直方向移动,以方便工件本体移向切割刀,从而完成工件的切割操作;所述工件承载机构再通过移动杆的转动控制切割后的两段工件分别沿着自身轴线向外移动,以便于将两段工件的切割端移动到打磨盘的外侧进行打磨;从而实现了操作人员无需将切割后的工件卸下就能对其进行毛刺打磨,减少了工件的加工时间,从而提升了企业的工件产能,进而提高了企业的经济性。(1) The workpiece carrying mechanism of the utility model controls the workpiece body to move along the vertical direction of its axis through the moving plate, so as to facilitate the workpiece body to move to the cutting knife, thereby completing the cutting operation of the workpiece; The rotation controls the two sections of the cut workpiece to move outwards along their own axes, so that the cutting ends of the two sections of the workpiece can be moved to the outside of the grinding disc for grinding; thus, the operator does not need to remove the cut workpiece. It can be deburred, which reduces the processing time of the workpiece, thereby improving the production capacity of the enterprise's workpiece, and thus improving the economy of the enterprise.
(2)本实用新型的夹持组件通过液压缸、下压件和放置槽对工件本体进行夹持,使得工件本体能在加工过程中保持稳固,防止因工件松动造成操作人员的人身伤害事件,提高了装置的安全性。(2) The clamping assembly of the utility model clamps the workpiece body through the hydraulic cylinder, the lower pressure piece and the placement groove, so that the workpiece body can be kept stable during the processing, and the personal injury event of the operator caused by the loosening of the workpiece is prevented. The safety of the device is improved.
(3)本实用新型的移动板设置有U型推把,该U型推把符合人体手部形状,使得操作人员在工件加工过程中更加方便省力,从而提升了操作人员的工作效率。(3) The moving plate of the present invention is provided with a U-shaped push handle, which conforms to the shape of the human hand, making it more convenient and labor-saving for the operator to process the workpiece, thereby improving the work efficiency of the operator.
附图说明Description of drawings
图1为本实用新型的机械加工磨切装置的背面立体结构示意图;Fig. 1 is the schematic diagram of the back stereoscopic structure of the machining grinding and cutting device of the present utility model;
图2为本实用新型的机械加工磨切装置的侧面立体结构示意图;Fig. 2 is a schematic diagram of the side stereoscopic structure of the machining grinding and cutting device of the present invention;
图3为本实用新型的机械加工磨切装置的俯视结构示意图;Fig. 3 is a top view structural schematic diagram of the machining grinding and cutting device of the present utility model;
图4为本实用新型图1中的A处放大结构示意图;Fig. 4 is the schematic diagram of enlarged structure at A place in Fig. 1 of the utility model;
图5为本实用新型图2中的B处放大结构示意图。Fig. 5 is a schematic diagram of the enlarged structure at B in Fig. 2 of the present utility model.
图中:1为底座;2为立板;3为旋转轴;4为切割刀;5为打磨盘;6为驱动电机;7为移动板;8为竖板;9为转动杆;10为支撑板;11为第一L型板;12为第二L型板;13为丝杆;14为螺纹套筒;15为液压缸;16为下压件;17为工件本体;18为套筒;19为插杆;20为T型滑轨;21为U型推把;22为握持凸环,23为夹持组件。In the figure: 1 is the base; 2 is the vertical plate; 3 is the rotating shaft; 4 is the cutting knife; 5 is the grinding disc; 6 is the driving motor; 7 is the moving plate; 8 is the vertical plate; Plate; 11 is the first L-shaped plate; 12 is the second L-shaped plate; 13 is the screw; 14 is the threaded sleeve; 15 is the hydraulic cylinder; 16 is the pressing part; 17 is the workpiece body; 18 is the sleeve; 19 is an insertion rod; 20 is a T-shaped slide rail; 21 is a U-shaped push handle; 22 is a holding convex ring, and 23 is a clamping assembly.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
如图1-图5所示,一种机械加工磨切装置,包括底座1、立板2、打磨盘5、切割刀4和工件承载机构,所述立板2相对设置且固定在底座1,所述立板2之间设有旋转轴3的两端分别延伸至两侧立板2的外侧,且所述旋转轴3的两端均设有打磨盘5;As shown in Figures 1 to 5, a grinding and cutting device for mechanical processing includes a base 1, a vertical plate 2, a grinding disc 5, a cutting knife 4 and a workpiece carrying mechanism, and the vertical plate 2 is relatively arranged and fixed on the base 1, The two ends of the rotating shaft 3 are arranged between the vertical plates 2 and extend to the outsides of the vertical plates 2 on both sides respectively, and the two ends of the rotating shaft 3 are provided with grinding discs 5;
所述工件承载机构包括2组夹持组件23、移动板7、竖板8、转动杆9和伸缩套筒组件,所述移动板7与两侧立板2滑动连接,所述竖板8相对设置且固定在所述移动板7,所述竖板8之间设有转动杆9,所述转动杆9的轴线与移动板7的滑动方向垂直;所述转动杆9的两端分别贯穿两侧竖板8,所述2组夹持组件23的支撑端分别与转动杆9的两端螺纹连接,所述夹持组件23的夹持端朝向切割刀4,2组所述伸缩套筒组件分别平行设于转动杆9的两侧,所述伸缩套筒组件的两端分别贯穿于所述两侧竖板8,且所述伸缩套筒组件的两端固定在两侧夹持组件23。The workpiece carrying mechanism includes 2 sets of clamping assemblies 23, a moving plate 7, a vertical plate 8, a rotating rod 9 and a telescopic sleeve assembly. It is arranged and fixed on the moving plate 7, and a rotating rod 9 is arranged between the vertical plates 8, and the axis of the rotating rod 9 is perpendicular to the sliding direction of the moving plate 7; the two ends of the rotating rod 9 respectively pass through two Side vertical plate 8, the supporting ends of the two sets of clamping components 23 are respectively threaded with the two ends of the rotating rod 9, the clamping ends of the clamping components 23 face the cutting knife 4, and the two sets of telescopic sleeve components They are respectively arranged on both sides of the rotating rod 9 in parallel, and the two ends of the telescopic sleeve assembly pass through the vertical plates 8 on both sides respectively, and the two ends of the telescopic sleeve assembly are fixed on the clamping assemblies 23 on both sides.
如图1和图2所示,所述夹持组件23包括第一L型板11、第二L型板12、支撑板10、液压缸15和下压件16,所述第二L型板12和支撑板10分别固定在所述第一L型板11的前端和后端,所述第一L型板11的上端设有液压缸15,所述液压缸15底部设有所述下压件16,所述第二L型板12的下端设有与所述下压件16匹配的放置槽,所述转动杆9设置在支撑板10的中部,2组所述伸缩套筒组件分别固定在支撑板10的前端和后端,此设置为支撑板10提供支撑力,以保证夹持组件23移动时的稳定性。As shown in Figures 1 and 2, the clamping assembly 23 includes a first L-shaped plate 11, a second L-shaped plate 12, a support plate 10, a hydraulic cylinder 15 and a lower pressing member 16, and the second L-shaped plate 12 and the support plate 10 are respectively fixed on the front end and rear end of the first L-shaped plate 11, the upper end of the first L-shaped plate 11 is provided with a hydraulic cylinder 15, and the bottom of the hydraulic cylinder 15 is provided with the press-down 16, the lower end of the second L-shaped plate 12 is provided with a placement groove matching the lower pressure piece 16, the rotating rod 9 is arranged in the middle of the support plate 10, and the two sets of telescopic sleeve assemblies are respectively fixed At the front and rear ends of the support plate 10 , this setting provides support force for the support plate 10 to ensure the stability of the clamping assembly 23 when moving.
具体的,所述液压缸15均采用同一气源控制,此设置方便操作人员进行操作。Specifically, the hydraulic cylinders 15 are all controlled by the same air source, which is convenient for the operator to operate.
如图4所示,所述伸缩套筒组件包括套筒18和插杆19,所述套筒18的内端与插杆19的内端套接,以避免套筒18和插杆19发生抵触的情况,所述套筒18和插杆19的外端分别固定在两侧支撑板10;此设置使得套筒18和插杆19为支撑板10提供支撑力,从而使得夹持组件23在移动过程中保持稳定,从而提升了所述机械加工磨切装置的稳定性;As shown in Figure 4, the telescopic sleeve assembly includes a sleeve 18 and an insertion rod 19, and the inner end of the sleeve 18 is socketed with the inner end of the insertion rod 19 to avoid conflict between the sleeve 18 and the insertion rod 19 In the case, the outer ends of the sleeve 18 and the insertion rod 19 are respectively fixed on the support plates 10 on both sides; this setting makes the sleeve 18 and the insertion rod 19 provide support for the support plate 10, so that the clamping assembly 23 is moving The process remains stable, thereby improving the stability of the machining grinding and cutting device;
所述转动杆9的两端设有丝杆13,所述支撑板10上设有螺纹套筒14,所述支撑板10通过螺纹套筒14与所述丝杆13螺纹连接。Both ends of the rotating rod 9 are provided with screw rods 13 , and the support plate 10 is provided with a threaded sleeve 14 , and the support plate 10 is threadedly connected with the screw rod 13 through the threaded sleeve 14 .
所述转动杆9与两侧竖板8的连接处均设有轴承,此设置防止转动杆9在转动的过程中出现偏移。Bearings are provided at the joints between the rotating rod 9 and the vertical plates 8 on both sides, and this setting prevents the rotating rod 9 from shifting during rotation.
如图3所示,所述转动杆9中部设置有握持凸环22,此设置方便操作人员通过握持凸环22控制转动杆9的转动,增大了操作人员与转动杆9的接触面积,使得操作人员操作时更加方便。As shown in Figure 3, the middle part of the rotating rod 9 is provided with a holding convex ring 22, which is convenient for the operator to control the rotation of the rotating rod 9 by holding the convex ring 22, and increases the contact area between the operator and the rotating rod 9 , making it more convenient for the operator to operate.
如图3所示,所述移动板7的后端设有U型推把21,所述U型推把21符合人体手部形状,使得操作人员在工件加工过程中更加方便省力,从而提升了操作人员的工作效率。As shown in Figure 3, the rear end of the moving plate 7 is provided with a U-shaped push handle 21, and the U-shaped push handle 21 conforms to the shape of the human hand, so that the operator is more convenient and labor-saving during the workpiece processing, thereby improving the Operator productivity.
如图1所示,所述立板2的顶部设有T型滑轨20,所述立板2通过T型滑轨20与所述移动板7滑动连接,此设置便于移动板7在立板2上的移动,从而方便操作人员对工件的切割和打磨工作。As shown in Figure 1, the top of the vertical plate 2 is provided with a T-shaped slide rail 20, and the vertical plate 2 is slidably connected with the mobile plate 7 through the T-shaped slide rail 20. 2, so as to facilitate the operator to cut and polish the workpiece.
如图1所示,所述机械加工磨切装置还包括有驱动电机6,所述驱动电机6的转轴通过传动带与所述旋转轴3连接。As shown in FIG. 1 , the machining and grinding device further includes a driving motor 6 , and the rotating shaft of the driving motor 6 is connected to the rotating shaft 3 through a transmission belt.
具体的,所述驱动电机6的转轴设置有第一齿轮,所述旋转轴3上固定设置有第二齿轮,所述第一齿轮通过传动带与第二齿轮连接;所述驱动电机6通过转轴带动旋转轴3进行转动,从而实现旋转轴3的动力输入。Specifically, the rotating shaft of the driving motor 6 is provided with a first gear, and the rotating shaft 3 is fixedly provided with a second gear, and the first gear is connected with the second gear through a transmission belt; the driving motor 6 is driven by the rotating shaft. The rotating shaft 3 rotates, thereby realizing the power input of the rotating shaft 3 .
所述机械加工磨切装置的工作原理如下:The working principle of the machining grinding and cutting device is as follows:
使用时,操作人员先将工件本体17的两端水平放置在两侧的第二L型板12的放置槽,然后启动液压缸15以带动下压件16下压,进而将工件本体17的两端固定在两侧的下压件16和放置槽之间。During use, the operator first horizontally places the two ends of the workpiece body 17 on the placement grooves of the second L-shaped plate 12 on both sides, and then starts the hydraulic cylinder 15 to drive the lower pressing member 16 to press down, and then the two ends of the workpiece body 17 are pressed down. The end is fixed between the pressing piece 16 on both sides and the placement groove.
待检查工件本体17稳固后,启动驱动电机6带动旋转轴3、切割刀4和打磨盘5转动,通过U型推把21推动移动板7在T型滑轨20上移动,从而将工件本体17推向切割刀4,进而将工件本体17切割成两段。After checking that the workpiece body 17 is stable, start the drive motor 6 to drive the rotating shaft 3, the cutting knife 4 and the grinding disc 5 to rotate, and push the moving plate 7 to move on the T-shaped slide rail 20 through the U-shaped push handle 21, thereby moving the workpiece body 17 Push toward the cutting knife 4, and then cut the workpiece body 17 into two sections.
待工件切割完成后,通过U型推把21将切割后的两段工件移动到切割刀4和打磨盘5后方,此时调节转动杆9使其带动丝杆13旋转,配合螺纹套筒14使两侧支撑板10分别沿着转动杆的轴线向外侧移动,进而使两侧的支撑板10、第一L型板11和第二L型板12相互远离,从而带动两段工件相互远离。After the cutting of the workpiece is completed, the two sections of the workpiece after cutting are moved to the rear of the cutting knife 4 and the grinding disc 5 through the U-shaped push handle 21. At this time, the rotating rod 9 is adjusted to drive the screw mandrel 13 to rotate, and the threaded sleeve 14 is used to make it rotate. The support plates 10 on both sides move outward along the axis of the rotating rod respectively, so that the support plates 10 on both sides, the first L-shaped plate 11 and the second L-shaped plate 12 are separated from each other, thereby driving the two sections of workpieces to move away from each other.
当工件的切割端与打磨盘5对应时,向前推动移动板7,打磨盘5对工件的切割端进行打磨,从而将工件表面的毛刺打磨光滑。When the cutting end of the workpiece corresponds to the grinding disc 5, the moving plate 7 is pushed forward, and the grinding disc 5 grinds the cutting end of the workpiece, thereby smoothing the burrs on the surface of the workpiece.
待工件打磨完成后,将工件移动到安全位置,通过液压缸15控制下压件16上升,操作人员将两段工件取出,然后调节转动杆9对两侧的支撑板10进行复位,即完成工件的加工,后续重复上述操作。After the workpiece is polished, the workpiece is moved to a safe position, and the hydraulic cylinder 15 controls the pressing part 16 to rise. The operator takes out the two sections of the workpiece, and then adjusts the rotating rod 9 to reset the support plates 10 on both sides, and the workpiece is completed. processing, and then repeat the above operations.
上述具体实施方式为本实用新型的优选实施例,并不能对本实用新型进行限定,其他的任何未背离本实用新型的技术方案而所做的改变或其它等效的置换方式,都包含在本实用新型的保护范围之内。The specific implementation described above is a preferred embodiment of the utility model, and cannot limit the utility model. Any other changes or other equivalent replacement methods that do not deviate from the technical solution of the utility model are included in the utility model. within the scope of the new protection.
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