CN219497186U - Practical training and checking device for electromechanical point detection - Google Patents
Practical training and checking device for electromechanical point detection Download PDFInfo
- Publication number
- CN219497186U CN219497186U CN202320172106.4U CN202320172106U CN219497186U CN 219497186 U CN219497186 U CN 219497186U CN 202320172106 U CN202320172106 U CN 202320172106U CN 219497186 U CN219497186 U CN 219497186U
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- 238000001514 detection method Methods 0.000 title description 5
- 239000000463 material Substances 0.000 claims abstract description 41
- 238000005096 rolling process Methods 0.000 claims abstract description 34
- 238000007689 inspection Methods 0.000 claims abstract description 14
- 230000008878 coupling Effects 0.000 claims description 12
- 238000010168 coupling process Methods 0.000 claims description 12
- 238000005859 coupling reaction Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000006073 displacement reaction Methods 0.000 claims description 5
- 239000003921 oil Substances 0.000 description 42
- 230000000694 effects Effects 0.000 description 5
- 239000010720 hydraulic oil Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000006870 function Effects 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The utility model discloses an electromechanical spot inspection training and checking device, which comprises a motor-driven rolling mill module, a motor-driven rolling mill module and a motor-driven rolling mill module, wherein the motor-driven rolling mill module is provided with two first rollers which are oppositely arranged and a driving motor for driving the two first rollers to reversely rotate; the hydraulic driving rolling mill module is provided with two second rollers which are oppositely arranged and a hydraulic motor for driving the two second rollers to reversely rotate; a feed module having a bin for storing material and a push drive for retracting material of the bin to the motor driven rolling mill module; the conveying module is positioned between the motor-driven rolling mill module and the hydraulic-driven rolling mill module and is provided with a conveying belt assembly, a pushing driving piece of the feeding module pushes materials of the storage bin to a first roller position of the motor-driven rolling mill module, after the materials pass through a first roller, the materials reach the conveying module, the conveying belt assembly on the conveying module conveys the materials to the hydraulic-driven rolling mill module, and after the materials pass through a second roller, one training exercise is completed.
Description
Technical Field
The utility model relates to the technical field of practical training equipment, in particular to an electromechanical point detection practical training assessment device.
Background
In the teaching of automation related professions such as universities and training institutions, practice teaching links of tests or training with different degrees are required to be set for learning and mastering, and corresponding experiments and training devices are required to realize related teaching tasks.
The training cannot be performed in time after theoretical knowledge is learned, and the teaching effect is poor; although students can get some practical training opportunities sometimes, the current practical training is to directly operate the electromechanical point detection device for factories, which is not suitable for teaching, and the teaching effect is very limited, so that the defects of long training time and poor effect of the current electromechanical point detection skill are caused.
Disclosure of Invention
The purpose of the utility model is that: in order to overcome the defects of the prior art, the utility model provides an electromechanical spot inspection practical training assessment device, wherein a pushing driving piece of a feeding module pushes materials of a feed bin to a first roller position of a motor-driven rolling mill module, after the materials pass through the first roller, the materials reach a transmission module, a conveyor belt assembly on the transmission module conveys the materials to a hydraulic-driven rolling mill module, and after the materials pass through a second roller, practical training is completed once.
The utility model discloses an electromechanical point inspection training and checking device, which is characterized in that: comprising
The motor-driven rolling mill module is provided with two first rollers which are oppositely arranged and a driving motor for driving the two first rollers to reversely rotate;
the hydraulic driving rolling mill module is provided with two second rollers which are oppositely arranged and a hydraulic motor for driving the two second rollers to reversely rotate;
a feed module having a bin for storing material and a push drive for retracting material of the bin to the motor driven rolling mill module;
a transfer module located between the motor driven mill module and the hydraulically driven mill module and having a conveyor belt assembly for transporting material at the first roll to the second roll;
the electric control cabinet is provided with an electric control panel, and the electric control panel is also provided with a control button;
and the air source control cabinet is used for supplying air to the equipment.
By adopting the technical scheme, when equipment is in a ready state, after a control button is pressed on an electrical control panel of an electrical control cabinet, the equipment starts to operate, a pushing driving piece of a feeding module pushes materials of a storage bin to a first roller position of a motor-driven rolling mill module, after the materials pass through the first roller, the materials reach a transmission module, a conveyor belt assembly on the transmission module conveys the materials to a hydraulic-driven rolling mill module, and after the materials pass through a second roller, one-time training is completed.
Still further, the present utility model provides: the novel clutch is characterized by further comprising a first coupling and a first shaft split device, wherein one end of the first coupling is in linkage fit with a driving motor, the other end of the first coupling is in linkage fit with the input end of the first shaft split device, the first shaft split device is provided with two output ends, the two output ends are connected with second couplings, one end, far away from the first shaft split device, of the second coupling is in linkage fit with a corresponding first roller, and the second coupling is a universal coupling.
By adopting the technical scheme, the driving motor most preferably adopts a three-phase alternating current asynchronous motor, the three-phase alternating current asynchronous motor is driven to operate through the frequency converter, the first shaft coupler is driven to rotate, then the power is divided into two output ends through the first shaft divider to be output, and the two first rollers are driven to reversely rotate through the second shaft coupler, so that the function of rolling materials is realized.
Still further, the present utility model provides: the hydraulic motor is in linkage fit with the input end of the second spindle divider, the second spindle divider is provided with two output ends, the two output ends are respectively connected with a third coupler, one end of the third coupler, which is far away from the second spindle divider, is in linkage fit with the second roller, the third coupler is a universal coupler, a hydraulic cylinder for driving the second roller to slide is further arranged on the second mounting frame, a hydraulic pump station for supplying oil to the hydraulic motor and the hydraulic cylinder is further arranged, the hydraulic pump station comprises an oil tank, an oil pump motor and an oil pipe for communicating an oil way, and the oil tank is further provided with an oil inlet, an oil level observation window, an oil pressure gauge, an oil pressure overload alarm, an electromagnetic valve, a proportional valve, an air cooling machine and an oil pressure unloading valve.
By adopting the technical scheme, the oil pressure motor drives the gear set to rotate, thereby driving the second spindle divider to rotate, then transmitting power to the two second rollers through the third coupler, so that the two second rollers rotate towards different directions, the rolling function is realized, after the oil pump motor is started, oil is supplied to the oil pipe, the operation of the hydraulic motor and the hydraulic oil cylinder is controlled through the power supply or power failure of the electromagnetic valve and the proportional valve, the air cooler cools hydraulic oil, the oil pressure overload alarm is that after the blockage occurs in an oil way, the alarm display can occur when the pressure of the oil way is overlarge, the oil pressure relief valve is triggered when the oil way needs to be disassembled, the pressure of the oil pipe is reduced, and the disassembly is convenient.
The utility model is further provided with: the device further comprises a first mounting frame, at least one first roller is arranged on the first mounting frame in a sliding mode, and a second mounting frame, at least one second roller is arranged on the second mounting frame in a sliding mode.
By adopting the technical scheme, the first roller and the second roller can be conveniently installed through the first mounting frame, the distance between the two first rollers can be adjusted through sliding of the first rollers, the distance between the two second rollers can be adjusted through sliding of the second rollers, and different materials can be conveniently used.
Still further, the present utility model provides: the transmission module is characterized in that guide plates are further arranged on the transmission module, the guide plates are opposite and are arranged at intervals, and guide surfaces are arranged at the end parts of the guide plates.
By adopting the technical scheme, the guide plate can play a role in guiding and blocking during material transportation, so that the materials are prevented from falling, and the guiding effect can be further improved by the guide surface.
Still further, the present utility model provides: and displacement sensors are arranged on the first mounting frame and the second mounting frame.
By adopting the technical scheme, the displacement sensor feeds back the value corresponding to the movement of the roller, so that the material can pass smoothly.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of a motor-driven rolling mill module according to the present utility model;
FIG. 3 is a schematic view of a hydraulic drive rolling mill module according to the present utility model;
FIG. 4 is a schematic view of a feed module according to the present utility model;
FIG. 5 is a schematic diagram of a transmission module according to the present utility model;
FIG. 6 is a schematic diagram of a hydraulic pump station according to the present utility model.
Description of the embodiments
The following detailed description of specific embodiments of the utility model refers to the accompanying drawings:
in the description of the present utility model, it should be understood that the terms "upper," "lower," "bottom," "top," "front," "rear," "inner," "outer," "left," "right," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be configured and operated in a particular orientation, and thus should not be construed as limiting the present utility model.
The utility model discloses an electromechanical point inspection training and checking device, which comprises
A motor-driven rolling mill module 4 having two first rolls 41 disposed opposite to each other and a driving motor 421 for driving the two first rolls 41 to rotate in opposite directions;
a hydraulically driven rolling mill module 6 having two second rolls 61 disposed opposite to each other and a hydraulic motor 621 driving the two second rolls 61 to rotate in opposite directions;
the feeding module 3 is provided with a stock bin 31 for storing materials and a pushing driving piece 32 for returning the materials in the stock bin 31 to the motor-driven rolling mill module 4 (the pushing driving piece 32 is preferably an electric cylinder or an air cylinder, and can be of course a motor specific installation mode, which belongs to common knowledge of a person skilled in the art, and the details are not described herein, the materials are detected by a sensor, and the full-automatic operation can be realized, and the manual observation can be also adopted;
the conveying module 5 is positioned between the motor-driven rolling mill module 4 and the hydraulic-driven rolling mill module 6, and is provided with a conveying belt assembly (the conveying belt assembly most preferably comprises a speed regulating motor 501, a synchronous belt 502, a tensioning wheel, a conveying belt regulating block 505 and a conveying belt supporting plate 506) for conveying the materials at the first roller 41 to the second roller 61, the conveying module 5 is also provided with two guide plates 503 which are opposite and spaced, the end parts of the guide plates 503 are provided with guide surfaces 5031, the guide plates 503 can play a role of guiding and blocking during the conveying of the materials, the materials are prevented from falling, and the guide surfaces 5031 can further improve the guiding effect;
the electric control cabinet 1, the electric control cabinet 1 is provided with an electric control panel 11, the electric control panel 11 is also provided with a control button 12 (the electric control cabinet 1 can be controlled by a singlechip and a PCB to start and stop corresponding equipment, and the electric control cabinet can be purchased directly from the market and does not involve improvement in the program, and the electric control cabinet is not specifically described in detail herein);
the air source control cabinet 2 is used for supplying air to the equipment (the air source control cabinet 2 can be directly purchased from the market and is not described in detail).
By adopting the technical scheme, when the equipment is in a ready state, after the control button 12 is pressed on the electric control panel 11 of the electric control cabinet 1, the equipment starts to operate, the pushing driving piece 32 of the feeding module 3 pushes the material of the stock bin 31 to the first roller 41 of the motor-driven rolling mill module 4, after the material passes through the first roller 41, the material reaches the transmission module 5, the conveyor belt assembly on the transmission module 5 conveys the material to the hydraulic-driven rolling mill module 6, and after the material passes through the second roller 61, one training is completed.
The novel rolling mill further comprises a first coupler 422 and a first shaft divider 423, one end of the first coupler 422 is in linkage fit with a driving motor 421, the other end of the first coupler 422 is in linkage fit with the input end of the first shaft divider 423, the first shaft divider 423 is provided with two output ends, the two output ends are respectively connected with a second coupler 424, one end, far away from the first shaft divider 423, of the second coupler 424 is in linkage fit with a corresponding first roller 41, the driving motor 421 is most preferably a three-phase alternating current asynchronous motor, the three-phase alternating current asynchronous motor is driven to operate through a frequency converter, the first coupler 422 is driven to rotate, then power is divided into two output ends through the first shaft divider 423 to be output, and the two first rollers 41 are driven to reversely rotate through the second coupler 424, so that the rolling function is achieved.
The device also comprises a gear set 622 and a second shaft divider 623, wherein one end of the gear set 622 is in linkage fit with a hydraulic motor 621 (of course, the gear set 622 can be replaced by a shaft coupler), the other end of the gear set 622 is in linkage fit with the input end of the second shaft divider 623, the second shaft divider 623 is provided with two output ends, the two output ends are connected with a third shaft coupler 624, one end of the third shaft coupler 624 far away from the second shaft divider 623 is in linkage fit with the second roller 61, the device also comprises a second mounting bracket 625, at least one second roller 61 is slidingly arranged on the second mounting bracket 625 (two ends of the at least one second roller 61 are assembled on a sliding block, then the sliding block slides relative to the second mounting bracket 625 to realize the adjustment of the distance between the second rollers), a hydraulic cylinder 9 for driving the second roller 61 to slide is also arranged on the second mounting bracket 625 (of course, the second roller 61 can also be manually adjusted), the hydraulic pump station 7 comprises an oil tank 71, an oil pump motor 72 and an oil pipe 73 for communicating an oil path, wherein the oil tank 71 is also provided with an oil inlet 74, an oil level observation window 75, an oil pressure gauge 76, an oil pressure overload alarm 77, an electromagnetic valve 78, a proportional valve 79, an air cooler 710 and an oil pressure unloading valve 711, the oil pressure motor drives the gear set 622 to rotate, thereby driving the second shaft separator 623 to rotate, then the third coupling 624 transmits power to the two second rollers 61, so that the two second rollers 61 rotate towards different directions, the rolling function is realized, after the oil pump motor 72 is started, the oil pipe 73 is supplied with oil, the operation of the hydraulic motor and the hydraulic oil cylinder is controlled through the power acquisition or the power failure of the electromagnetic valve 78 and the proportional valve 79, the air cooler 710 can cool hydraulic oil, after the oil way is blocked, the oil way pressure overload alarm 77 can give an alarm to display, and the oil pressure unloading valve 711 is used for pumping the hydraulic oil in the oil pipe 73 back after the oil way is triggered when the oil way needs to be disassembled, so that the pressure of the oil pipe 73 is reduced, and the disassembly is convenient.
Still include first mounting bracket 425, first roll 41 at least one slip setting is on first mounting bracket 425 (first roll most preferably adopts electric jar or cylinder to adjust, of course also can be through the manual work to adjust), and second shaft coupling 424 and third shaft coupling 624 most preferably adopt the universal joint, can be convenient for first roll 41 and second roll 61 to adjust, can be convenient for install first roll 41 through first mounting bracket 45, can adjust the interval between two first rolls 41 through first roll 41 slip, be convenient for different materials use.
The first mounting frame 425 and the second mounting frame 625 are respectively provided with a displacement sensor 8, and the displacement sensors 8 feed back the motion values of the corresponding rollers so that materials can pass through smoothly.
Claims (10)
1. The utility model provides a real examination device of instructing of electromechanical point inspection which characterized in that: comprising
The motor-driven rolling mill module is provided with two first rollers which are oppositely arranged and a driving motor for driving the two first rollers to reversely rotate;
the hydraulic driving rolling mill module is provided with two second rollers which are oppositely arranged and a hydraulic motor for driving the two second rollers to reversely rotate;
a feed module having a bin for storing material and a push drive for retracting material of the bin to the motor driven rolling mill module;
a transfer module is positioned between the motor driven mill module and the hydraulically driven mill module and has a conveyor assembly for transporting material at the first roll to the second roll.
2. The electromechanical spot inspection training assessment device according to claim 1, wherein: the first shaft divider is provided with two output ends, the two output ends are connected with second couplings, and one ends of the second couplings, far away from the first shaft divider, are in linkage fit with corresponding first rollers.
3. The electromechanical spot inspection training assessment device according to claim 1 or 2, wherein: the hydraulic motor is in linkage fit with the input end of the second shaft divider, the second shaft divider is provided with two output ends, the two output ends are connected with third couplers, and one end of the third coupler, which is far away from the second shaft divider, is in linkage fit with the second roller.
4. The electromechanical spot inspection training assessment device according to claim 3, wherein: the device further comprises a first mounting frame, at least one first roller is arranged on the first mounting frame in a sliding mode, and a second mounting frame, at least one second roller is arranged on the second mounting frame in a sliding mode.
5. The electromechanical spot inspection training assessment device according to claim 2, wherein: the second coupler is a universal coupler.
6. The electromechanical spot inspection training assessment device according to claim 4, wherein: the third coupler is a universal coupler.
7. The electromechanical spot inspection training assessment device according to claim 4 or 6, wherein: the second mounting frame is also provided with a hydraulic cylinder for driving the second roller to slide, and the second mounting frame also comprises a hydraulic pump station for supplying oil to the hydraulic motor and the hydraulic cylinder, wherein the hydraulic pump station comprises an oil tank, an oil pump motor and an oil pipe for communicating an oil way, and the oil tank is also provided with an oil inlet, an oil level observation window, an oil pressure gauge, an oil pressure overload alarm, an electromagnetic valve, a proportional valve, an air cooler and an oil pressure unloading valve.
8. The electromechanical spot inspection training assessment device according to claim 7, wherein: the transmission module is characterized in that guide plates are further arranged on the transmission module, the guide plates are opposite and are arranged at intervals, and guide surfaces are arranged at the end parts of the guide plates.
9. The electromechanical spot inspection training assessment device according to claim 8, wherein: and displacement sensors are arranged on the first mounting frame and the second mounting frame.
10. The electromechanical spot inspection training assessment device according to claim 8 or 9, wherein: the electric control cabinet is provided with an electric control panel, and the electric control panel is also provided with a control button and an air source control cabinet for supplying air to the equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320172106.4U CN219497186U (en) | 2023-01-12 | 2023-01-12 | Practical training and checking device for electromechanical point detection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320172106.4U CN219497186U (en) | 2023-01-12 | 2023-01-12 | Practical training and checking device for electromechanical point detection |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219497186U true CN219497186U (en) | 2023-08-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320172106.4U Active CN219497186U (en) | 2023-01-12 | 2023-01-12 | Practical training and checking device for electromechanical point detection |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219497186U (en) |
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2023
- 2023-01-12 CN CN202320172106.4U patent/CN219497186U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Tang Gaoyang Inventor after: Chen Zhiwei Inventor after: Zhang Jiyuan Inventor after: Song Yunyan Inventor after: Liu Haizhou Inventor after: Yang Senlin Inventor after: Chen Tiegang Inventor after: Zheng Zhuoqin Inventor after: Fan Wenzhao Inventor after: Ye Li Inventor before: Tang Gaoyang Inventor before: Liu Haizhou Inventor before: Yang Senlin Inventor before: Chen Tiegang Inventor before: Zheng Zhuoqin Inventor before: Fan Wenzhao Inventor before: Ye Li Inventor before: Chen Zhiwei |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231125 Address after: 325000 Yongjia Industrial Park, Wenzhou City, Zhejiang Province Patentee after: YALONG INTELLIGENT EQUIPMENT GROUP Co.,Ltd. Patentee after: CHANGCHUN VOCATIONAL INSTITUTE OF TECHNOLOGY Address before: 325000 Yongjia Industrial Park, Wenzhou City, Zhejiang Province Patentee before: YALONG INTELLIGENT EQUIPMENT GROUP Co.,Ltd. |