CN219495316U

CN219495316U - Multifunctional rotor detection device

Info

Publication number: CN219495316U
Application number: CN202320926736.6U
Authority: CN
Inventors: 李江; 高继良; 杨秋赋; 王世龙
Original assignee: Suzhou Xinzhi Dynamo Electric Technology Co ltd
Current assignee: Suzhou Xinzhi Dynamo Electric Technology Co ltd
Priority date: 2023-04-23
Filing date: 2023-04-23
Publication date: 2023-08-08
Anticipated expiration: 2033-04-23

Abstract

The utility model discloses a multifunctional rotor detection device which comprises a base, a height detection assembly, a camera detection assembly and a cylinder feeding assembly, wherein the height detection assembly is arranged on the upper end face of the base, the height detection assembly comprises a cylinder mounting plate, a sliding table cylinder, a GT mounting plate and a GT displacement sensor, the camera detection assembly comprises a height shaft, a first support column fixing clamp, a camera adjusting shaft, a camera mounting block, a camera fixing plate, a camera, a second support column fixing clamp, a light source adjusting shaft, a light source mounting block, a light source mounting sheet metal and an annular light source, and the cylinder feeding assembly comprises a third mounting bottom plate, a slide rail mounting plate arranged on the upper end face of the third mounting bottom plate, a sensor mounting plate and a cylinder sliding block; the multifunctional rotor detection device has simple structure and low cost, and can automatically detect and judge in the detection process, thereby greatly accelerating the detection efficiency; meanwhile, human factors can be eliminated, and in addition, operators only perform feeding and discharging work.

Description

Multifunctional rotor detection device

Technical Field

The utility model relates to the technical field of automatic devices, in particular to a multifunctional rotor detection device.

Background

With the rapid development of compressors, the demand of the motor is only increased and not decreased, and the rotor is used as a core component of the motor, and the quality of the rotor determines the product performance and safety of the whole motor. The rotor assembly has the advantages that the types of parts are multiple, the number of individual parts is large, and therefore assembly error prevention is the final aim in rotor production detection, and the rotor assembly mainly comprises rivet height detection, magnetic steel neglected loading detection, iron core positive and negative detection and the like. However, in the process of assembling the rotor assembly, there are many factors that are easily ignored or mistaken by human detection, for example, whether the rivet itself is qualified or not is confirmed, if the rivet is detected for each rivet, the workload is increased, and the detection accuracy is difficult to ensure.

The existing manual line rotor detection mainly judges whether rivet incoming materials meet requirements, whether assembly positions are correct, whether magnetic steels are neglected to be installed, whether the iron core direction is correct or not and the like through visual inspection of operators, the whole detection process is complicated, the precision is poor, the efficiency is low, the detection is easily influenced by environmental factors and human factors, and the labor intensity of the operators is increased.

Disclosure of Invention

The utility model aims to solve the problems of poor detection precision, complicated operation process, low efficiency and the like in the prior art, and provides a multifunctional rotor detection device which has the characteristics of convenient operation and high detection precision, quality and efficiency.

The utility model provides the following technical scheme: the utility model provides a multifunctional rotor detection device, including the base and set up high detection component and the camera detection component at the base up end, high detection component is located the right-hand member of camera detection component, wherein, high detection component includes the cylinder mounting panel, the slip table cylinder, GT mounting panel and GT displacement sensor, the cylinder mounting panel sets up in the side of first backup pad and second backup pad, the lower extreme of first backup pad and second backup pad is connected with first mounting plate through the welding, be provided with the slip table cylinder on the cylinder mounting panel, the lower extreme of slip table cylinder is provided with the GT mounting panel, be provided with GT displacement sensor on the GT mounting panel; the camera detection assembly comprises a height shaft, a first support fixing clamp, a camera adjusting shaft, a camera mounting block, a camera fixing plate, a camera, a second support fixing clamp, a light source adjusting shaft, a light source mounting block, a light source mounting sheet metal and an annular light source, wherein the first support fixing clamp and the second support fixing clamp are arranged at the upper end of the height shaft, the first support fixing clamp is positioned at the upper end of the second support fixing clamp, the first support fixing clamp is connected with the camera mounting block through the camera adjusting shaft, the camera mounting block is connected with the camera through the camera fixing plate, the second support fixing clamp is connected with the light source mounting block through the light source adjusting shaft, the light source mounting block is connected with the light source mounting sheet metal through bolts, and the light source mounting sheet metal is connected with the annular light source through the bolts; the lower extreme setting of altitude axle is in the axle fixing base, and the axle fixing base passes through the welding and is connected with second mounting plate.

Further, the up end of base still is provided with cylinder feeding subassembly, cylinder feeding subassembly is located the front end of high detection subassembly and camera detection subassembly, wherein, cylinder feeding subassembly includes third mounting plate and sets up slide rail mounting panel at third mounting plate up end, sensor mounting panel and cylinder slider, the cylinder slider is located between slide rail mounting panel and the sensor mounting panel, the slide rail mounting panel passes through welding and linear slide rail connection, be provided with linear slide block on the linear slide rail, the up end of sensor mounting panel is provided with the sensor support, be provided with proximity sensor on the sensor support, the side of sensor mounting panel is provided with the lug, the up end of cylinder slider is provided with the connecting plate, the front end and the rear end of connecting plate contact with linear slide block and lug respectively, the connecting plate is connected with the frock through the pin and place the board, be provided with the frock on the frock place the board.

Further, the first backup pad and the parallel arrangement of second backup pad, the upper end of first backup pad and second backup pad is provided with the wiring board.

Further, the camera fixing plates are respectively disposed at left and right ends of the camera mounting block.

Further, the GT mounting plate is provided with mounting holes.

Further, the cylinder feeding assembly further comprises a coupling cylinder penetrating through the cylinder sliding block, the left end and the right end of the coupling cylinder are connected with the supporting plate, and the right end of the coupling cylinder is provided with a speed regulation joint.

Further, bolt holes are formed in the first mounting bottom plate, the second mounting bottom plate and the third mounting bottom plate.

Compared with the prior art, the utility model has the advantages that: the multifunctional rotor detection device has the advantages of simple structure and low cost, and can automatically detect and judge in the detection process, so that the detection efficiency is greatly improved, and the detection precision is improved; meanwhile, operators only carry out feeding and discharging work, and the labor intensity of the operators is reduced.

Drawings

FIG. 1 is a schematic perspective view of a multifunctional rotor detecting device according to the present utility model;

FIG. 2 is a schematic perspective view of a height detecting assembly in a multifunctional rotor detecting device according to the present utility model;

FIG. 3 is a schematic perspective view of a camera detection assembly in a multifunctional rotor detection device according to the present utility model;

fig. 4 is a schematic perspective view of a cylinder feeding assembly in the multifunctional rotor detecting device.

In the figure: 1-base, 2-height detection assembly, 21-first support plate, 22-second support plate, 23-cylinder mounting plate, 201-harness plate, 202-first mounting plate, 203-slipway cylinder, 204-GT mounting plate, 205-GT displacement sensor, 3-camera detection assembly, 31-height shaft, 32-first post mounting clip, 33-second post mounting clip, 34-shaft mounting base, 35-second mounting plate, 301-camera adjustment shaft, 302-camera mounting block, 303-camera mounting plate, 304-camera, 305-light source adjustment shaft, 306-light source mounting block, 307-light source mounting plate, 308-annular light source, 4-cylinder feed assembly, 41-third mounting plate, 42-slide mounting plate, 43-sensor mounting plate, 44-cylinder slide, 401-linear slide, 402-linear slide, 403-sensor bracket, 404-proximity sensor, 405-bump, 406-connection plate, 407-pin, 408-placement plate, 409-fixture, 410-coupling, 411-fixture, 412-support plate, 5-bolt hole joint.

Description of the embodiments

In order that the above-recited objects, features and advantages of the present utility model will become more readily apparent, a more particular description of the utility model will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.

Referring to fig. 1, the utility model provides a multifunctional rotor detection device, which comprises a base 1, a height detection assembly 2 and a camera detection assembly 3, wherein the height detection assembly 2 and the camera detection assembly 3 are arranged on the upper end surface of the base 1, and the height detection assembly 2 is positioned at the right end of the camera detection assembly 3; referring to fig. 2, the height detection assembly 2 includes a cylinder mounting plate 23, a sliding table cylinder 203, a GT mounting plate 204, and a GT displacement sensor 205, the cylinder mounting plate 23 is disposed on a side surface of the first support plate 21 and the second support plate 22, the lower ends of the first support plate 21 and the second support plate 22 are connected with the first mounting base plate 202 by welding, the sliding table cylinder 203 is disposed on the cylinder mounting plate 23, the GT mounting plate 204 is disposed at the lower end of the sliding table cylinder 203, and the GT displacement sensor 205 is disposed on the GT mounting plate 204; referring to fig. 3, the camera detecting assembly 3 includes a height shaft 31, a first column fixing clip 32, a camera adjusting shaft 301, a camera mounting block 302, a camera fixing plate 303, a camera 304, a second column fixing clip 33, a light source adjusting shaft 305, a light source mounting block 306, a light source mounting sheet metal 307 and an annular light source 308, the upper end of the height shaft 31 is provided with the first column fixing clip 32 and the second column fixing clip 33, the first column fixing clip 32 is located at the upper end of the second column fixing clip 33, the first column fixing clip 32 is connected with the camera mounting block 302 through the camera adjusting shaft 301, the camera mounting block 302 is connected with the camera 304 through the camera fixing plate 303, the second column fixing clip 33 is connected with the light source mounting block 306 through the light source adjusting shaft 305, the light source mounting block 306 is connected with the light source mounting sheet metal 307 through bolts, and the light source mounting sheet metal 307 is connected with the annular light source 308 through bolts; the lower end of the height shaft 31 is disposed in a shaft fixing seat 34, and the shaft fixing seat 34 is connected with a second mounting base plate 35 by welding.

Preferably, referring to fig. 1, the upper end surface of the base 1 is further provided with a cylinder feeding assembly 4, the cylinder feeding assembly 4 is located at the front ends of the height detection assembly 2 and the camera detection assembly 3, referring to fig. 4, the cylinder feeding assembly 4 includes a third mounting base plate 41, a slide rail mounting plate 42 arranged at the upper end surface of the third mounting base plate 41, a sensor mounting plate 43 and a cylinder sliding block 44, the cylinder sliding block 44 is located between the slide rail mounting plate 42 and the sensor mounting plate 43, the slide rail mounting plate 42 is connected with a linear slide rail 401 through welding, the linear slide rail 401 is provided with a linear sliding block 402, the upper end surface of the sensor mounting plate 43 is provided with a sensor bracket 403, the sensor bracket 403 is provided with a proximity sensor 404, the side surface of the sensor mounting plate 43 is provided with a bump 405, the upper end surface of the cylinder sliding block 44 is provided with a connecting plate 406, the front end and the rear end of the connecting plate 406 are respectively contacted with the linear sliding block 402 and the bump 405, the connecting plate 406 is connected with a tooling placement plate 408 through a pin 407, and a tooling 409 is provided on the tooling placement plate 408.

Preferably, the first support plate 21 is disposed in parallel with the second support plate 22, and the upper ends of the first support plate 21 and the second support plate 22 are provided with a harness plate 201, which functions to pass through an air pipe and/or a transmission line.

Preferably, the camera fixing plates 303 are provided at left and right ends of the camera mounting block 302, respectively.

Preferably, the GT mounting plate 204 is provided with mounting holes so that the GT displacement sensor 205 can be placed on the GT mounting plate 204, and the GT displacement sensor 205 is of the type GT2-H12 (K) L and is used for detecting whether the rivet on the tool 409 is qualified.

Preferably, the cylinder feeding assembly 4 further comprises a coupling cylinder 410 penetrating through the cylinder slider 44, the model number of the coupling cylinder 410 is RMH X250S, the left end and the right end of the coupling cylinder 410 are both connected with the supporting plate 411, and the right end of the coupling cylinder 410 is provided with a speed regulating joint 412, which is used for regulating the movement speed.

Preferably, bolt holes 5 are formed in the first mounting base plate 202, the second mounting base plate 35 and the third mounting base plate 41, and bolts fix the first mounting base plate 202, the second mounting base plate 35 and the third mounting base plate 41 to the upper end face of the base 1 through the bolt holes 5.

The working process comprises the following steps: the tooling 409 is manually placed onto tooling placement plate 408 with cylinder block 44 in the initial position. After the start button is pressed down, the sliding table cylinder 203 stretches out downwards, the GT displacement sensor 205 detects the height of the tooling 409, after the height detection is finished, the sliding table cylinder 203 retracts, after the height detection is finished, the coupling cylinder 410 is ventilated, the cylinder sliding block 44 moves rightwards to the position of the camera detection assembly 3, at the moment, the camera 304 takes a picture, after the picture is finished, the cylinder sliding block 44 returns to the initial position, the tooling 409 is manually taken down, and one round of tooling 409 detection is finished.

The present utility model is not limited to the above-described embodiments, and the above-described embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made therein without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims.

Claims

1. The utility model provides a multifunctional rotor detection device, a serial communication port, including base (1) and high detection component (2) and camera detection component (3) of setting at base (1) up end, high detection component (2) are located the right-hand member of camera detection component (3), wherein, high detection component (2) are including cylinder mounting panel (23), slip table cylinder (203), GT mounting panel (204) and GT displacement sensor (205), cylinder mounting panel (23) set up in the side of first backup pad (21) and second backup pad (22), the lower extreme of first backup pad (21) and second backup pad (22) is connected with first mounting plate (202) through the welding, be provided with slip table cylinder (203) on cylinder mounting panel (23), the lower extreme of slip table cylinder (203) is provided with GT mounting panel (204), be provided with GT displacement sensor (205) on GT mounting panel (204);

the camera detection assembly (3) comprises a height shaft (31), a first support column fixing clamp (32), a camera adjusting shaft (301), a camera mounting block (302), a camera fixing plate (303), a camera (304), a second support column fixing clamp (33), a light source adjusting shaft (305), a light source mounting block (306), a light source mounting sheet metal (307) and an annular light source (308), wherein the first support column fixing clamp (32) and the second support column fixing clamp (33) are arranged at the upper end of the height shaft (31), the first support column fixing clamp (32) is positioned at the upper end of the second support column fixing clamp (33), the first support column fixing clamp (32) is connected with the camera mounting block (302) through the camera adjusting shaft (301), the camera mounting block (302) is connected with the camera (304) through the camera fixing plate (303), the second support column fixing clamp (33) is connected with the light source mounting block (306) through the light source adjusting shaft (305), the light source mounting block (306) is connected with the light source mounting sheet metal (307) through bolts, and the light source mounting sheet metal (307) is connected with the annular light source (308) through bolts;

the lower end of the height shaft (31) is arranged in a shaft fixing seat (34), and the shaft fixing seat (34) is connected with a second mounting bottom plate (35) through welding.

2. The multifunctional rotor detection device according to claim 1, wherein the upper end surface of the base (1) is further provided with a cylinder feeding assembly (4), the cylinder feeding assembly (4) is located at the front ends of the height detection assembly (2) and the camera detection assembly (3), the cylinder feeding assembly (4) comprises a third mounting base plate (41) and a slide rail mounting plate (42) arranged at the upper end surface of the third mounting base plate (41), a sensor mounting plate (43) and a cylinder sliding block (44), the cylinder sliding block (44) is located between the slide rail mounting plate (42) and the sensor mounting plate (43), the slide rail mounting plate (42) is connected with the linear slide rail (401) through welding, the linear sliding block (402) is arranged on the linear slide rail (401), the upper end surface of the sensor mounting plate (43) is provided with a sensor bracket (403), the sensor bracket (403) is provided with a proximity sensor (404), the side surface of the sensor mounting plate (43) is provided with a lug (405), the upper end surface of the cylinder sliding block (44) is provided with a connecting plate (406), the front end of the connecting plate (406) is respectively connected with the rear end of the connecting plate (406) and the linear sliding block (405) through welding pins (408) and the connecting plate (408) are placed on the tool, the tooling placing plate (408) is provided with a tooling (409).

3. The multifunctional rotor detection device according to claim 1, wherein the first support plate (21) and the second support plate (22) are arranged in parallel, and the upper ends of the first support plate (21) and the second support plate (22) are provided with a wire harness plate (201).

4. The multi-functional rotor inspection device according to claim 1, wherein camera fixing plates (303) are provided at left and right ends of the camera mounting block (302), respectively.

5. The multifunctional rotor detection device according to claim 1, wherein the GT mounting plate (204) is provided with mounting holes.

6. The multifunctional rotor detection device according to claim 2, wherein the cylinder feeding assembly (4) further comprises a coupling cylinder (410) penetrating through the cylinder slider (44), the left end and the right end of the coupling cylinder (410) are connected with the support plate (411), and a speed regulation joint (412) is arranged at the right end of the coupling cylinder (410).

7. The multifunctional rotor detection device according to claim 1 or 2, wherein bolt holes (5) are formed in the first mounting base plate (202), the second mounting base plate (35) and the third mounting base plate (41).