CN219484439U - Railway switch backing plate cutting device - Google Patents
Railway switch backing plate cutting device Download PDFInfo
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- CN219484439U CN219484439U CN202320907223.0U CN202320907223U CN219484439U CN 219484439 U CN219484439 U CN 219484439U CN 202320907223 U CN202320907223 U CN 202320907223U CN 219484439 U CN219484439 U CN 219484439U
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Abstract
本实用新型公开一种铁路道岔垫板切割装置,包括壳体,所述壳体的内底壁固定连接有第一步进电机,第一步进电机的输出端固定连接有转盘,转盘的外表面与壳体的内部转动连接,转盘的上表面固定连接有连接盘,连接盘的上表面固定连接有加工板,加工板的上表面开设有两组滑槽,每组滑槽的内部均滑动连接有两个滑板,每个滑板的上表面均固定连接有定位架,定位架的内壁螺纹连接有调节螺栓。本实用新型通过设置有加工板、滑槽、滑板、定位架、调节螺栓、轴承、定位板和防滑垫,能够方便对不同型号大小的铁路道岔垫板进行定位夹持,有效增加工作人员的切割效率,避免不能对不同大小的铁路道岔垫板进行定位夹持,比较费时费力的问题。
The utility model discloses a cutting device for a backing plate of a railway turnout, which comprises a casing, the inner bottom wall of the casing is fixedly connected with a first stepping motor, the output end of the first stepping motor is fixedly connected with a turntable, and the outer surface of the turntable The surface is rotatably connected with the inside of the housing, the upper surface of the turntable is fixedly connected with a connection plate, the upper surface of the connection plate is fixedly connected with a processing plate, and the upper surface of the processing plate is provided with two sets of chute, and the inside of each set of chute slides Two slide plates are connected, the upper surface of each slide plate is fixedly connected with a positioning frame, and the inner wall of the positioning frame is threaded with an adjusting bolt. The utility model is equipped with a processing plate, a chute, a sliding plate, a positioning frame, an adjusting bolt, a bearing, a positioning plate and an anti-skid pad, which can conveniently position and clamp railway turnout backing plates of different sizes, effectively increasing the cutting time of the staff. Efficiency, avoiding the problem of being unable to position and clamp railway turnout backing plates of different sizes, which is time-consuming and labor-intensive.
Description
技术领域technical field
本实用新型涉及铁路道岔垫板技术领域,尤其涉及一种铁路道岔垫板切割装置。The utility model relates to the technical field of railway turnout backing plates, in particular to a cutting device for railway turnout backing plates.
背景技术Background technique
铁路道岔垫板为矩形的平板状结构,要求在切割下料时,将带状的长钢板切割成所需规格的矩形板材。The backing plate of the railway turnout is a rectangular flat structure, and it is required to cut the strip-shaped long steel plate into a rectangular plate of the required specification when cutting and blanking.
现有授权申请号CN202122107068.8的实用新型公开了一种铁路道岔垫板切割装置,采用上述技术方案,增加垫板的稳定性,以及解决了刀片对板材造成冲击进而使得板材出现开裂,不能连续不断的进行剪裁的技术问题,但是上述技术方案在对铁路道岔垫板加工时并不能对不同大小的铁路道岔垫板进行定位夹持,导致需要对不同型号尺寸的铁路道岔垫板加工时,需要更换铁路道岔垫板定位模具,不仅费时费力,还降低对铁路道岔垫板的切割效率,此外在对不同方向铁路道岔垫板进行切割时需要调节铁路道岔垫板的方向,但是定位模具一般为固定结构,调节铁路道岔垫板的角度时,需要将铁路道岔垫板拆卸,进一步降低了切割的工作效率。The utility model of the existing authorized application number CN202122107068.8 discloses a cutting device for a backing plate of a railway turnout. The above-mentioned technical scheme is adopted to increase the stability of the backing plate and solve the problem that the impact of the blade on the plate causes cracking of the plate and cannot be continued. The technical problem of constant cutting, but the above-mentioned technical scheme cannot position and clamp railway turnout backing plates of different sizes when processing railway turnout backing plates, resulting in the need to process railway turnout backing plates of different sizes. Replacing the positioning mold of the railway turnout backing plate is not only time-consuming and laborious, but also reduces the cutting efficiency of the railway turnout backing plate. In addition, the direction of the railway turnout backing plate needs to be adjusted when cutting the railway turnout backing plate in different directions, but the positioning mold is generally fixed. structure, when adjusting the angle of the railway turnout backing plate, the railway turnout backing plate needs to be disassembled, which further reduces the working efficiency of cutting.
实用新型内容Utility model content
有鉴于此,有必要提供一种铁路道岔垫板切割装置,用以解决不能对不同大小的铁路道岔垫板进行定位夹持,不方便调节铁路道岔垫板方向的问题。In view of this, it is necessary to provide a railway turnout backing plate cutting device to solve the problems that the railway turnout backing plates of different sizes cannot be positioned and clamped, and the direction of the railway turnout backing plate is inconvenient to adjust.
根据本实用新型的一个方面,提供一种铁路道岔垫板切割装置,包括壳体,所述壳体的内底壁固定连接有第一步进电机,所述第一步进电机的输出端固定连接有转盘,所述转盘的外表面与壳体的内部转动连接,所述转盘的上表面固定连接有连接盘,所述连接盘的上表面固定连接有加工板,所述加工板的上表面开设有两组滑槽,每组所述滑槽的内部均滑动连接有两个滑板,每个所述滑板的上表面均固定连接有定位架,所述定位架的内壁螺纹连接有调节螺栓,所述调节螺栓底端的外表面固定连接有轴承,所述轴承的底面固定连接有定位板,所述定位板的底面和定位架的内底壁均固定连接有防滑垫。According to one aspect of the present invention, a cutting device for a backing plate of a railway turnout is provided, which includes a housing, the inner bottom wall of the housing is fixedly connected with a first stepping motor, and the output end of the first stepping motor is fixed A turntable is connected, the outer surface of the turntable is rotatably connected with the inside of the housing, the upper surface of the turntable is fixedly connected with a connecting plate, the upper surface of the connecting plate is fixedly connected with a processing plate, and the upper surface of the processing plate There are two sets of chute, each set of chute is slidingly connected with two sliding plates, the upper surface of each of the sliding plates is fixedly connected with a positioning frame, the inner wall of the positioning frame is threaded with an adjusting bolt, The outer surface of the bottom end of the adjusting bolt is fixedly connected with a bearing, the bottom surface of the bearing is fixedly connected with a positioning plate, and the bottom surface of the positioning plate and the inner bottom wall of the positioning frame are both fixedly connected with an anti-skid pad.
根据一些实施例,所述壳体的内顶壁固定连接有液压缸,所述液压缸的伸缩端固定连接有机箱。According to some embodiments, a hydraulic cylinder is fixedly connected to the inner top wall of the housing, and the telescopic end of the hydraulic cylinder is fixedly connected to the casing.
根据一些实施例,所述机箱的内壁固定连接有第二步进电机,所述第二步进电机的输出端固定连接有切割盘。According to some embodiments, a second stepping motor is fixedly connected to the inner wall of the housing, and a cutting disc is fixedly connected to an output end of the second stepping motor.
根据一些实施例,所述壳体的左侧面活动铰接有密封门,所述密封门的左侧面固定连接有拉动把。According to some embodiments, the left side of the housing is movably hinged with a sealed door, and the left side of the sealed door is fixedly connected with a pull handle.
根据一些实施例,所述壳体的下方设置有两组支撑腿,每组所述支撑腿的顶端均与壳体的底面固定连接。According to some embodiments, two sets of support legs are provided below the housing, and the top ends of each set of support legs are fixedly connected to the bottom surface of the housing.
根据一些实施例,所述第一步进电机的输出端固定连接有固定环,所述固定环的上表面与转盘的底面固定连接。According to some embodiments, the output end of the first stepping motor is fixedly connected with a fixing ring, and the upper surface of the fixing ring is fixedly connected with the bottom surface of the turntable.
根据一些实施例,所述加工板的底面固定连接有稳定环,所述稳定环的外表面与壳体的内部转动连接。According to some embodiments, a stabilizing ring is fixedly connected to the bottom surface of the processing plate, and the outer surface of the stabilizing ring is rotatably connected to the inside of the casing.
根据一些实施例,每个所述滑槽的内壁均固定连接有缓冲垫,每个所述定位架的外表面均固定连接有把手。According to some embodiments, a buffer pad is fixedly connected to the inner wall of each chute, and a handle is fixedly connected to the outer surface of each positioning frame.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
通过设置有加工板、滑槽、滑板、定位架、调节螺栓、轴承、定位板和防滑垫,能够方便对不同型号大小的铁路道岔垫板进行定位夹持,有效增加工作人员的切割效率,利用滑板在滑槽内部移动,再利用调节螺栓配合定位板对铁路道岔垫板进行夹持,有效对铁路道岔垫板进行定位稳定,避免不能对不同大小的铁路道岔垫板进行定位夹持,比较费时费力的问题,通过设置有第一步进电机、转盘和连接板,能够方便调节铁路道岔垫板的角度,配合工作人员对铁路道岔垫板进行加工,避免对不同方向铁路道岔垫板进行切割时需要调节铁路道岔垫板的方向,进一步降低了切割的工作效率的问题。By setting the processing plate, chute, sliding plate, positioning frame, adjusting bolts, bearings, positioning plate and anti-skid pad, it is convenient to position and clamp railway turnout pads of different sizes, effectively increasing the cutting efficiency of the staff and utilizing The slide plate moves inside the chute, and then the adjusting bolt is used to cooperate with the positioning plate to clamp the railway turnout backing plate, effectively positioning and stabilizing the railway turnout backing plate, and avoiding the inability to position and clamp the railway turnout backing plate of different sizes, which is time-consuming For the labor-intensive problem, by setting the first stepping motor, turntable and connecting plate, it is convenient to adjust the angle of the railway turnout backing plate, cooperate with the staff to process the railway turnout backing plate, and avoid cutting the railway turnout backing plate in different directions. It is necessary to adjust the direction of the backing plate of the railway turnout, which further reduces the problem of cutting work efficiency.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the present utility model, and those skilled in the art can also obtain other drawings according to these drawings without any creative effort.
图1为本实用新型提供的一种铁路道岔垫板切割装置的整体立体结构示意图;Fig. 1 is the overall three-dimensional structure schematic diagram of a kind of railway turnout backing plate cutting device provided by the utility model;
图2为本实用新型提供的一种铁路道岔垫板切割装置壳体剖视的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of a section view of the casing of a railway turnout backing plate cutting device provided by the utility model;
图3为本实用新型提供的一种铁路道岔垫板切割装置加工板的立体结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of the processing plate of a kind of railway turnout backing plate cutting device provided by the utility model;
图4为本实用新型提供的一种铁路道岔垫板切割装置定位架剖视的立体结构示意图。Fig. 4 is a three-dimensional structural schematic diagram of a sectional view of a positioning frame of a railway turnout backing plate cutting device provided by the utility model.
图中:1、壳体;2、密封门;3、拉动把;4、支撑腿;5、加工板;6、缓冲垫;7、滑槽;8、定位架;9、液压缸;10、切割盘;11、第二步进电机;12、机箱;13、转盘;14、固定环;15、第一步进电机;16、连接盘;17、稳定环;18、把手;19、防滑垫;20、定位板;21、调节螺栓;22、轴承;23、滑板。In the figure: 1. shell; 2. sealed door; 3. pull handle; 4. support leg; 5. processing board; 6. buffer pad; 7. chute; 8. positioning frame; 9. hydraulic cylinder; 10. Cutting disc; 11. Second stepping motor; 12. Chassis; 13. Turntable; 14. Fixed ring; 15. First stepping motor; 16. Connecting disc; 17. Stabilizing ring; 18. Handle; ; 20, positioning plate; 21, adjusting bolt; 22, bearing; 23, slide plate.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
请参阅图1至图4,本实用新型提供一种铁路道岔垫板切割装置,包括壳体1,壳体1的内底壁固定连接有第一步进电机15,第一步进电机15的输出端固定连接有转盘13,转盘13的外表面与壳体1的内部转动连接,转盘13的上表面固定连接有连接盘16,连接盘16的上表面固定连接有加工板5,加工板5的上表面开设有两组滑槽7,每组滑槽7的内部均滑动连接有两个滑板23,每个滑板23的上表面均固定连接有定位架8,定位架8的内壁螺纹连接有调节螺栓21,调节螺栓21底端的外表面固定连接有轴承22,轴承22的底面固定连接有定位板20,定位板20的底面和定位架8的内底壁均固定连接有防滑垫19。Please refer to Fig. 1 to Fig. 4, the utility model provides a kind of railway turnout backing plate cutting device, comprises housing 1, and the inner bottom wall of housing 1 is fixedly connected with the first stepping motor 15, the first stepping motor 15 The output end is fixedly connected with a turntable 13, the outer surface of the turntable 13 is rotationally connected with the inside of the housing 1, the upper surface of the turntable 13 is fixedly connected with a connecting plate 16, and the upper surface of the connecting plate 16 is fixedly connected with a processing plate 5, and the processing plate 5 Two sets of chute 7 are provided on the upper surface of the chute, and two slide plates 23 are slidably connected to the inside of each set of chute 7, and the upper surface of each slide plate 23 is fixedly connected with a positioning frame 8, and the inner wall of the positioning frame 8 is threadedly connected with a Adjusting bolt 21, the outer surface of adjusting bolt 21 bottoms is fixedly connected with bearing 22, and the bottom surface of bearing 22 is fixedly connected with positioning plate 20, and the bottom surface of positioning plate 20 and the inner bottom wall of positioning frame 8 are all fixedly connected with non-slip pad 19.
通过滑槽7、滑板23、定位架8、调节螺栓21、轴承22、定位板20和防滑垫19,能够方便对不同型号大小的铁路道岔垫板进行定位夹持,有效增加工作人员的切割效率,通过第一步进电机15、转盘13和连接盘16,能够方便调节铁路道岔垫板的角度,配合工作人员对铁路道岔垫板进行加工。Through the chute 7, the sliding plate 23, the positioning frame 8, the adjusting bolt 21, the bearing 22, the positioning plate 20 and the anti-skid pad 19, it is convenient to position and clamp the railway turnout pads of different sizes, effectively increasing the cutting efficiency of the staff , through the first stepper motor 15, the turntable 13 and the connection plate 16, the angle of the railway turnout backing plate can be adjusted conveniently, and the staff can process the railway turnout backing plate.
进一步地,壳体1的内顶壁固定连接有液压缸9,液压缸9的伸缩端固定连接有机箱12,通过液压缸9,能够方便调节机箱12的高度,起到方便调节的作用。Further, the inner top wall of the housing 1 is fixedly connected with a hydraulic cylinder 9, and the telescopic end of the hydraulic cylinder 9 is fixedly connected with the chassis 12, and the height of the chassis 12 can be adjusted conveniently through the hydraulic cylinder 9, which plays a role of convenient adjustment.
进一步地,机箱12的内壁固定连接有第二步进电机11,第二步进电机11的输出端固定连接有切割盘10,通过第二步进电机11和切割盘10,通过第二步进电机11提供驱动力,能够方便对垫板进行切割。Further, the inner wall of the cabinet 12 is fixedly connected with a second stepping motor 11, and the output end of the second stepping motor 11 is fixedly connected with a cutting disc 10, through the second stepping motor 11 and the cutting disc 10, through the second stepping motor 11 The motor 11 provides driving force, which can facilitate the cutting of the backing plate.
进一步地,壳体1的左侧面活动铰接有密封门2,密封门2的左侧面固定连接有拉动把3,通过密封门2和拉动把3,能够方便对壳体1进行密封,方便通过密封门2检修壳体1内部电器元件。Further, the left side of the housing 1 is movably hinged with a sealing door 2, and the left side of the sealing door 2 is fixedly connected with a pull handle 3. Through the sealing door 2 and the pulling handle 3, the housing 1 can be conveniently sealed, which is convenient The electrical components inside the housing 1 are inspected through the airtight door 2 .
进一步地,壳体1的下方设置有两组支撑腿4,每组支撑腿4的顶端均与壳体1的底面固定连接,通过支撑腿4,能够方便对壳体1进行支撑,增加壳体1的高度以及稳定性。Further, two groups of supporting legs 4 are arranged below the housing 1, and the top of each group of supporting legs 4 is fixedly connected with the bottom surface of the housing 1. Through the supporting legs 4, the housing 1 can be supported conveniently, increasing the 1 height and stability.
进一步地,第一步进电机15的输出端固定连接有固定环14,固定环14的上表面与转盘13的底面固定连接,通过固定环14,能够增加第一步进电机15与转盘13的连接,防止出现脱落的情况。Further, the output end of the first stepper motor 15 is fixedly connected with a fixed ring 14, and the upper surface of the fixed ring 14 is fixedly connected with the bottom surface of the turntable 13. Through the fixed ring 14, the distance between the first stepper motor 15 and the turntable 13 can be increased. connection to prevent it from falling off.
进一步地,加工板5的底面固定连接有稳定环17,稳定环17的外表面与壳体1的内部转动连接,通过设置有稳定环17,能够方便保证加工板5转动的稳定性,增加稳定效率。Further, the bottom surface of the processing plate 5 is fixedly connected with a stabilizing ring 17, and the outer surface of the stabilizing ring 17 is connected to the inside of the housing 1 for rotation. By being provided with the stabilizing ring 17, the stability of the processing plate 5 rotation can be ensured conveniently and the stability can be increased. efficiency.
进一步地,每个滑槽7的内壁均固定连接有缓冲垫6,每个定位架8的外表面均固定连接有把手18,通过缓冲垫6,能够增加滑槽7内部缓冲,通过把手18,能够方便拉动定位架8。Further, the inner wall of each chute 7 is fixedly connected with a buffer pad 6, and the outer surface of each positioning frame 8 is fixedly connected with a handle 18. Through the buffer pad 6, the internal buffering of the chute 7 can be increased. Through the handle 18, The positioning frame 8 can be pulled conveniently.
工作原理:使用时,首先将第一步进电机15、第二步进电机11和液压缸9连通电源,当需要对铁路道岔垫板进行加工时,先将铁路道岔垫板固定在加工板5上,通过铁路道岔垫板不同型号的大小,调节定位固定结构的尺寸,需要调节时,利用把手18拉动定位架8,定位架8通过滑板23在滑槽7内部滑动,将铁路道岔垫板放在四个定位架8内部,依次转动调节螺栓21,调节螺栓21通过在轴承22内部转动带动定位板20下降,当定位板20底面的防滑垫19与铁路道岔垫板接触时停止,此时通过四个定位架8能够对铁路道岔垫板进行固定,避免不能对不同大小的铁路道岔垫板进行定位夹持,比较费时费力的问题,当需要切割时,只需利用第二步进电机11带动切割盘10转动,利用液压缸9调节切割盘10的高度即可进行切割,当需要调节铁路道岔垫板的角度时,直接利用第一步进电机15带动转盘13在壳体1内部稳定移动,保证第一步进电机15转动的稳定性,转盘13通过连接盘16带动加工板5转动,加工板5直接带动铁路道岔垫板调节角度,加工板5通过稳定环17在壳体1内部转动保证铁路道岔垫板的稳定,有效对铁路道岔垫板的角度进行调节,避免对不同方向铁路道岔垫板进行切割时需要调节铁路道岔垫板的方向,进一步降低了切割的工作效率的问题。Working principle: When in use, first connect the first stepping motor 15, the second stepping motor 11 and the hydraulic cylinder 9 to the power supply, and when it is necessary to process the railway turnout backing plate, first fix the railway turnout backing plate on the processing plate 5 On the other hand, adjust the size of the positioning and fixing structure through the size of different types of railway turnout backing plates. When adjustment is required, use the handle 18 to pull the positioning frame 8, and the positioning frame 8 slides inside the chute 7 through the slide plate 23, and put the railway turnout backing plate Inside the four locating frames 8, the adjusting bolts 21 are rotated in turn, and the adjusting bolts 21 drive the locating plate 20 to descend by rotating inside the bearing 22. The four positioning frames 8 can fix the backing plate of the railway turnout, avoiding the problem that the backing plate of the railway turnout of different sizes cannot be positioned and clamped, which is time-consuming and laborious. When cutting is required, only the second stepper motor 11 is needed to drive the The cutting disc 10 rotates, and the cutting can be carried out by adjusting the height of the cutting disc 10 with the hydraulic cylinder 9. When it is necessary to adjust the angle of the backing plate of the railway turnout, the first stepping motor 15 is directly used to drive the turntable 13 to move stably inside the housing 1. To ensure the stability of the rotation of the first stepping motor 15, the turntable 13 drives the processing plate 5 to rotate through the connection plate 16, and the processing plate 5 directly drives the railway turnout backing plate to adjust the angle, and the processing plate 5 rotates inside the housing 1 through the stabilizing ring 17 to ensure The stability of the railway turnout backing plate can effectively adjust the angle of the railway turnout backing plate, avoiding the need to adjust the direction of the railway turnout backing plate when cutting the railway turnout backing plate in different directions, and further reducing the working efficiency of cutting.
本实施例的附图中相同或相似的标号对应相同或相似的部件;在本实用新型的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the accompanying drawings of this embodiment, the same or similar symbols correspond to the same or similar components; in the description of the utility model, it should be understood The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, use a specific Therefore, the terms describing the positional relationship in the drawings are for illustrative purposes only, and should not be construed as limitations on this patent. Those of ordinary skill in the art can understand the specific meanings of the above terms according to specific situations .
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320907223.0U CN219484439U (en) | 2023-04-21 | 2023-04-21 | Railway switch backing plate cutting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320907223.0U CN219484439U (en) | 2023-04-21 | 2023-04-21 | Railway switch backing plate cutting device |
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| CN219484439U true CN219484439U (en) | 2023-08-08 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118417480A (en) * | 2024-07-02 | 2024-08-02 | 沈阳建兴达机械制造有限公司 | Positioning tool for cutting turnout pad plate |
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- 2023-04-21 CN CN202320907223.0U patent/CN219484439U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118417480A (en) * | 2024-07-02 | 2024-08-02 | 沈阳建兴达机械制造有限公司 | Positioning tool for cutting turnout pad plate |
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