CN219484130U - Double-layer shaping machine - Google Patents
Double-layer shaping machine Download PDFInfo
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- CN219484130U CN219484130U CN202320131330.9U CN202320131330U CN219484130U CN 219484130 U CN219484130 U CN 219484130U CN 202320131330 U CN202320131330 U CN 202320131330U CN 219484130 U CN219484130 U CN 219484130U
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- cross beam
- sand
- shaped frame
- ground rail
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Abstract
The utility model provides a double-layer setting machine, which comprises: a U-shaped frame; a lower hydraulic press is fixed at the bottom bolt at the inner side of the U-shaped frame; an upper hydraulic press is fixed on the top bolt at the inner side of the U-shaped frame; the upper hydraulic machine corresponds to the lower hydraulic machine vertically; an upper pressing plate is fixed at the bottom end of the output shaft of the upper hydraulic machine through bolts; the middle position of the front side of the U-shaped frame vertically penetrates through a ground rail, and the upper end and the lower end of the ground rail are fixed with the U-shaped frame through bolts; an upper cross beam and a lower cross beam are arranged on the inner side of the U-shaped frame; the upper cross beam and the lower cross beam are arranged between the upper hydraulic machine and the lower hydraulic machine, and the upper cross beam corresponds to the lower cross beam and the upper hydraulic machine up and down; this double-deck forming machine realizes double-deck design through setting up hydraulic press, lower hydraulic press, ground rail, entablature, can make two upper and lower matched with sand moulding boxes simultaneously, has improved casting efficiency's advantage to the effectual problem and the not enough that appear in the current device of having solved.
Description
Technical Field
The utility model relates to the technical field of casting equipment, in particular to a double-layer setting machine.
Background
The setting machine for casting smelting is used for casting equipment for manufacturing sand molds and can also be a molding machine. Its main functions are: filling loose molding sand into a sand box; compacting molding sand, compacting and shaping loose molding sand in a sand box by different methods such as jolt ramming, compaction, jolt ramming, injection moulding and the like, so that the sand mould has necessary strength in the processes of carrying, pouring and the like; the mould is lifted, and the mould is taken out from the compacted sand mould by using different mechanisms, such as a novel moulding machine disclosed in the utility model CN214557202U, which is used for shaping the sand mould.
The sand mould is a casting cavity made of raw sand, adhesive and other auxiliary materials in the casting production process. Sand casting generally requires the manufacture of two matched sand boxes, the molding sand in the two sand boxes is matched into a complete casting cavity, and the two sand boxes are manufactured by a molding machine respectively.
Above-mentioned molding machine is individual layer design structure, uses this molding machine preparation sand in-process, needs two matched with sand moulding boxes about the preparation of branch times, and casting efficiency is lower, if carry out structural improvement on the basis of current forming machine, makes it can make two matched with sand moulding boxes about simultaneously, can very big improvement casting efficiency.
In view of the above, the present utility model provides a double-layer setting machine, which aims to solve the problems and improve the practical value by the technology.
Disclosure of Invention
The utility model aims to provide a double-layer setting machine, which solves the problems and the shortcomings in the prior art.
In order to achieve the above purpose, the present utility model is achieved by the following specific technical means:
a double-deck forming machine, comprising: a U-shaped frame; a lower hydraulic press is fixed at the bottom bolt at the inner side of the U-shaped frame; an upper hydraulic press is fixed on the top bolt at the inner side of the U-shaped frame; the upper hydraulic machine corresponds to the lower hydraulic machine vertically; an upper pressing plate is fixed at the bottom end of the output shaft of the upper hydraulic machine through bolts; the middle position of the front side of the U-shaped frame vertically penetrates through a ground rail, and the upper end and the lower end of the ground rail are fixed with the U-shaped frame through bolts; an upper cross beam and a lower cross beam are arranged on the inner side of the U-shaped frame; the upper cross beam and the lower cross beam are arranged between the upper hydraulic machine and the lower hydraulic machine, and the upper cross beam corresponds to the lower cross beam and the upper hydraulic machine up and down; the upper cross beam is arranged above the lower cross beam; the ground rail vertically penetrates through the middle positions of the right sides of the upper cross beam and the lower cross beam; the ground rail is respectively in running fit with the upper beam and the lower beam, and is respectively in up-down sliding fit with the upper beam and the lower beam; a lower pressing plate is fixed at the bottom of the upper cross beam through bolts; an upper supporting plate and a lower supporting plate are welded on the side part of the ground rail; the supporting plate on the upper side is movably supported at the bottom of the upper cross beam, and the supporting plate on the lower side is movably supported at the bottom of the lower cross beam; the top of the upper cross beam is provided with an upper sand box, and the inner side of the top of the upper sand box is matched with the upper pressing plate; the lower sand molding box is placed at the top of the lower cross beam, and the inner side of the top of the lower sand molding box is matched with the lower pressing plate in the direction.
As further optimization of the technical scheme, the left sides of the upper cross beam and the lower cross beam are provided with long round finger grooves.
As a further optimization of the technical scheme, a plurality of positioning blocks are placed on the side parts of the upper sand molding box and the lower sand molding box in a matrix mode, the positioning blocks arranged on the side parts of the upper sand molding box are fixed at the top of the upper cross beam through bolts, and the positioning blocks arranged on the side parts of the lower sand molding box are fixed at the top of the lower cross beam through bolts.
As the further optimization of this technical scheme, go up the inside bottom of sand moulding box and inlay and have last mould, the inside bottom of lower sand moulding box is inlayed and is had the lower mould.
As a further optimization of the technical scheme, the right sides of the upper cross beam and the lower cross beam are both in threaded connection with a hand-screwed bolt, and the rear end of a screw rod of the hand-screwed bolt is propped against the side part of the ground rail.
As a further optimization of the technical scheme, the rear end of the screw rod of the hand-screwed bolt is hemispherical.
As a further optimization of the technical scheme, a sliding groove with an arc-shaped section is formed in the front side of the ground rail along the axis direction, the sliding groove is in plug-in fit with the rear end of the screw rod of the hand-screwed bolt, and the sliding groove is in up-down sliding fit with the rear end of the screw rod of the hand-screwed bolt.
Due to the application of the technical scheme, compared with the prior art, the utility model has the following advantages:
the double-layer shaping structure design is realized by arranging the upper hydraulic press, the lower hydraulic press, the ground rail, the upper cross beam and the lower cross beam, and the upper sand mold and the lower sand mold which are matched can be manufactured simultaneously, so that the casting efficiency is improved, and the problems and the defects in the conventional device are effectively solved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model. In the drawings:
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic side view of the present utility model;
FIG. 3 is a schematic view of A-A cross-sectional structure of the present utility model;
FIG. 4 is a schematic view of a B-B cross-sectional structure of the present utility model;
FIG. 5 is a schematic view of a cross-sectional structure of a chute according to the present utility model;
in the figure: u-shaped frame 1, lower hydraulic machine 2, upper hydraulic machine 3, upper pressing plate 4, ground rail 5, upper beam 6, lower beam 7, lower pressing plate 8, supporting plate 9, finger groove 10, hand screw bolt 11, sliding groove 12, upper sand molding box 13, lower sand molding box 14, positioning block 15, upper die 16 and lower die 17
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
In the description of the present utility model, unless otherwise indicated, the meaning of "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "head," "tail," and the like are used as an orientation or positional relationship based on that shown in the drawings, merely to facilitate description of the utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the utility model.
Meanwhile, in the description of the present utility model, unless explicitly stated and defined otherwise, the terms "connected", "connected" and "connected" should be interpreted broadly, and for example, may be fixedly connected, detachably connected, or integrally connected; the mechanical connection and the electrical connection can be adopted; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1 to 5, the specific technical embodiment of the present utility model is as follows:
a double-layer setting machine comprises a U-shaped frame 1; a lower hydraulic press 2 is fixed at the bottom of the inner side of the U-shaped frame 1 through bolts; an upper hydraulic press 3 is fixed on the top bolt at the inner side of the U-shaped frame 1; the upper hydraulic machine 3 corresponds to the lower hydraulic machine 2 in an up-down manner, and compaction is realized through the upper hydraulic machine 3 and the lower hydraulic machine 2; an upper pressing plate 4 is fixed at the bottom end of the output shaft of the upper hydraulic machine 3 through bolts; the middle position of the front side of the U-shaped frame 1 vertically penetrates through the ground rail 5, and the upper end and the lower end of the ground rail 5 are fixed with the U-shaped frame 1 through bolts; an upper cross beam 6 and a lower cross beam 7 are arranged on the inner side of the U-shaped frame 1, and the upper cross beam 6 and the lower cross beam 7 are both rectangular plate-shaped; the upper cross beam 6 and the lower cross beam 7 are arranged between the upper hydraulic machine 3 and the lower hydraulic machine 2, and the upper cross beam 6 corresponds to the lower cross beam 7 and the upper hydraulic machine 3 up and down; the upper cross beam 6 is arranged above the lower cross beam 7; the ground rail 5 vertically penetrates through the middle positions of the right sides of the upper cross beam 6 and the lower cross beam 7; the ground rail 5 is respectively in running fit with the upper cross beam 6 and the lower cross beam 7, and the upper cross beam 6 and the lower cross beam 7 can be rotated to the right side of the U-shaped frame 1 by rotating, so that the sand box can be conveniently placed; the left sides of the upper cross beam 6 and the lower cross beam 7 are respectively provided with an oblong finger groove 10, and the upper cross beam 6 and the lower cross beam 7 are conveniently rotated left and right by grasping the finger grooves 10; the ground rail 5 is respectively matched with the upper cross beam 6 and the lower cross beam 7 in an up-down sliding way; a lower pressing plate 8 is fixed at the bottom of the upper cross beam 6 through bolts; an upper supporting plate 9 and a lower supporting plate 9 are welded on the side part of the ground rail 5; the upper supporting plate 9 is movably supported at the bottom of the upper cross beam 6 and is used for limiting the height of the upper cross beam 6 when the upper cross beam is stationary; the supporting plate 9 at the lower side is movably supported at the bottom of the lower cross beam 7 and is used for limiting the height of the lower cross beam 7 when the lower cross beam is stationary; the top of the upper cross beam 6 is provided with an upper sand molding box 13, the inner side of the top of the upper sand molding box 13 is matched with an upper pressing plate 4, and the upper pressing plate 4 is used for compacting sand materials in the upper sand molding box 13; a plurality of positioning blocks 15 are arranged on the side part of the upper sand mould 13 in a matrix manner, the positioning blocks 15 are fixed on the top of the upper cross beam 6 through bolts, and the positioning and the placing of the upper sand mould 13 are realized through the positioning blocks 15; an upper die 16 is embedded at the bottom of the inner part of the upper sand box 13; the lower sand molding box 14 is placed on the top of the lower cross beam 7, the inner side of the top of the lower sand molding box 14 is matched with the lower pressing plate 8 in a direction, and the lower pressing plate 8 is used for compacting sand materials in the lower sand molding box 14; the side part of the lower sand box 14 is also provided with a plurality of positioning blocks 15 in a matrix, the positioning blocks 15 are fixed on the top of the lower cross beam 7 through bolts, and the positioning and the placement of the lower sand box 14 are realized through the positioning blocks 15; the bottom of the inside of the lower sand box 14 is inlaid with a lower die 17.
Because the structure is provided with the upper hydraulic machine 3, the lower hydraulic machine 2, the ground rail 5, the upper cross beam 6 and the lower cross beam 7, the double-layer shaping structure design is realized, the upper sand mold and the lower sand mold which are matched can be manufactured simultaneously, and the casting efficiency is improved.
Further, referring to fig. 3 and 4, a hand-screwed bolt 11 is screwed on the right sides of the upper beam 6 and the lower beam 7, and in combination with fig. 5, the rear end of the screw rod of the hand-screwed bolt 11 is propped against the side part of the ground rail 5, the upper beam 6 and the lower beam 7 can be fixed on the right side of the ground rail 5 by screwing the hand-screwed bolt 11, so that a sand box is conveniently placed on the tops of the upper beam 6 and the lower beam 7, and when the upper beam 6 and the lower beam 7 are required to be rotated and in shaping, the hand-screwed bolt 11 is loosened.
Referring to fig. 5, the rear end of the screw of the hand screw bolt 11 is hemispherical, a chute 12 with an arc-shaped cross section is formed on the front side of the ground rail 5 along the axial direction, the chute 12 is in plug-in fit with the rear end of the screw of the hand screw bolt 11, the chute 12 is in up-down sliding fit with the rear end of the screw of the hand screw bolt 11, when the sand box is placed, the hand screw bolt 11 is rotated to push the hemispherical end of the hand screw bolt 11 against the side of the ground rail 5, the hand screw bolt 11 is used for fixing the upper cross beam 6 and the lower cross beam 7 on the right side of the ground rail 5, after the hand screw bolt 11 is installed, the hand screw bolt 11 is loosened, the upper cross beam 6 and the lower cross beam 7 are rotated to the lower side of the upper hydraulic machine 3, at this time, the screw end of the hand screw bolt 11 is rotated to enable the screw end of the hand screw bolt 11 to be inserted into the inner side of the chute 12, so that the upper cross beam 6 and the lower cross beam 7, the upper hydraulic machine 3 and the lower hydraulic machine 2 are aligned up and down, at this time, the screw end of the hand screw bolt 11 is not screwed up and down in the groove 12.
During shaping, the upper hydraulic machine 3 is started to enable the output end of the upper hydraulic machine 3 to extend out, the lower cross beam 7 is pushed to ascend, the lower pressing plate 8 is slowly inserted into the inner side of the lower sand-shaped box 14, at the moment, the lower sand-shaped box 14 can push the upper cross beam 6 to ascend, when the upper cross beam 6 and the lower cross beam 7 ascend, the screw end of the hand screw 11 slides along the sliding groove 12 to be used for keeping the upper cross beam 6 to be aligned with the upper cross beam 7, the upper hydraulic machine 3 and the lower hydraulic machine 2 up and down, the lower hydraulic machine 2 is started to enable the output shaft of the lower hydraulic machine 2 to extend out, the upper pressing plate 4 is pushed to be slowly inserted into the inner side of the upper sand-shaped box 13, and then the upper sand-shaped box 13 and the lower sand-shaped box 14 are extruded up and down through the lower hydraulic machine 2 and the upper hydraulic machine 3, and the up and down compaction shaping is achieved.
To sum up: this double-deck forming machine realizes double-deck design through setting up hydraulic press, lower hydraulic press, ground rail, entablature, can make two upper and lower matched with sand moulding boxes simultaneously, has improved casting efficiency's advantage to the effectual problem and the not enough that appear in the current device of having solved.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. A double-deck forming machine, comprising: a U-shaped frame (1); the method is characterized in that: a lower hydraulic press (2) is fixed at the bottom bolt at the inner side of the U-shaped frame (1); an upper hydraulic press (3) is fixed on the top bolt at the inner side of the U-shaped frame (1); the upper hydraulic machine (3) corresponds to the lower hydraulic machine (2) up and down; an upper pressing plate (4) is fixed at the bottom end of an output shaft of the upper hydraulic machine (3) through bolts; the middle position of the front side of the U-shaped frame (1) vertically penetrates through the ground rail (5), and the upper end and the lower end of the ground rail (5) are fixed with the U-shaped frame (1) through bolts; an upper cross beam (6) and a lower cross beam (7) are arranged on the inner side of the U-shaped frame (1); the upper cross beam (6) and the lower cross beam (7) are arranged between the upper hydraulic machine (3) and the lower hydraulic machine (2), and the upper cross beam (6) corresponds to the lower cross beam (7) and the upper hydraulic machine (3) up and down; the upper cross beam (6) is arranged above the lower cross beam (7); the ground rail (5) vertically penetrates through the middle positions of the right sides of the upper cross beam (6) and the lower cross beam (7); the ground rail (5) is respectively in running fit with the upper cross beam (6) and the lower cross beam (7), and the ground rail (5) is respectively in up-down sliding fit with the upper cross beam (6) and the lower cross beam (7); a lower pressing plate (8) is fixed at the bottom of the upper cross beam (6) through bolts; an upper supporting plate (9) and a lower supporting plate (9) are welded on the side part of the ground rail (5); the supporting plate (9) on the upper side is movably supported at the bottom of the upper cross beam (6), and the supporting plate (9) on the lower side is movably supported at the bottom of the lower cross beam (7); the top of the upper cross beam (6) is provided with a sand feeding box (13), and the inner side of the top of the sand feeding box (13) is matched with the upper pressing plate (4); the lower sand box (14) is placed at the top of the lower cross beam (7), and the inner side of the top of the lower sand box (14) is matched with the lower pressing plate (8) in the direction.
2. The double-deck forming machine according to claim 1, wherein: the left sides of the upper cross beam (6) and the lower cross beam (7) are respectively provided with a long round finger groove (10).
3. The double-deck forming machine according to claim 1, wherein: the side parts of the upper sand molding box (13) and the lower sand molding box (14) are respectively provided with a plurality of positioning blocks (15) in a matrix mode, the positioning blocks (15) arranged on the side parts of the upper sand molding box (13) are fixed at the top of the upper cross beam (6) through bolts, and the positioning blocks (15) arranged on the side parts of the lower sand molding box (14) are fixed at the top of the lower cross beam (7) through bolts.
4. A double-deck setter according to claim 3, wherein: the bottom inside the upper sand molding box (13) is inlaid with an upper die (16), and the bottom inside the lower sand molding box (14) is inlaid with a lower die (17).
5. The double-deck forming machine according to claim 1, wherein: the right sides of the upper cross beam (6) and the lower cross beam (7) are respectively connected with a hand-screwed bolt (11) in a threaded manner, and the rear end of a screw rod of the hand-screwed bolt (11) is propped against the side part of the ground rail (5).
6. The double-deck forming machine according to claim 5, wherein: the rear end of the screw rod of the hand-screwed bolt (11) is hemispherical.
7. The double-deck forming machine according to claim 6, wherein: the front side of the ground rail (5) is provided with a chute (12) with an arc-shaped section along the axis direction, the chute (12) is in plug-in fit with the rear end of the screw rod of the hand-screwed bolt (11), and the chute (12) is in up-down sliding fit with the rear end of the screw rod of the hand-screwed bolt (11).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320131330.9U CN219484130U (en) | 2023-02-06 | 2023-02-06 | Double-layer shaping machine |
Applications Claiming Priority (1)
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CN202320131330.9U CN219484130U (en) | 2023-02-06 | 2023-02-06 | Double-layer shaping machine |
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CN219484130U true CN219484130U (en) | 2023-08-08 |
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CN202320131330.9U Active CN219484130U (en) | 2023-02-06 | 2023-02-06 | Double-layer shaping machine |
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CN (1) | CN219484130U (en) |
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2023
- 2023-02-06 CN CN202320131330.9U patent/CN219484130U/en active Active
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