CN219483499U - Anode carbon block side coke cleaning device - Google Patents
Anode carbon block side coke cleaning device Download PDFInfo
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- CN219483499U CN219483499U CN202320328533.7U CN202320328533U CN219483499U CN 219483499 U CN219483499 U CN 219483499U CN 202320328533 U CN202320328533 U CN 202320328533U CN 219483499 U CN219483499 U CN 219483499U
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Abstract
The utility model discloses an anode carbon block side decoking device, which comprises a lifting platform for supporting the carbon block to move up and down; two groups of horizontal roller cutters are arranged above the lifting platform, namely a first roller cutter group and a second roller cutter group; the first roller cutter set and the second roller cutter set are arranged in an up-and-down layered manner; the first roller cutter group and the second roller cutter group respectively comprise a pair of first roller cutters and second roller cutters which are parallel to each other and can rotate, and the first roller cutters and the second roller cutters are respectively used for cleaning the front side surface, the rear side surface, the left side surface and the right side surface of the carbon block. According to the utility model, the roller cutters are horizontally arranged, so that when the carbon blocks move up and down, coke particles on four sides can be cleaned at the same time, and the efficiency is high; and moreover, the structure is simple, the occupied area is less, the arrangement is convenient, and the cost is low.
Description
Technical Field
The utility model belongs to the technical field of carbon anode production, and particularly relates to a side coke cleaning device for an anode carbon block.
Background
After the aluminum electrolysis prebaked anode carbon block is fired, a part of coke particles are adhered to the surface of the anode carbon block, and the coke particles need to be shoveled and cleaned. Decoking requires cleaning of the four sides, four inclined surfaces, a top surface, a bottom surface and carbon bowls on the top surface of the anode baked carbon block. The traditional manual hand-held shovel blade is used for cleaning, so that the efficiency is low, the labor intensity of operators is high, and the working environment is bad.
In the prior art, for the decoking device of anode carbon blocks, for example, a pre-baked anode baked block decoking device is disclosed in Chinese patent document No. CN 209291969U. The four sides of the anode carbon block are cleaned by the device, the carbon block is driven to be conveyed on a roller way, coke particles on one pair of sides are cleaned by using vertical roller cutters preset on two sides of the roller way, then the carbon block is rotated for 90 degrees, and coke particles on the other pair of sides are cleaned again by the vertical roller cutters. The problem is that the first efficiency is low, and the cleaning work of four side faces can be completed only by two times of cleaning; the second mechanism is huge, the carbon blocks need to be conveyed and rotated for a longer distance, and the required mechanisms are more, the cost is high and the occupied area is more.
Disclosure of Invention
In order to overcome the defects in the background technology, the utility model provides the side coke cleaning device for the anode carbon block, which aims to clean four sides of the anode carbon block at one time, improve the efficiency, simplify the side coke cleaning device and reduce the occupation of a field.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the side coke cleaning device for the anode carbon block comprises a lifting platform for supporting the carbon block to move up and down; two groups of horizontal roller cutters are arranged above the lifting platform, namely a first roller cutter group and a second roller cutter group; the first roller cutter set and the second roller cutter set are arranged in an up-and-down layered manner;
the first roller cutter group comprises a pair of first roller cutters which are parallel to each other and can rotate, and the first roller cutters are respectively used for cleaning the front side surface and the rear side surface of the carbon block;
the second roller cutter group comprises a pair of second roller cutters which are parallel to each other and can rotate, and the second roller cutters are respectively used for cleaning the left side surface and the right side surface of the carbon block.
As a further optimization, the first roller way group is located below the second roller way group.
As a further optimization, the device also comprises a steel bracket; the steel support cover is buckled above the lifting platform; shaft heads at two ends of the first roller cutter and the second roller cutter are rotatably inserted into the steel structure bracket; each roller blade is connected with a motor in a torque manner and is used for driving the roller blades to rotate; the motor is fixedly connected to the steel structure bracket.
As a further optimization, the lifting platform comprises a base sitting on the ground and a top plate for supporting the carbon blocks; the upper surface of the base is fixedly connected with a plurality of uniformly distributed telescopic guide posts and at least one first oil cylinder; the upper end of the first oil cylinder is connected with the top plate and used for driving the top plate to move up and down.
As a further optimization, the lower part of the base is provided with a plurality of rollers for the lifting platform to move.
As a further optimization, a plurality of rotatable roll shafts which are arranged side by side are arranged on the top plate and used for the translation of the carbon blocks on the top plate.
As a further optimization, the device also comprises a limiting mechanism; the lower end of the limiting mechanism is seated on the ground, and the upper end of the limiting mechanism is provided with a lifting limiting plate.
As further optimization, the limiting mechanism comprises a second oil cylinder; the lower end of the second oil cylinder is arranged on the ground, and the upper end of the telescopic rod of the second oil cylinder is fixedly connected with the limiting plate and used for lifting the limiting plate.
As further optimization, two limiting mechanisms are respectively positioned at the left side and the right side of the top plate.
As further optimization, one surface of each limiting plate, which faces the top plate, is provided with a rubber buffer block.
The utility model has the beneficial effects that:
the device horizontally arranges the roller cutters, so that when the carbon blocks move up and down, four side coke particles can be cleaned at the same time, and the efficiency is high; and moreover, the structure is simple, the occupied area is less, the arrangement is convenient, and the cost is low.
Drawings
FIG. 1 is a schematic structural view of embodiment 1 of the present utility model;
FIG. 2 is a top view of FIG. 1;
fig. 3 is a schematic structural view of embodiment 2 of the present utility model.
In the figure: 1 lifting platform, 11 base, 12 top plate, 121 roller, 61 limiting plate, 62 second cylinder, 63 rubber buffer block, 13 guide column, 14 first cylinder, 15 gyro wheel, 2 first roller sword, 3 second roller sword, 4 steel structure support, 41 crossbeam, 5 motor, 6 stop gear, 7 carbon block, 8 roller conveyor.
Detailed Description
The following description of the embodiments of the present utility model will be made more fully hereinafter with reference to the accompanying drawings, in which it is evident that the embodiments thus described are only some, but not all, of the preferred embodiments of the present utility model. It should be understood by those skilled in the art that these embodiments are merely for explaining the technical principles of the present utility model, and are not intended to limit the scope of the present utility model. In the description of the present utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model. Furthermore, in the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
Example 1: please refer to fig. 1-2;
the utility model provides the following technical scheme: the side coke cleaning device for the anode carbon block comprises a lifting platform 1 for supporting the carbon block to move up and down; two groups of horizontal roller cutters are arranged above the lifting platform 1, namely a first roller cutter group and a second roller cutter group; the first roller cutter set and the second roller cutter set are arranged in an up-and-down layered manner; the first roller cutter group comprises a pair of first roller cutters 2 which are parallel to each other and can rotate, and the first roller cutters are respectively used for cleaning the front side surface and the rear side surface of the carbon block; the second roller cutter group comprises a pair of second roller cutters 3 which are parallel to each other and can rotate, and the second roller cutters are respectively used for cleaning the left side surface and the right side surface of the carbon block. So that coke particles on four sides of the carbon block 7 can be cleaned simultaneously when the first roller knife 2 and the second roller knife 3 which are horizontally arranged rotate.
The first roller cutter groups and the second roller cutter groups are arranged in an up-down layered mode, so that the length of each roller cutter can cover the length of the corresponding side face of the carbon block, and the adjacent two roller cutters are prevented from interfering with each other when rotating.
When the device is used, the carbon block 7 is placed on the lifting platform 1, the side face of the carbon block is aligned with the corresponding roller blade, the carbon block 7 is driven to move from bottom to top through the lifting platform 1, the side face of the carbon block 7 is driven to pass through the corresponding roller blade, and the roller blade scrapes coke particles attached to the side face of the carbon block through rotation.
Illustratively, the first roller way set is located below the second roller way set. In another embodiment, the first roller way group is located above the second roller way group, and the first roller way group and the second roller way group are arranged in a layered manner to avoid interference.
In order to arrange the first and second roller blade sets above the carbon block, an exemplary arrangement is to further comprise a steel bracket 4; the steel structure bracket 4 comprises four upright posts which respectively surround the outer sides of four corners of the lifting platform 1, and a cross beam 41 is fixedly connected between two adjacent upright posts. The steel support 4 is covered and buckled above the lifting platform 1 so as to provide mounting support points for the two groups of horizontal roller cutters; the shaft heads at the two ends of the first roller cutter 2 and the second roller cutter 3 are rotatably inserted on the steel support 4, and therefore, a cross beam 41 is arranged at the corresponding position at the two ends of each roller cutter and is used as a supporting object of the roller cutters. Each roller blade is connected with a motor 5 in a torque manner and is used for driving the roller blades to rotate; the motor 5 is fixedly connected to the steel structure bracket 4. Of course, another embodiment may be adopted in which each roller blade group is connected by a belt transmission mechanism to reduce the number of motors 5.
There are various lifting modes of the lifting platform 1, such as a scissor lift mechanism. Illustratively, the lifting platform 1 of the present embodiment includes a base 11 sitting on the ground and a top plate 12 for supporting the carbon blocks; the upper surface of the base 11 is fixedly connected with a plurality of uniformly distributed telescopic guide posts 13 and at least one first oil cylinder 14; the upper end of the first cylinder 14 is connected to the top plate 12, and is used for driving the top plate 12 to move up and down. So that the top plate 12 drives the carbon block to move up and down.
Although the carbon block 7 may be gripped by a gripping means and then placed on the top plate 12, in order to facilitate the adjustment of the position of the carbon block 7, the lower part of the base 11 is provided with a plurality of rollers 15 for the movable lifting platform 1. Ensuring that the carbon block 7 is positioned in correspondence with each of said roller blades.
An advantage of this embodiment is that,
the roller cutters are horizontally arranged, so that when the carbon block 7 moves up and down, four side coke particles can be cleaned at the same time, and the efficiency is high; and moreover, the structure is simple, the occupied area is less, the arrangement is convenient, and the cost is low.
Example 2, please refer to fig. 3;
this embodiment differs from embodiment 1 in that the top plate 12 is provided with a plurality of rotatable rollers 121 arranged side by side for translating the carbon block on the top plate 12. Thus, the lifting platform 1 may be movable or stationary. The lifting platform 1 of this embodiment can be arranged in the interval department between two roller conveyors 8, can directly receive the charcoal piece 7 on the roller conveyor 8, lifts charcoal piece 7 and carries out the side and decokes, accomplishes the side clearance back, and charcoal piece 7 falls back initial position, is convenient for pass through roller 121 will charcoal piece 7 propelling movement is on another roller conveyor 8, breaks away from the side clearance station, thereby is convenient for charcoal piece 7 gets into or leaves the side clearance station, convenient to use, efficiency is higher.
As a further optimization, a limiting mechanism 6 is also included; the lower end of the limiting mechanism 6 is seated on the ground, and the upper end of the limiting mechanism is provided with a limiting plate 61 which can be lifted. So that when the carbon block 7 enters the top plate 12, the limiting plate 61 is extended to limit the carbon block 7 to a prescribed position so that the side thereof corresponds to a roller blade, and when the carbon block 7 leaves the top plate 12, the limiting plate 61 is retracted to avoid the road blocking.
Illustratively, the spacing mechanism 6 includes a second cylinder 62; the lower end of the second oil cylinder 62 is installed on the ground, and the upper end of the telescopic rod is fixedly connected with the limiting plate 61, so that the limiting plate 61 can be lifted.
When the carbon block 7 enters the upper part of the top plate 12, there is an inertial impact, and the carbon block may rebound due to the blocking of the limiting plate 61, so that two limiting mechanisms 6 are respectively positioned on the left and right sides of the top plate 12. Each of the limiting plates 61 is provided with a rubber buffer 63 on a surface facing the top plate 12. Thereby reducing the inertial impact force of the carbon block 7 during translation and stably limiting the carbon block to a prescribed position.
The embodiment can be directly arranged on the conveying channel of the carbon block 7 on the basis of the advantages of the embodiment 1, and is more convenient and efficient to use.
The utility model has not been described in detail in the prior art; it should be understood by those skilled in the art that any combination of the features of the foregoing embodiments may be adopted, and that all possible combinations of the features of the foregoing embodiments are not described for brevity of description, however, such combinations are not to be considered as a contradiction between the features. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (10)
1. An anode carbon block side decoking device which is characterized in that: comprises a lifting platform (1) for supporting the carbon blocks to move up and down; two groups of horizontal roller cutters are arranged above the lifting platform (1), namely a first roller cutter group and a second roller cutter group; the first roller cutter set and the second roller cutter set are arranged in an up-and-down layered manner;
the first roller cutter group comprises a pair of first roller cutters (2) which are parallel to each other and can rotate, and the first roller cutters are respectively used for cleaning the front side surface and the rear side surface of the carbon block;
the second roller cutter group comprises a pair of second roller cutters (3) which are parallel to each other and can rotate, and the second roller cutters are respectively used for cleaning the left side surface and the right side surface of the carbon block.
2. The anode carbon block side decoking device of claim 1, wherein: the first roller cutter set is positioned below the second roller cutter set.
3. The anode carbon block side decoking device of claim 2, wherein: the steel structure bracket (4) is also included; the steel structure bracket (4) is covered and buckled above the lifting platform (1); shaft heads at two ends of the first roller blade (2) and the second roller blade (3) are rotatably inserted into the steel structure bracket (4); each roller blade is connected with a motor (5) in torque and used for driving the roller blades to rotate; the motor (5) is fixedly connected to the steel structure bracket (4).
4. The anode carbon block side decoking device of claim 3, wherein: the lifting platform (1) comprises a base (11) which is located on the ground and a top plate (12) for supporting the carbon blocks; the upper surface of the base (11) is fixedly connected with a plurality of uniformly distributed telescopic guide posts (13) and at least one first oil cylinder (14); the upper end of the first oil cylinder (14) is connected with the top plate (12) and used for driving the top plate (12) to move up and down.
5. The anode carbon block side decoking device of claim 4, wherein: the lower part of the base (11) is provided with a plurality of rollers (15) which are used for the lifting platform (1) to move.
6. The anode carbon block side decoking device of claim 4, wherein: the top plate (12) is provided with a plurality of rotatable roll shafts (121) which are arranged side by side and are used for translating the carbon blocks on the top plate (12).
7. The anode carbon block side decoking device of claim 6, wherein: also comprises a limiting mechanism (6); the lower end of the limiting mechanism (6) is seated on the ground, and the upper end of the limiting mechanism is provided with a limiting plate (61) which can be lifted.
8. The anode carbon block side decoking device of claim 7, wherein: the limiting mechanism (6) comprises a second oil cylinder (62); the lower end of the second oil cylinder (62) is arranged on the ground, and the upper end of the telescopic rod of the second oil cylinder is fixedly connected with the limiting plate (61) and is used for enabling the limiting plate (61) to be liftable.
9. The anode carbon block side decoking device of claim 8, wherein: the limiting mechanisms (6) are two and are respectively positioned at the left side and the right side of the top plate (12).
10. The anode carbon block side decoking device of claim 9, wherein: a rubber buffer block (63) is arranged on one surface of each limiting plate (61) facing the top plate (12).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320328533.7U CN219483499U (en) | 2023-02-27 | 2023-02-27 | Anode carbon block side coke cleaning device |
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CN202320328533.7U CN219483499U (en) | 2023-02-27 | 2023-02-27 | Anode carbon block side coke cleaning device |
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CN219483499U true CN219483499U (en) | 2023-08-08 |
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CN202320328533.7U Active CN219483499U (en) | 2023-02-27 | 2023-02-27 | Anode carbon block side coke cleaning device |
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