CN219464442U

CN219464442U - Bending machine

Info

Publication number: CN219464442U
Application number: CN202223227604.9U
Authority: CN
Inventors: 周超良
Original assignee: Jiangsu Shiyiding Electronic Technology Co ltd
Current assignee: Jiangsu Shiyiding Electronic Technology Co ltd
Priority date: 2022-12-02
Filing date: 2022-12-02
Publication date: 2023-08-04
Anticipated expiration: 2032-12-02

Abstract

The utility model relates to the technical field of small-volume bending piece processing equipment, in particular to a bending machine, which comprises a feeding mechanism, a bending mechanism and a discharging mechanism, wherein the bending mechanism is positioned at the downstream of the feeding mechanism, the upstream of the discharging mechanism is positioned at the upstream of the discharging mechanism, the feeding mechanism and the discharging mechanism both comprise a carrying manipulator and a conveying device, the carrying manipulator is connected with the bending mechanism and the conveying device, the space occupied area of a bending station is reduced by reasonably arranging the feeding mechanism, the bending mechanism and the discharging mechanism, the space utilization is improved, and the conveying device and the bending mechanism are connected by using the manipulator, so that the conveying device and the bending mechanism do not need to leave redundant space to be provided for arranging a transfer mechanism, the length of a production line in a bending procedure is reduced, the occupied area of the bending station is reduced, and the space utilization is improved.

Description

Bending machine

Technical Field

The utility model relates to the technical field of small-volume bending piece processing equipment, in particular to a bending machine.

Background

Many small bending parts are applied to the electronic equipment, the bending parts are small in volume and thin in thickness, and the bending module applied to the bending parts is small in volume and does not occupy a large area. The current electronic equipment develops towards the integration direction, the volume inside the equipment is limited, and the same bending piece is required to bear various compound functions, so that the bending piece is required to be bent for many times to have folds with different directions and different angles so as to meet the requirements of various functions, and the folds with different angles in the multiple directions are formed by processing a plurality of bending modules, and the processing method brings the following trouble: bending modules with small occupied area can lead to longer production line due to the increase of the number of bending modules, and the station area of the bending process is increased.

Disclosure of Invention

The purpose of the utility model is that: overcomes the defects in the prior art and provides a bending machine with smaller occupied area and higher integration level.

In order to solve the technical problems, the utility model adopts the following technical scheme:

the utility model provides a bender, includes feed mechanism, mechanism of bending and unloading mechanism, the mechanism of bending is located feed mechanism's low reaches, unloading mechanism's upper reaches, feed mechanism and unloading mechanism all include transport manipulator and conveyer, transport manipulator connects the mechanism of bending with conveyer.

Further, the bending mechanism comprises at least two bending modules and a turntable module, wherein the turntable module is used for transferring workpieces among the bending modules.

Further, carriers are connected to the turntable, angles between adjacent carriers are equal, angles between adjacent carriers are alpha, angles between adjacent bending modules are nalpha, and n is a positive integer.

Further, an angle adjusting mechanism is further arranged between the feeding mechanism and the bending mechanism, the angle adjusting mechanism can be switched between a first angle and a second angle, the first angle is an angle when a workpiece can be transported by the feeding mechanism, and the second angle is an angle when the workpiece can be processed by the first bending module.

Further, the carrying manipulator of the feeding mechanism is a feeding manipulator, the feeding manipulator comprises a first transferring manipulator and a second transferring manipulator, the conveying device of the feeding mechanism and the angle adjusting mechanism are located in the moving range of the first transferring manipulator, and the angle adjusting mechanism and the first bending module are located in the moving range of the second transferring manipulator.

Further, the feeding manipulator further comprises a first track, and the first transfer hand and the second transfer hand are slidably mounted on the left section and the right section of the first track.

Further, a material throwing mechanism is further arranged between the last bending module and the blanking mechanism, the material throwing mechanism comprises a material throwing hand and a code scanning gun, and the material throwing hand can take away a machined part from the last bending module.

Further, the carrier can clamp two workpieces simultaneously, the bending module can process two workpieces on the same carrier simultaneously, and the feeding mechanism and the discharging mechanism can carry two workpieces simultaneously.

Further, the carrying manipulator of the blanking mechanism is a blanking manipulator, and a material supplementing device is further arranged in the moving range of the blanking manipulator.

The technical scheme of the utility model has the beneficial effects that:

1. certain embodiments in this application make the area of station of bending reduce through carrying out reasonable position arrangement to feed mechanism, mechanism of bending and unloading mechanism, have promoted space utilization.

2. Some embodiments in this application make conveyer and bending mechanism not need to vacate unnecessary space and settle and move and carry the mechanism through using the manipulator to connect conveyer and bending mechanism for the product line length in the process of bending shortens, has reduced the area of bending station, has promoted space utilization.

3. Certain embodiments in this application use carousel module to transmit the work piece between a plurality of modules of bending can become annular processing line with the processing line of linear type originally to reduce the area of production line, promoted space utilization.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art. Wherein the method comprises the steps of

FIG. 1 is a top view of the present application;

FIG. 2 is a detailed view of the feeding and discharging positions of the bending mechanism;

FIG. 3 is a cross-sectional view at C-C in FIG. 1;

FIG. 4 is a detail view of the throwing hand of FIG. 3;

fig. 5 is a schematic structural diagram of a feeding manipulator.

1. A feeding mechanism; 11. a feeding and conveying device; 12. a feeding manipulator; 121. a first transfer hand; 122. a second transfer hand; 2. a bending mechanism; 21. a bending module; 211. a first bending module; 22. a turntable module; 23. a carrier; 3. a blanking mechanism; 31. a blanking conveying device; 32. a blanking manipulator; 4. an angle adjusting mechanism; 5. a material throwing hand; 6. a code scanning gun; 7. and discarding the material box.

Detailed Description

The utility model will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic representations which merely illustrate the basic structure of the utility model and therefore show only the structures which are relevant to the utility model. The present utility model will be described in detail by means of a schematic structural diagram, etc., which is only an example, and should not limit the scope of the present utility model. In addition, the three-dimensional space of length, width and depth should be included in actual fabrication.

Referring to fig. 1-5, a bending machine includes a feeding mechanism 1, a bending mechanism 2 and a discharging mechanism 3, wherein the bending mechanism 2 is located at the downstream of the feeding mechanism 1, and at the upstream of the discharging mechanism 3, the feeding mechanism 1 and the discharging mechanism 3 both include a carrying manipulator and a conveying device, and the carrying manipulator is connected with the bending mechanism 2 and the conveying device. The conveyor of the feeding mechanism 1 is a feeding conveyor 11, and the conveyor of the discharging mechanism 3 is a discharging conveyor 31.

The bending mechanism 2 is used for bending the workpiece by taking the carrying manipulator away from the conveying path of the conveying device and transferring the workpiece to the bending mechanism 2, so that the bending mechanism 2 can be placed in any area within the moving range of the carrying manipulator without being placed on the conveying path of the conveying device. The advantage of this arrangement is that the transfer path is shortened, thereby reducing the space occupied by the bending station, and the beneficial effects are more pronounced when the technical solution is applied in a bending station with a plurality of bending modules 21 like this embodiment.

For cost reasons, the smaller the maximum movement range of the handling manipulator, the better, so the following two embodiments are provided to reduce the manufacturing cost of the present application as much as possible on the premise of solving the above technical problems.

Example 1

The drawing in the specification of this application is that of embodiment 1, the feeding conveyor 11 and the discharging conveyor 31 are perpendicular to each other, the bending mechanism 2 is located inside the right angle formed by the feeding conveyor 11 and the discharging conveyor 31, and by this arrangement, the arrangement of the feeding device, the bending mechanism 2 and the discharging device is more compact, the occupied space is smaller, and under this embodiment, the travel of the handling manipulator is also minimum.

If the embodiment is arranged on the production line which is turned continuously, the arrangement of a transfer and shifting mechanism can be reduced, and the cost of the production line is further reduced.

Example 2

The feeding conveyor 11 and the discharging conveyor 31 are parallel to each other and are respectively located at two sides of the bending mechanism 2. The travel of the carrying manipulator can be minimized, and the turning of the production line can be avoided, so that the original direction of the production line is not changed or the production line is directly turned around, and the arrangement of the production line is more flexible.

Referring to fig. 1 and 2, the bending mechanism 2 includes at least two bending modules 21 and a turntable module 22, and the turntable module 22 transfers workpieces between the bending modules 21.

Referring to fig. 1 and 2, carriers 23 are connected to the turntable, angles between adjacent carriers 23 are equal, an angle between adjacent carriers 23 is α, an angle between adjacent bending modules 21 is nα, and n is a positive integer.

Considering that the volume of part of the bending modules 21 is larger, a larger space is required to be reserved for arrangement, so that the angles between the adjacent bending modules 21 are not fixed, and the turntable can transport a workpiece from the last bending module 21 to the bending module 21 after n times of rotation only by a positive integer of alpha.

In order to improve the bending efficiency of the bending mechanism 2, the feeding and discharging parts are separated into a better scheme, so that the feeding and discharging are not affected by each other, but according to the scheme, the angles between each bending module 21 are different, the angle of the workpiece on the first bending module 211 and the angle of the workpiece on the feeding mechanism 1 are not necessarily the same, and the angle of the workpiece on the last bending module 21 and the angle of the workpiece on the discharging mechanism 3 are not necessarily the same.

In order to solve the above technical problems, referring to fig. 1 and 2, an angle adjusting mechanism 4 is further disposed between the feeding mechanism 1 and the bending mechanism 2, the angle adjusting mechanism 4 can be switched between a first angle and a second angle, the first angle is an angle when a workpiece can be transported by the feeding mechanism 1, and the second angle is an angle when the workpiece can be processed by the first bending module 211.

In this application, the angle of the workpiece on the first bending module 211 is the same as the angle of the workpiece on the feeding mechanism 1 when the workpiece is set, the angle of the workpiece on the last bending module 21 is also different from the angle of the workpiece on the discharging mechanism 3, and the angle of the workpiece on the first bending module 211 is also different from the angle of the workpiece on the feeding mechanism 1, so that the angle of the workpiece on the last bending module 21 is the same as the angle of the workpiece on the discharging mechanism 3.

The angle adjusting mechanism 4 can solve the problem that the angle of the workpiece on the first bending module 211 is different from the angle of the workpiece on the feeding mechanism 1, and can solve the technical problem that the angle of the workpiece on the last bending module 21 is different from the angle of the workpiece on the feeding mechanism 3 when the angle adjusting mechanism 4 is arranged between the feeding mechanism 3 and the last bending module 21.

Referring to fig. 5, the handling manipulator of the feeding mechanism 1 is a feeding manipulator 12, the feeding manipulator 12 includes a first transferring hand 121 and a second transferring hand 122, the conveying device of the feeding mechanism 1 and the angle adjusting mechanism 4 are located in the moving range of the first transferring hand 121, and the angle adjusting mechanism 4 and the first bending module 211 are located in the moving range of the second transferring hand 122.

In order to solve the problem that the workpiece changes direction after passing through the angle adjusting mechanism 4, in order to enable the feeding mechanism 1 to transfer the workpiece before and after the change direction, a first transfer hand 121 and a second transfer hand 122 are disposed on the feeding mechanism 1, please refer to fig. 5, so as to respectively correspond to the first angle and the second angle.

Referring to fig. 5, the feeding manipulator 12 further includes a first rail, and the first transfer hand 121 and the second transfer hand 122 are slidably mounted on left and right sections of the first rail. The first transfer hand 121 is used for transferring the forward-facing workpiece from the feeding conveyor 11 to the angle adjusting mechanism 4, and the second transfer hand 122 is used for transferring the backward-facing workpiece from the angle adjusting mechanism 4 to the first bending module 211.

Referring to fig. 2-4, a material throwing mechanism is further disposed between the last bending module and the blanking mechanism 3, the material throwing mechanism includes a material throwing hand 5 and a code scanning gun 6, and the material throwing hand 5 can take away the workpiece from the last bending module 21. The processing piece is taken out from the last bending module 21 by the material throwing mechanism, the code scanning gun 6 scans codes to judge whether the processing piece needs to be thrown away, and the processing piece is thrown into the material throwing box 7 below the material throwing hand 5 when the processing piece needs to be thrown away.

The carrier 23 can clamp two workpieces simultaneously, the bending module 21 can process two workpieces on the same carrier 23 simultaneously, and the feeding mechanism 1 and the discharging mechanism 3 can carry two workpieces simultaneously.

Simultaneously processing two machined parts can promote the machining efficiency of this application.

The carrying manipulator of the blanking mechanism 3 is a blanking manipulator 32, and a material supplementing device is further arranged in the movable range of the blanking manipulator 32.

When this application can process two machined parts simultaneously, two machined parts are a set of, and the phenomenon of "throwing one stays" probably appears in throwing material in-process, if not through the feed supplement, in the tray on unloading conveyer 31 was directly placed to the unloading manipulator 32, then there was the reservation in the tray.

In order to solve the technical problem, a feeding mechanism is arranged in the movable range of the blanking manipulator 32 to temporarily place the left individual workpieces, when the phenomenon of 'throwing one' next time is encountered, the blanking manipulator 32 combines the left workpieces and the last left workpieces into a group to be placed again, and the condition that the tray is left empty can be avoided.

With the above-described preferred embodiments according to the present utility model as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model. The technical scope of the present utility model is not limited to the description, but must be determined according to the scope of claims.

Claims

1. A bending machine, characterized in that: including feed mechanism, mechanism and unloading mechanism bend, the mechanism of bending is located feed mechanism's low reaches, unloading mechanism's upper reaches, feed mechanism and unloading mechanism all include transport manipulator and conveyer, the transport manipulator is connected bend the mechanism with conveyer.

2. A bending machine according to claim 1, wherein: the bending mechanism comprises at least two bending modules and a turntable module, wherein the turntable module transmits workpieces among the bending modules.

3. A bending machine according to claim 2, wherein: the rotary table is connected with carriers, angles between adjacent carriers are equal, angles between adjacent carriers are alpha, angles between adjacent bending modules are nalpha, and n is a positive integer.

4. A bending machine according to claim 3, wherein: the feeding mechanism and the bending mechanism are also provided with an angle adjusting mechanism, the angle adjusting mechanism can be switched between a first angle and a second angle, the first angle is an angle when a workpiece can be transported by the feeding mechanism, and the second angle is an angle when the workpiece can be processed by the first bending module.

5. A bending machine according to claim 4, wherein: the conveying manipulator of the feeding mechanism is a feeding manipulator, the feeding manipulator comprises a first transferring manipulator and a second transferring manipulator, the conveying device of the feeding mechanism and the angle adjusting mechanism are located in the moving range of the first transferring manipulator, and the angle adjusting mechanism and the first bending module are located in the moving range of the second transferring manipulator.

6. A bending machine according to claim 5, wherein: the feeding manipulator further comprises a first track, and the first transfer hand and the second transfer hand are slidably mounted on the left section and the right section of the first track.

7. A bending machine according to claim 6, wherein: and a material throwing mechanism is further arranged between the last bending module and the blanking mechanism, the material throwing mechanism comprises a material throwing hand and a code scanning gun, and the material throwing hand can take away a machined part from the last bending module.

8. A bending machine according to claim 7, wherein: the carrier can clamp two workpieces simultaneously, the bending module can process two workpieces on the same carrier simultaneously, and the feeding mechanism and the discharging mechanism can carry two workpieces simultaneously.

9. A bending machine according to claim 8, wherein: the conveying manipulator of the blanking mechanism is a blanking manipulator, and a feeding device is further arranged in the moving range of the blanking manipulator.