CN219463766U - Production spraying device of heat-insulating castable - Google Patents
Production spraying device of heat-insulating castable Download PDFInfo
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- CN219463766U CN219463766U CN202223308596.0U CN202223308596U CN219463766U CN 219463766 U CN219463766 U CN 219463766U CN 202223308596 U CN202223308596 U CN 202223308596U CN 219463766 U CN219463766 U CN 219463766U
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- spraying
- stirring
- motor
- heat
- insulating castable
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model discloses a production spraying device of heat-insulating castable, which comprises a bottom plate, universal wheels and a stirring mechanism for mixing and stirring the heat-insulating castable, wherein four universal wheels are arranged below the bottom plate in a surrounding manner, the stirring mechanism is positioned above the bottom plate, and the production spraying device also comprises a spraying mechanism for adjusting the spraying angle of the heat-insulating castable, and the spraying mechanism is positioned at one side of the stirring mechanism. The beneficial effects are that: the first motor kinetic energy drives the threaded rod to rotate, so that the spraying plate on one side of the fixing frame is driven to move up and down, the second motor kinetic energy drives the rotating shaft to rotate, and then two gears are meshed, so that the spraying plate is driven to rotate, the spraying angle of the spraying plate is effectively adjusted, the object is sprayed in an omnidirectional manner, the flexibility of the device is enhanced, and meanwhile, the splash guard can effectively prevent part of heat-insulating castable from being sprayed on the ground.
Description
Technical Field
The utility model relates to the field of spraying devices, in particular to a spraying device for producing heat-insulating castable.
Background
At present, along with the increasing popularization of industrial production, spray coating series products are developed rapidly, along with the increasing promotion of various spray coating base materials, various spray coating systems are started to appear in daily life of people, and casting materials are used as granular and powdery materials made of refractory substances, and a certain amount of binding agent and water are added to form the spray coating series products. It has higher fluidity, is suitable for construction by casting method, and can harden unshaped refractory without heating. Consists of refractory aggregate, powder, binding agent, additive, water or other liquid materials. The prefabricated parts can be manufactured and used in the casting, vibration or tamping method in the use field, so that the prefabricated parts are increasingly widely applied in the spraying field.
However, the refractory castable spraying equipment existing in the market at present is uneven in sprayed refractory castable due to structural limitations, most of the equipment is in open-air operation, the sprayed refractory castable is in an exposed state in the use process, and the sprayed refractory is doped with more impurities along with the exposure of the sprayed refractory, so that the spraying effect is reduced, and the existing spraying equipment is manually and manually sprayed and is laborious.
The spraying equipment for the refractory castable comprises a moving vehicle, wherein an injection mechanism is arranged on the upper end face of the moving vehicle, a feeding mechanism is arranged on one side of the injection mechanism, the injection mechanism comprises a supporting frame, an injection pipe and a swivel base, the injection pipe is arranged on the supporting frame, the swivel base is arranged on the injection pipe, and an electric telescopic column is arranged on the lower end face of the swivel base.
The device can only adjust the height of the spray pipe in the spraying process, can not conveniently adjust the angle of the spray pipe, can not carry out the spraying operation on the spray pipe in an omnibearing manner, has certain limitation, and can not spray a part of refractory castable on an object in the spraying process, can not carry out recycling, and then causes certain waste.
Disclosure of Invention
The utility model aims to solve the problems and provide a production spraying device for heat-insulating castable.
The utility model realizes the above purpose through the following technical scheme:
the production spraying device of the heat-insulating castable comprises a bottom plate, universal wheels and a stirring mechanism for mixing and stirring the heat-insulating castable, wherein four universal wheels are arranged below the bottom plate in a surrounding manner, the stirring mechanism is positioned above the bottom plate, and the production spraying device further comprises a spraying mechanism for adjusting the spraying angle of the heat-insulating castable, and the spraying mechanism is positioned at one side of the stirring mechanism;
the spraying mechanism comprises a first motor, a bearing frame, a threaded rod, a fixing frame, a splash guard, a spraying plate, a water tank, a water pump, a second motor, a rotating shaft and a gear, wherein the bearing frame is arranged above the bottom plate, the first motor is arranged above the bearing frame, the threaded rod is symmetrically arranged around the lower part of the first motor, the fixing frame is arranged between the bearing frames, the splash guard is symmetrically arranged around one side of the bearing frame, the second motor is arranged behind the fixing frame, two rotating shafts are arranged in front of the second motor, the gears are sleeved at the front end and the rear end of the rotating shaft, the spraying plate is arranged on one side of the rotating shaft, the water tank is arranged below the spraying plate, the water pump is arranged inside the water tank, and a material passing pipe is connected between the stirring barrel and the water pump.
Preferably: the stirring mechanism comprises a third motor, a feeding channel, stirring barrels, a supporting frame, electromagnetic valves, discharging pipes, stirring rollers, stirring blades and discharging channels, wherein the supporting frame is arranged above the bottom plate, the stirring barrels are arranged between the supporting frames, the third motor is arranged at the upper end of the stirring barrels, the feeding channel is arranged at one side of the third motor, the discharging channels are arranged at the lower end of the stirring barrels, the electromagnetic valves are arranged at the outer sides of the discharging channels, the discharging pipes are arranged at the lower ends of the discharging channels, the stirring rollers are arranged inside the stirring barrels, and the stirring blades are sleeved outside the stirring rollers.
Preferably: the first motor with threaded rod key connection, the threaded rod with the bearing frame rotates to be connected, the cover is equipped with the belt pulley on the threaded rod surface, and installs the belt on the belt pulley.
Preferably: the fixing frame is in threaded connection with the threaded rod, the fixing frame is in sliding connection with the bearing frame, and the second motor is in key connection with the rotating shaft.
Preferably: the spraying board is characterized in that the rotating shaft is rotationally connected with the fixing frame, the gears are meshed, the spraying board is fixedly connected with the rotating shaft, and a plurality of spray heads are arranged on one side of the spraying board.
Preferably: the third motor is in key connection with the stirring roller, the stirring roller is in rotary connection with the stirring barrel, the stirring roller is in fixed connection with the stirring blade, and the discharging pipe is made of telescopic materials.
Compared with the prior art, the utility model has the following beneficial effects:
through being provided with third motor, agitator, stirring roller etc. drive the stirring roller through third motor kinetic energy and rotate to drive stirring leaf and rotate and make its effectual heat-insulating castable that generates of the inside raw materials of agitator, the rethread electromagnetic valve comes the volume of control ejection of compact, thereby the effectual heat-insulating castable that carries the capacity suitable to the spraying board, prevent the production waste of heat-insulating castable.
Through being provided with first motor, the threaded rod, the spraying board, second motor etc., drive the threaded rod through first motor kinetic energy and rotate, thereby drive the spraying board of mount one side and reciprocate, rethread second motor kinetic energy drives the axis of rotation and rotates, and then utilize two gears to mesh mutually, and then drive the rotation of spraying board, thereby come the angle of effectual regulation spraying board spraying, and the omnidirectional carries out the spraying operation to the object, the flexibility of device has been strengthened, the splash guard can effectually prevent that part of thermal-insulated castable from spraying subaerial simultaneously, at last in the basin of the below can drop to the extravagant thermal-insulated castable of spraying in-process, then through the water pump effect, make it extract inside the agitator once more through the feed-through pipe, carry out cyclic utilization to it, prevent the waste of thermal-insulated castable.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings that are necessary for the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a perspective view of a spray apparatus for producing an insulating castable according to the present utility model;
FIG. 2 is a schematic view of a stirring mechanism of a spray device for producing heat-insulating castable according to the utility model;
FIG. 3 is a schematic view of the interior of a stirring barrel of a spray device for producing heat-insulating castable according to the utility model;
FIG. 4 is a schematic view of a spraying mechanism of a device for producing and spraying heat-insulating castable according to the utility model;
FIG. 5 is a schematic view of a part of the heat insulating casting material of the utility model between the holders of the production spraying device;
fig. 6 is a schematic view of the interior of a water tank of a spray coating device for producing an insulating castable according to the present utility model.
The reference numerals are explained as follows:
1. a bottom plate; 2. a universal wheel; 3. a spraying mechanism; 31. a first motor; 32. a bearing frame; 33. a threaded rod; 34. a fixing frame; 35. a splash shield; 36. spraying a plate; 37. a water tank; 38. a water pump; 39. a second motor; 310. a rotating shaft; 311. a gear; 4. a stirring mechanism; 41. a third motor; 42. a feed channel; 43. a stirring barrel; 44. a support frame; 45. an electromagnetic valve; 46. a discharge pipe; 47. a stirring roller; 48. stirring the leaves; 49. and a discharging channel.
Detailed Description
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art in a specific case.
The utility model is further described below with reference to the accompanying drawings:
as shown in fig. 1-6, the production spraying device of the heat-insulating castable comprises a bottom plate 1, universal wheels 2 and a stirring mechanism 4 for mixing and stirring the heat-insulating castable, wherein four universal wheels 2 are arranged around the lower part of the bottom plate 1, the stirring mechanism 4 is positioned above the bottom plate 1, the production spraying device also comprises a spraying mechanism 3 for adjusting the spraying angle of the heat-insulating castable, and the spraying mechanism 3 is positioned at one side of the stirring mechanism 4;
in this embodiment: the stirring mechanism 4 comprises a third motor 41, a feeding channel 42, a stirring barrel 43, a supporting frame 44, an electromagnetic valve 45, a discharging pipe 46, stirring rollers 47, stirring blades 48 and a discharging channel 49, wherein the supporting frame 44 is arranged above the bottom plate 1, the stirring barrel 43 is arranged between the supporting frames 44, the third motor 41 is arranged at the upper end of the stirring barrel 43, the feeding channel 42 is arranged at one side of the third motor 41, the discharging channel 49 is arranged at the lower end of the stirring barrel 43, the electromagnetic valve 45 is arranged at the outer side of the discharging channel 49, the discharging pipe 46 is arranged at the lower end of the discharging channel 49, the stirring rollers 47 are arranged inside the stirring barrel 43, the stirring blades 48 are sleeved outside the stirring rollers 47, a feeding pipe is connected between the stirring barrel 43 and the water pump 38, the third motor 41 is connected with the stirring rollers 47 in a key way, the stirring rollers 47 are fixedly connected with the stirring blades 48, the stirring rollers 47 are made of a telescopic material, the stirring rollers 47 are driven by the kinetic energy of the third motor 41 to rotate, so that the stirring blades 48 are driven to rotate to uniformly stir raw materials in the stirring barrel 43, and then effectively generate heat-insulating castable, and the heat-insulating castable is controlled by the electromagnetic valve 45, and the heat-insulating castable is effectively used for producing the proper heat insulation pouring capacity, and the heat-insulating plate 36 is effectively prevented from being conveyed by the spraying and sprayed;
in this embodiment: the spraying mechanism 3 comprises a first motor 31, a bearing frame 32, threaded rods 33, a fixing frame 34, a splash guard 35, a spraying plate 36, a water tank 37, a water pump 38, a second motor 39, a rotating shaft 310 and a gear 311, wherein the bearing frame 32 is arranged above the bottom plate 1, the first motor 31 is arranged above the bearing frame 32, the threaded rods 33 are symmetrically arranged front and back below the first motor 31, the fixing frame 34 is arranged between the bearing frames 32, the splash guard 35 is symmetrically arranged front and back on one side of the bearing frame 32, the second motor 39 is arranged behind the fixing frame 34, two rotating shafts 310 are arranged in front of the second motor 39, the gears 311 are sleeved at the front end and the back end of the rotating shaft 310, the spraying plate 36 is arranged on one side of the rotating shaft 310, the water tank 37 is arranged below the spraying plate 36, the water pump 38 is arranged inside the water tank 37, the first motor 31 is connected with the threaded rods 33 in a key way, the threaded rods 33 are rotationally connected with the bearing frame 32, belt pulleys are sleeved on the surfaces of the threaded rods 33, the belt pulley is provided with a belt, the fixed frame 34 is in threaded connection with the threaded rod 33, the fixed frame 34 is in sliding connection with the bearing frame 32, the second motor 39 is in key connection with the rotating shaft 310, the rotating shaft 310 is in rotating connection with the fixed frame 34, the gear 311 is meshed with the spraying plate 36 and the rotating shaft 310 are fixedly connected, one side of the spraying plate 36 is provided with a plurality of spray heads, the threaded rod 33 is driven to rotate by the kinetic energy of the first motor 31 so as to drive the spraying plate 36 on one side of the fixed frame 34 to move up and down, the rotating shaft 310 is driven to rotate by the kinetic energy of the second motor 39, the two gears 311 are meshed with each other so as to drive the spraying plate 36 to rotate, thereby effectively adjusting the spraying angle of the spraying plate 36, further carrying out the spraying operation on objects in all directions, enhancing the flexibility of the device, and simultaneously, the splash-proof plate 35 can effectively prevent part of heat insulation casting materials from being sprayed on the ground, finally, a part of the heat-insulating castable wasted in the spraying process can fall into the water tank 37 below, and then is pumped into the stirring barrel 43 again through the feeding pipe under the action of the water pump 38, so that the heat-insulating castable is recycled, and the waste of the heat-insulating castable is prevented.
Working principle: firstly, the universal wheel 2 at the lower part is used for moving the device to work, then raw materials are poured into the stirring barrel 43 through the feeding channel 42, then the stirring roller 47 is driven to rotate through the kinetic energy of the third motor 41, so that the stirring blade 48 is driven to rotate to uniformly stir the raw materials in the stirring barrel 43 to effectively generate heat-insulating castable, the electromagnetic valve 45 is used for controlling the discharging amount, the first motor 31 is used for driving the threaded rod 33 to rotate through the kinetic energy of the first motor 31, so that the spraying plate 36 at one side of the fixing frame 34 is driven to move up and down, the second motor 39 is used for driving the rotating shaft 310 to rotate, and then the two gears 311 are meshed, so that the spraying plate 36 is driven to rotate, the spraying angle of the spraying plate 36 is effectively regulated, the object is sprayed in an omnibearing manner, the flexibility of the device is enhanced, and meanwhile, a part of the wasted heat-insulating castable falls into the water tank 37 at the lower part in the spraying process and is pumped into the stirring barrel 43 again through the material pipe for recycling through the water pump 38, so that the waste of the heat-insulating castable is prevented.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims.
Claims (6)
1. The utility model provides a production spraying device of thermal-insulated castable, includes bottom plate (1), universal wheel (2), is used for carrying out mixed stirring's rabbling mechanism (4) to thermal-insulated castable, bottom plate (1) below is encircleed and is provided with four universal wheel (2), rabbling mechanism (4) are located bottom plate (1) top, its characterized in that: the device also comprises a spraying mechanism (3) for adjusting the spraying angle of the heat-insulating castable, wherein the spraying mechanism (3) is positioned at one side of the stirring mechanism (4);
spraying mechanism (3) are including first motor (31), bearing frame (32), threaded rod (33), mount (34), splash guard (35), spraying board (36), basin (37), water pump (38), second motor (39), axis of rotation (310), gear (311), bearing frame (32) set up bottom plate (1) top, first motor (31) set up bearing frame (32) top, first motor (31) below front and back symmetry is provided with threaded rod (33), mount (34) set up between bearing frame (32), bearing frame (32) one side front and back symmetry is provided with splash guard (35), second motor (39) set up the mount (34) rear, second motor (39) the place ahead is provided with two axis of rotation (310), both ends cover is equipped with around axis of rotation (310) gear (311), spraying board (36) are installed axis of rotation (310) one side, basin (37) set up below spraying board (36) water pump (38) inside.
2. The production and spraying device for the heat-insulating castable according to claim 1, wherein: the stirring mechanism (4) comprises a third motor (41), a feeding channel (42), a stirring barrel (43), a supporting frame (44), an electromagnetic valve (45), a discharging pipe (46), a stirring roller (47), stirring blades (48) and a discharging channel (49), wherein the supporting frame (44) is arranged above the bottom plate (1), the stirring barrel (43) is arranged between the supporting frames (44), the third motor (41) is arranged at the upper end of the stirring barrel (43), the feeding channel (42) is arranged at one side of the third motor (41), the discharging channel (49) is arranged at the lower end of the stirring barrel (43), the electromagnetic valve (45) is arranged at the outer side of the discharging channel (49), the discharging pipe (46) is arranged at the lower end of the discharging channel (49), the stirring roller (47) is arranged inside the stirring barrel (43), the stirring blades (48) are sleeved outside the stirring roller (47), and a material passing pipe is connected between the stirring barrel (43) and the water pump (38).
3. The production and spraying device for the heat-insulating castable according to claim 1, wherein: the first motor (31) is in key connection with the threaded rod (33), the threaded rod (33) is in rotary connection with the bearing frame (32), a belt pulley is sleeved on the surface of the threaded rod (33), and a belt is arranged on the belt pulley.
4. The production and spraying device for the heat-insulating castable according to claim 1, wherein: the fixing frame (34) is in threaded connection with the threaded rod (33), the fixing frame (34) is in sliding connection with the bearing frame (32), and the second motor (39) is in key connection with the rotating shaft (310).
5. The production and spraying device for the heat-insulating castable according to claim 1, wherein: the rotating shaft (310) is rotationally connected with the fixing frame (34), the gear (311) is meshed, and a plurality of spray heads are arranged on one side of the spraying plate (36).
6. The production and spraying device for the heat-insulating castable according to claim 2, wherein: the third motor (41) is in key connection with the stirring roller (47), the stirring roller (47) is in rotary connection with the stirring barrel (43), the stirring roller (47) is in fixed connection with the stirring blade (48), and the discharging pipe (46) is made of telescopic materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223308596.0U CN219463766U (en) | 2022-12-09 | 2022-12-09 | Production spraying device of heat-insulating castable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223308596.0U CN219463766U (en) | 2022-12-09 | 2022-12-09 | Production spraying device of heat-insulating castable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219463766U true CN219463766U (en) | 2023-08-04 |
Family
ID=87438696
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223308596.0U Active CN219463766U (en) | 2022-12-09 | 2022-12-09 | Production spraying device of heat-insulating castable |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219463766U (en) |
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2022
- 2022-12-09 CN CN202223308596.0U patent/CN219463766U/en active Active
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