CN219455813U - Coating scratch test equipment - Google Patents
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- CN219455813U CN219455813U CN202320279273.9U CN202320279273U CN219455813U CN 219455813 U CN219455813 U CN 219455813U CN 202320279273 U CN202320279273 U CN 202320279273U CN 219455813 U CN219455813 U CN 219455813U
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- 238000012360 testing method Methods 0.000 title claims abstract description 59
- 238000000576 coating method Methods 0.000 title claims abstract description 24
- 239000011248 coating agent Substances 0.000 title claims abstract description 23
- 230000002093 peripheral effect Effects 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims 1
- 241001422033 Thestylus Species 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
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Abstract
一种涂层划痕测试设备,包括测试单元、配重装载单元、配重卸载单元。测试单元包括用于滑动测试板的移板组件,移板组件一端设有第一旋转电机,其输出轴外周侧上端设有横杆,横杆一端穿设有竖直设置的竖杆,竖杆下端用于装配划针。配重装载单元设于测试单元一侧,用于加载配重,配重装载单元包括水平移动组件,水平移动组件一端设有第二旋转电机,其输出轴一端设有多个电磁线圈,电磁线圈上设有用于放置配重的套杆。配重卸载单元设于测试单元另一侧,用于测试结束后卸载配重。该涂层划痕测试设备可以自动进行涂层划痕测试时的配重力连续调节,提高测试效率。
A coating scratch testing device includes a testing unit, a counterweight loading unit, and a counterweight unloading unit. The test unit includes a plate-moving assembly for sliding the test plate, one end of the plate-moving assembly is provided with a first rotating motor, the upper end of the output shaft is provided with a cross bar, and one end of the cross bar is provided with a vertically arranged vertical bar. The lower end is used to assemble the stylus. The counterweight loading unit is arranged on one side of the test unit for loading the counterweight. The counterweight loading unit includes a horizontal movement assembly, one end of the horizontal movement assembly is provided with a second rotating motor, and one end of the output shaft is provided with a plurality of electromagnetic coils. There is a set rod for placing the counterweight on the top. The counterweight unloading unit is located on the other side of the test unit, and is used for unloading the counterweight after the test. The coating scratch test equipment can automatically perform continuous adjustment of the counterweight force during the coating scratch test to improve test efficiency.
Description
技术领域technical field
本实用新型涉及涂层测试技术领域,尤其涉及一种涂层划痕测试设备。The utility model relates to the technical field of coating testing, in particular to coating scratch testing equipment.
背景技术Background technique
涂层划痕测试,用于测试各种金属、非金属材料表面涂层耐划伤性。现有的涂层划痕测试通常采用涂层划痕测试仪进行测试,在测试时,需要在划针上逐级增加配重,来增加划针与测试板之间的摩擦力,目前使用的配重,通常为套设在划针上的圆杆上的环形配重,然而,现在进行测试时,采用的是人工更换配重的方式,工作效率较低。Coating scratch test is used to test the scratch resistance of surface coatings of various metal and non-metal materials. The existing coating scratch test is usually tested by a coating scratch tester. During the test, it is necessary to increase the weight on the stylus step by step to increase the friction between the stylus and the test board. The currently used The counterweight is usually a ring-shaped counterweight that is sleeved on the round rod on the stylus. However, when testing now, the counterweight is manually replaced, and the work efficiency is low.
实用新型内容Utility model content
针对上述缺陷,本实用新型提供一种涂层划痕测试设备,可以自动进行涂层划痕测试时的配重调节,提高测试效率。In view of the above defects, the utility model provides a coating scratch test equipment, which can automatically adjust the counterweight during the coating scratch test and improve the test efficiency.
为了实现本实用新型的目的,拟采用以下技术:In order to realize the purpose of this utility model, it is planned to adopt the following technologies:
一种涂层划痕测试设备,包括:A coating scratch test equipment, comprising:
测试单元,包括用于滑动测试板的移板组件,移板组件一端设有第一旋转电机,其输出轴外周侧上端设有横杆,横杆一端穿设有竖直设置的竖杆,竖杆下端用于装配划针;The test unit includes a plate-moving assembly for sliding the test plate. One end of the plate-moving assembly is provided with a first rotating motor, and the upper end of the outer peripheral side of the output shaft is provided with a cross bar. The lower end of the rod is used to assemble the stylus;
配重装载单元,设于测试单元一侧,用于加载配重,配重装载单元包括水平移动组件,水平移动组件一端设有第二旋转电机,其输出轴一端设有多个电磁线圈,电磁线圈上设有用于放置配重的套杆;The counterweight loading unit is arranged on one side of the test unit and is used for loading the counterweight. The counterweight loading unit includes a horizontal movement assembly, one end of which is provided with a second rotating motor, and one end of the output shaft is provided with a plurality of electromagnetic coils. The coil is provided with a sleeve rod for placing the counterweight;
配重卸载单元,设于测试单元另一侧,用于测试结束后卸载配重。The counterweight unloading unit is located on the other side of the test unit and is used for unloading the counterweight after the test.
进一步,移板组件包括第一直线机构,其滑动端设有底板,底板上设有一对板夹,第一旋转电机设于第一直线机构一端。Further, the plate moving assembly includes a first linear mechanism, a bottom plate is provided at the sliding end, a pair of plate clamps are provided on the bottom plate, and the first rotating motor is provided at one end of the first linear mechanism.
进一步,横杆另一端设有法向力加载装置。Further, the other end of the cross bar is provided with a normal force loading device.
进一步,水平移动组件包括设于一支架上的第二直线机构,其输出轴一端设有第三直线机构,第二旋转电机设于第三直线机构输出轴一端。Further, the horizontal moving assembly includes a second linear mechanism arranged on a support, a third linear mechanism is arranged at one end of the output shaft, and a second rotating motor is arranged at one end of the output shaft of the third linear mechanism.
进一步,第二旋转电机输出轴一端设有旋转板,电磁线圈设于旋转板上。Further, a rotating plate is arranged at one end of the output shaft of the second rotating electrical machine, and the electromagnetic coil is arranged on the rotating plate.
进一步,竖杆外周侧还套设有可在横杆上方上下移动的垫板,配重卸载单元包括竖直设置的第四直线机构,其滑动端设有竖直设置的第三旋转电机,第三旋转电机输出轴一端设有与垫板匹配的转板。Further, the outer peripheral side of the vertical bar is also covered with a backing plate that can move up and down above the cross bar. The counterweight unloading unit includes a vertically arranged fourth linear mechanism, and its sliding end is provided with a vertically arranged third rotating motor. One end of the output shaft of the three-rotation motor is provided with a rotating plate matched with the backing plate.
本技术方案的有益效果在于:The beneficial effects of this technical solution are:
可以在涂层划痕测试时,自动向测试单元上设置配重,也可以自动将测试单元上的配重卸载,可以大幅提高测试效率。During the coating scratch test, the counterweight can be automatically set on the test unit, and the counterweight on the test unit can also be automatically unloaded, which can greatly improve the test efficiency.
附图说明Description of drawings
图1示出了本申请实施例整体立体图。Fig. 1 shows an overall perspective view of the embodiment of the present application.
图2示出了本申请实施例图1的A部分放大图。Fig. 2 shows an enlarged view of part A of Fig. 1 of the embodiment of the present application.
图3示出了本申请实施例图1的B部分放大图。Fig. 3 shows an enlarged view of part B of Fig. 1 of the embodiment of the present application.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本申请方案,下面结合附图和具体实施方式对本申请作进一步的详细说明。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to enable those skilled in the art to better understand the solution of the present application, the present application will be further described in detail below in conjunction with the drawings and specific implementation methods. Apparently, the described embodiments are only some of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.
如图1~图3所示的一种涂层划痕测试设备,包括测试单元1、配重装载单元2、配重卸载单元3。A coating scratch testing device as shown in Figures 1 to 3 includes a testing unit 1 , a counterweight loading unit 2 , and a counterweight unloading unit 3 .
测试单元1包括移板组件,移板组件包括第一直线机构11,其滑动端设有底板12,底板12上设有一对用于固定测试板4的板夹13,第一直线机构11一端设有第一旋转电机14,第一旋转电机14设于一支架上,第一旋转电机14的输出轴一端转动配合地设有旋转座,第一旋转电机14的输出轴外周侧上端设有横杆15,横杆15一端设有法向力加载装置16,另一端穿设有竖直设置的竖杆17,竖杆17下端用于装配划针5,竖杆17外周侧还套设有可在横杆15上方上下移动的垫板18,垫板18一端设有延伸部。The test unit 1 includes a moving board assembly, and the moving board assembly includes a first linear mechanism 11, a base plate 12 is provided at the sliding end, and a pair of plate clamps 13 for fixing the test board 4 are provided on the base plate 12. The first linear mechanism 11 One end is provided with the first rotating electrical machine 14, and the first rotating electrical machine 14 is located on a support, and the output shaft one end of the first rotating electrical machine 14 is provided with the rotating seat that rotates fitly, and the output shaft outer peripheral side upper end of the first rotating electrical machine 14 is provided with A cross bar 15, one end of the cross bar 15 is provided with a normal force loading device 16, and the other end is pierced with a vertically arranged vertical bar 17, the lower end of the vertical bar 17 is used to assemble the marking needle 5, and the outer peripheral side of the vertical bar 17 is also sleeved with a A backing plate 18 that can move up and down above the cross bar 15 has an extension at one end of the backing plate 18 .
配重装载单元2设于测试单元1一侧,用于加载配重6,配重装载单元2包括水平移动组件,水平移动组件包括设于一支架上的第二直线机构21,其输出轴一端设有第三直线机构22,第三直线机构22输出轴一端设有第二旋转电机23,第二旋转电机23输出轴一端设有旋转板24,旋转板24上设有多个电磁线圈25,旋转板24一侧面设有多个托架,托架上设有电池26,电池26与电磁线圈25匹配且电连接,电磁线圈25上设有与竖杆17匹配且用于放置配重6的套杆27。The counterweight loading unit 2 is arranged on one side of the test unit 1 for loading the counterweight 6. The counterweight loading unit 2 includes a horizontal movement assembly, and the horizontal movement assembly includes a second linear mechanism 21 arranged on a support, and one end of the output shaft A third linear mechanism 22 is provided, and one end of the output shaft of the third linear mechanism 22 is provided with a second rotating motor 23, and one end of the output shaft of the second rotating motor 23 is provided with a rotating plate 24, and the rotating plate 24 is provided with a plurality of electromagnetic coils 25, One side of the rotating plate 24 is provided with a plurality of brackets, the bracket is provided with a battery 26, the battery 26 matches and is electrically connected with the electromagnetic coil 25, and the electromagnetic coil 25 is provided with a bracket that matches the vertical bar 17 and is used to place the counterweight 6. Cover rod 27.
具体地,套杆27转至朝下时,其底部与竖杆17的顶部之间具有一段较短的高度差,该高度差为0.1mm~5mm。Specifically, when the sleeve rod 27 is turned downward, there is a short height difference between the bottom of the sleeve rod 27 and the top of the vertical rod 17, and the height difference is 0.1mm~5mm.
配重卸载单元3设于测试单元1另一侧,用于卸载配重6,配重卸载单元3包括竖直设置的第四直线机构31,其滑动端设有竖直设置的第三旋转电机32,第三旋转电机32输出轴一端设有与垫板18匹配的转板33,具体地,转板33是与垫板18的延伸部匹配。The counterweight unloading unit 3 is arranged on the other side of the test unit 1 for unloading the counterweight 6. The counterweight unloading unit 3 includes a vertically arranged fourth linear mechanism 31, and its sliding end is provided with a vertically arranged third rotating motor 32 , one end of the output shaft of the third rotating electrical machine 32 is provided with a rotating plate 33 matching with the backing plate 18 , specifically, the rotating plate 33 is matching with an extension of the backing plate 18 .
在本实施例中,第一直线机构11、第四直线机构31均采用无杆直线气缸,第二直线机构21、第三直线机构22均采用单轴直线气缸。In this embodiment, both the first linear mechanism 11 and the fourth linear mechanism 31 use rodless linear cylinders, and the second linear mechanism 21 and the third linear mechanism 22 both use single-axis linear cylinders.
工作方式:Way of working:
先通过第一旋转电机14将横杆15具有竖杆17所在的一端抬起,装配一个状态合格的划针5,然后通过板夹13将一个新的具有涂层的测试板4固定在底板12上,再通过第一旋转电机14将横杆15调节至水平,此时划针5底部与测试板4的涂层顶面刚好接触,且测试板4滑动时,划针5产生的摩擦力刚好为0N。First, lift the end of the cross bar 15 with the vertical bar 17 by the first rotating motor 14, assemble a qualified stylus 5, and then fix a new coated test plate 4 on the base plate 12 through the plate clamp 13 Then the cross bar 15 is adjusted to the level by the first rotating motor 14. At this time, the bottom of the stylus 5 is just in contact with the coating top surface of the test plate 4, and when the test plate 4 slides, the friction force generated by the stylus 5 is just right. is 0N.
初始状态下,所有的电磁线圈25都通电。In the initial state, all the electromagnetic coils 25 are energized.
接下来,从最小的配重6开始加载,具体地,通过水平移动组件移动第二旋转电机23的位置,使得最小的配重6所在的套杆27在被旋转朝下时,刚好位于与竖杆17匹配的正上方,然后通过第二旋转电机23使套杆27旋转朝下,最小的配重6匹配的电磁线圈25断电,配重6下落到垫板18上,完成装配,此时可以移走旋转板24。Next, start loading from the smallest counterweight 6, specifically, move the position of the second rotating motor 23 through the horizontal movement assembly, so that when the sleeve rod 27 where the smallest counterweight 6 is rotated downwards, it is just in line with the vertical position. The rod 17 is matched directly above, and then the sleeve rod 27 is rotated downward by the second rotating motor 23, the electromagnetic coil 25 matched with the smallest counterweight 6 is powered off, and the counterweight 6 falls to the backing plate 18 to complete the assembly. The rotating plate 24 can be removed.
此时,划针5可对测试板4具有摩擦力,能够进行测试,具体地,通过第一直线机构11移动测试板4,观察测试板4上的涂层上是否有明显划痕,明显与否的标准,由测试单位自定。At this moment, the stylus 5 can have a frictional force on the test board 4, and the test can be carried out. Specifically, the test board 4 is moved by the first linear mechanism 11 to observe whether there are obvious scratches on the coating on the test board 4, obviously The standard of whether or not is determined by the testing unit.
若有明显划痕,则当前配重对应的力,为涂层的划痕测试等级,若无明显划痕,则按以上步骤,依次用更大的配重6测试。If there are obvious scratches, the force corresponding to the current counterweight is the scratch test level of the coating. If there are no obvious scratches, follow the above steps to test with a larger counterweight 6 in turn.
另外,当一次测试结束后,需要卸载配重6,具体地,通过水平移动组件将刚才的套杆27移到竖杆17正上方,通过第三旋转电机32转动转板33到垫板18下,通过第四直线机构31升起垫板18及垫板18上的配重6,并启动对应套杆27上的电磁线圈25,直到配重6被吸住。In addition, when a test is finished, the counterweight 6 needs to be unloaded. Specifically, the sleeve rod 27 just moved to the top of the vertical rod 17 through the horizontal movement assembly, and the rotating plate 33 is rotated by the third rotating motor 32 to under the backing plate 18. , lift the backing plate 18 and the counterweight 6 on the backing plate 18 through the fourth linear mechanism 31, and start the electromagnetic coil 25 on the corresponding sleeve rod 27 until the counterweight 6 is sucked.
以上仅为本申请列举的部分实施例,并不用于限制本申请。The above are only some examples listed in the present application, and are not intended to limit the present application.
Claims (6)
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CN202320279273.9U CN219455813U (en) | 2023-02-22 | 2023-02-22 | Coating scratch test equipment |
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CN202320279273.9U CN219455813U (en) | 2023-02-22 | 2023-02-22 | Coating scratch test equipment |
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CN202320279273.9U Expired - Fee Related CN219455813U (en) | 2023-02-22 | 2023-02-22 | Coating scratch test equipment |
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