CN219454726U - Condensate water recovery unit suitable for backpressure rate control - Google Patents

Condensate water recovery unit suitable for backpressure rate control Download PDF

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Publication number
CN219454726U
CN219454726U CN202220973442.4U CN202220973442U CN219454726U CN 219454726 U CN219454726 U CN 219454726U CN 202220973442 U CN202220973442 U CN 202220973442U CN 219454726 U CN219454726 U CN 219454726U
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water
module
recovery tank
back pressure
discharge
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Inventor
金立杰
许龙
张江涛
马娜
苏俊泽
柴红立
刘霞
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Baoding Cigarette Factory Of Hebei Baisha Tobacco Co ltd
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Baoding Cigarette Factory Of Hebei Baisha Tobacco Co ltd
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Abstract

The utility model provides a condensate water recovery device suitable for back pressure rate monitoring, which comprises a recovery tank and a control tank, wherein a soft water coil pipe is paved in the recovery tank, a temperature sensor and a water level sensor are arranged in the recovery tank, a plurality of drain holes are formed in the soft water coil pipe, a water inlet pipe of the soft water coil pipe penetrates through the recovery tank and extends to the outside of the recovery tank to be connected with a soft water source, a soft water control device is arranged on the water inlet pipe, a discharge pipeline and a discharge pipeline are connected on the outer side surface of the recovery tank, a discharge control device is arranged on the discharge pipeline, and the soft water control device, the discharge control device and the discharge control device are respectively and electrically connected with the control tank. The utility model solves the problems of unsmooth discharge of condensed water of steam equipment such as a damping machine, a charging machine and the like, low heat exchange efficiency and large temperature and water fluctuation caused by water in steam, and improves the stability of energy sources.

Description

Condensate water recovery unit suitable for backpressure rate control
Technical Field
The utility model relates to the technical field of condensate water recovery equipment, in particular to a condensate water recovery device suitable for back pressure rate monitoring.
Background
The workshop adopts a mode of concentrated recovery of closed condensate water at present, and the closed condensate water recovery system is only suitable for the recovery of condensate water under specific working conditions of single steam using equipment or small steam using amount, equal pressure of the steam using equipment and good drainage steam resistance of the drain valve, so that not only is remarkable energy-saving effect achieved, but also the utilization rate of condensate water is improved.
The current situation of workshops is: the steam condensate water is recovered under complex working conditions such as large steam consumption, multiple steam consumption points, wide and scattered steam consumption points, different process steam pressure, poor drainage heat exchange working conditions, multi-section (layer) multi-channel steam supply group drainage or siphon drainage special-shaped steam consumption equipment and the like, and most products cannot be recovered in a truly closed way, so that the problems of incomplete recovery, unsmooth condensate water discharge and steam water carrying are caused; after the production is finished, the steam conveying pipeline inclines towards the tail end, the steam in the pipeline becomes the lowest point of condensed water accumulated at the tail end of the pipeline after being cooled, and when the steam is supplied again, flash evaporation, water hammer and steam lock phenomena occur; in the starting stage of steam supply, the pressure is low, a steam power pump does not have enough power source, condensed water cannot be discharged into a recovery system, a closed condensed water recovery system comprises a loosening and conditioning machine, a blade feeder and other devices, and the loosening and conditioning machine heats and humidifies tobacco flakes subjected to vacuum conditioning; the blade feeder feeds the loose blades, and simultaneously heats and humidifies the blades through compensation steam, the working pressure of the compensation steam is different between the loosening damping machine and the blade feeder, and condensed water generated by the loosening damping machine and the blade feeder needs steam as power to drain the condensed water into the closed condensed water recovery system.
In the application environment of the traditional condensate recovery equipment, when the working steam pressure of a plurality of steam-using equipment is lower than the system pressure of a closed condensate recovery system, condensate is caused to be retained in a recovery pipeline or equipment and cannot be discharged in a concentrated mode, the condensate which cannot be discharged or is not discharged smoothly enters the system along with compensation steam, water fluctuation is caused, outlet water and hot air temperature are influenced, the temperature of hot air is unstable, the discharge is not smooth, the space in a recovery box is fermented and mildewed due to the fact that high-temperature condensate exists for a long time, peculiar smell is generated, peculiar smell gas can be wrapped in the moisture, and is emitted from a sewage outlet, so that the production environment is polluted, and the product quality and the taste of cigarettes are influenced.
Disclosure of Invention
The utility model aims to provide a condensate water recovery device suitable for back pressure rate monitoring, which is used for collecting and discharging condensate water of a plurality of steam-using devices in a concentrated manner, solving the problem of unsmooth discharge of the condensate water, ensuring the stability of water and temperature in a recovery tank and avoiding long-time leaving of high-temperature condensate water in the recovery tank or a recovery pipeline space.
The utility model provides a condensate water recovery device suitable for back pressure rate monitoring, which comprises a recovery tank and a control tank, wherein a soft water coil pipe is paved in the recovery tank, a temperature sensor and a water level sensor are arranged in the recovery tank, a plurality of drain holes are formed in the soft water coil pipe, a water inlet pipe of the soft water coil pipe penetrates through the recovery tank and extends to the outside of the recovery tank to be connected with a soft water source, a soft water control device is arranged on the water inlet pipe, a discharge pipeline and a discharge pipeline are connected to the outer side surface of the recovery tank, a discharge control device is arranged on the discharge pipeline, and the soft water control device, the discharge control device and the discharge control device are respectively and electrically connected with the control tank.
Further, the top surface slope of recovery case sets up, be provided with the damp pipeline of row on the top surface of recovery case.
Further, the control box includes an AI module, an AO module, and an HMI module.
Further, the temperature sensor is horizontally arranged and installed at a position close to the bottom surface of the recovery tank, and the temperature sensor is electrically connected with the AI module.
Further, the water level sensor is vertically arranged and installed at a position close to the side face of the recovery tank, the bottom surface of the water level sensor is identical to the height of the discharge pipeline, and the water level sensor is electrically connected with the AI module.
Further, a sewage pipeline is arranged on the bottom surface of the recovery tank, and an electromagnetic valve is arranged on the sewage pipeline and is electrically connected with the AO module.
Further, the soft water control device comprises a pneumatic film valve and a first flowmeter which are arranged on the water inlet pipe, wherein the pneumatic film valve is connected with a valve positioner and a pressure air source, and the valve positioner is electrically connected with the AO module.
Further, the drain control device comprises a drain trap arranged on the drain pipe, and a drain check valve is arranged between the drain trap and the recovery tank.
Further, the discharge control device comprises a high-temperature water pump arranged on the discharge pipeline, a second flowmeter and a discharge check valve are arranged on one side, far away from the recovery tank, of the high-temperature water pump, the second flowmeter is arranged on the discharge pipeline, and the second flowmeter is electrically connected with the AI module.
Further, a frequency converter is arranged on the high-temperature water pump, and the frequency converter is electrically connected with the AO module.
The utility model solves the problems of unsmooth condensed water discharge, low heat exchange efficiency and large temperature and water fluctuation caused by water in the steam using equipment, prevents the steam from remaining in a pipeline for a long time, and improves the stability of energy.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a second schematic diagram of the structure of the present utility model;
FIG. 3 is a schematic view of the structure of the soft water coil of the present utility model;
reference numerals illustrate:
in the figure: 1-recovery tank, 2-moisture removal pipe, 3-soft water coil, 4-drain hole, 5-temperature sensor, 6-water level sensor, 7-water inlet pipe, 8-sewer pipe, 9-solenoid valve, 10-pneumatic membrane valve, 11-first flowmeter, 12-valve positioner, 13-air source, 14-softened water source, 15-steam trap, 16-discharge check valve, 17-high temperature water pump, 18-second flowmeter, 19-discharge check valve, 20-frequency converter, 21-discharge pipe, 22-discharge pipe, 23-HMI module, 24-PLC module, 25-AI module, 26-AO module;
Detailed Description
The technical solutions of the present utility model will be clearly and completely described in connection with the embodiments, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more of the described features. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise. Furthermore, the terms "mounted," "connected," "coupled," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Example 1
As shown in fig. 1-3:
the utility model provides a comdenstion water recovery unit suitable for backpressure rate control, includes recovery tank 1 and control box, and recovery tank 1 is the box structure, and the top surface slope of recovery tank 1 sets up, and recovery tank 1 top surface is connected with moisture removal pipeline 2 and communicates with it, sends into peculiar smell dust pelletizing system through the moisture removal pipeline 2 with the moisture that the comdenstion water produced through workshop moisture removal fan and handles, reaches and discharges the requirement after, with moisture to the outer space.
The outer side surface of the recovery tank 1 is connected with a discharge pipeline 21 and a discharge pipeline 22, a discharge control device is arranged on the discharge pipeline 21, a discharge control device is arranged on the discharge pipeline 22, and the soft water control device, the discharge control device and the discharge control device are respectively and electrically connected with the control tank.
The recovery tank 1 is connected to a closed recovery system by means of a discharge conduit 22.
The number of the exhaust pipes 21 in the device is not limited, and the recovery tank 1 can be connected with a plurality of exhaust pipes 21 of the same steam using device.
The control box includes a PLC module 24 and an HMI module 23 electrically connected to the PLC module 24, where the PLC module 24 in this embodiment is a main processing module, the HMI module 23 is a human-machine interface, and the PLC module 24 is provided with an AI module 25 and an AO module 26.
The recovery tank 1 is internally provided with a temperature sensor 5 and a water level sensor 6, the temperature sensor 5 is horizontally arranged and installed at a position close to the bottom surface of the recovery tank 1, and the temperature sensor 5 is electrically connected with the AI module 25; the water level sensor 6 is vertically arranged and installed at a position close to the side surface of the recovery tank 1, the bottom surface of the water level sensor 6 is consistent with the center height of the discharge pipeline 21, and the water level sensor 6 is electrically connected with the AI module 25.
The bottom of the water level sensor 6 is flush with the central height of the discharge pipeline 21, so that the liquid level detected by the water level sensor 6 is guaranteed to be the back pressure of the discharge pipeline 21.
The recovery tank 1 is inside to still to be laid soft water coil pipe 3, is equipped with wash port 4 on the soft water coil pipe 3, and the water inlet pipe 7 of soft water coil pipe 3 runs through recovery tank 1 and extends to recovery tank 1 external connection soft water source 14, is provided with soft water controlling means on the water inlet pipe 7.
The soft water control device comprises a pneumatic membrane valve 10 and a first flowmeter 11 which are arranged on the water inlet pipe 7, wherein the pneumatic membrane valve 10 is electrically connected with the AO module 26, and the pneumatic membrane valve 10 is connected with a pressure air source 13 through a valve positioner 12.
The drain control means comprises a steam trap 15 mounted on a drain line 21, a drain check valve 16 being provided between the steam trap 15 and the recovery tank 1.
The discharge control device comprises a high-temperature water pump 17 arranged on a discharge pipeline 22, a second flowmeter 18 and a discharge check valve 19 which are arranged on the discharge pipeline 22 are arranged on one side of the high-temperature water pump 17 away from the recovery tank 1, and the second flowmeter 18 is electrically connected with an AI module 25.
The high-temperature water pump 17 is provided with a frequency converter 20, and the frequency converter 20 is electrically connected with the AO module 26.
The bottom surface of the recovery tank 1 is provided with a sewage pipeline 8, the sewage pipeline 8 is provided with an electromagnetic valve 9, and the electromagnetic valve 9 is electrically connected with the AO module 26.
The device is applied to back pressure rate monitoring, and the back pressure rate is as follows: the back pressure of the trap is the pressure in the opposite direction to the pressure at the inlet of the trap, the back pressure rate of the trap 15 = (pressure at the drain/inlet) x%, and according to the multiple design the drain pipe 21 with the trap 15 installed is installed at a maximum distance of 0.2 meter from the water surface, the back pressure of the trap is 0.02br, almost close to zero, i.e. zero back pressure rate.
The device is provided with the following modes for monitoring whether the recovery box 1 and the steam using equipment work normally.
The back pressure rate monitoring mode is as follows: the HMI module 23 monitors whether the back pressure rate of the plurality of steam traps 15 is in an allowable range, if the back pressure rate exceeds the allowable range, an audible and visual alarm connected with the HMI module 23 gives an alarm prompt, the high-temperature water pump 17 is forcedly started, condensed water is discharged into the closed recovery system, and when the water level reaches a low water level, the high-temperature water pump 17 is closed no matter whether the back pressure rate is reduced or not, and the water discharge is stopped; at the moment, if the back pressure rate is lower than the allowable value, the alarm automatically disappears; if not, the alarm is continued, and the maintenance and the equipment inspection are prompted, so that the energy-saving effect can be ensured, and the utilization rate of the condensed water is improved.
The water temperature monitoring mode comprises the following steps: the temperature sensor 5 is connected with the AI module 25, the valve positioner 12 of the pneumatic diaphragm valve 10 is connected with the AO module 26, and the frequency converter 20 is connected with the AO module 26. According to the requirement of the whole energy system on the temperature of the condensed water, the upper limit of the temperature of the condensed water in the recovery tank 1 is controlled to be 100 degrees, and as the high-temperature condensed water discharged by the steam trap 15 is mixed with the water stored in the recovery tank 1, when the temperature reaches 80 degrees, the pneumatic film valve 10 of the water inlet pipe 7 is opened, the low-temperature soft water enters the soft water coil pipe 3 after passing through the adjustable pneumatic film valve 10 and the first flowmeter 11, and the soft water is mixed with the condensed water in the recovery tank 1 through the drain hole 4 on the soft water coil pipe 3, so that the aim of reducing the temperature is achieved.
The flow of the soft water is controlled by the opening degree of the valve positioner 12 on the pneumatic film valve 10, the signals collected by the temperature sensor 5 are transmitted to the PLC module 24, after being calculated by a program, the output signals are transmitted to the valve positioner 12, and the valve positioner 12 controls the opening degree of the pneumatic film valve 10.
The smaller the difference between the actual temperature measured by the temperature sensor 5 and the set temperature 100 degrees, the larger the opening of the valve positioner 12, which proves that the water temperature is higher. If the water temperature exceeds 100 DEG, the opening of the valve positioner 12 is 100%, and simultaneously the electromagnetic valve 9 of the sewage pipeline 8 at the bottom of the recovery tank 1 is opened to drain condensed water into the sewage pipeline 8; when the water temperature is lower than 100 ℃, the electromagnetic valve 9 is closed, the valve positioner 12 of the pneumatic film valve 10 is in an open state and still carries out temperature adjustment until the water temperature in the recovery tank 1 reaches the set temperature, so that the overhigh temperature of condensed water in the recovery tank 1 is effectively prevented, and the problems of fermentation, mildew and peculiar smell generation in the recovery tank 1 caused by long-time retention of high-temperature condensed water are effectively solved.
The water level monitoring mode is as follows: the water level sensor 6 is connected to the AI module 25, water level compensation is linked with production signals, and water supplementing and temperature reduction are carried out through the soft water coil 3 in the production stage; after the production is finished, the temperature is reduced by natural cooling, and part of condensed water is stored in the recovery tank 1 for reducing the temperature of the high-temperature condensed water for the next day.
(1) After the production is finished, pipeline steam is converted into condensate water, and because the back pressure of the steam trap 15 is close to zero, and the installation positions of the pipeline and the heat exchange equipment are higher than the recovery tank 1, all condensate water enters the recovery tank 1, the water level is lower than the high water level and the high temperature, the water level sensor 6 and the temperature sensor 5 cannot control the pneumatic film valve 10 of the water inlet pipe 7 to be started, and meanwhile, when the temperature exceeds 80 ℃, soft water cannot be injected, and cooling and water supplementing are not performed. This part of the condensed water is stored in the recovery tank 1 after natural cooling for the next day of use in reducing the temperature of the high-temperature condensed water.
(2) In the production process, the water level sensor 6 and the temperature sensor 5 participate in control, firstly, the condensed water is reduced to be below 100 degrees, and secondly, the condensed water is intermittently discharged into a closed recovery system from the discharge pipeline 22.
If the temperature sensor 5 monitors that the water temperature in the recovery tank 1 exceeds 80 degrees, the high-temperature water pump 17 accelerates the water drainage under the control of the frequency converter 20; under the control of the valve positioner 12, the pneumatic film valve 10 increases the valve opening, the soft water is injected in an acceleration way, and the water temperature in the recovery tank 1 is reduced rapidly until the water temperature is below 80 degrees.
Meanwhile, the condensate water discharge amount can be monitored through the first flowmeter 11 and the second flowmeter 18, after the signals acquired by the first flowmeter 11 and the second flowmeter 18 are input into the PLC module 24, the control program performs subtraction on the flow signals of the first flowmeter 11 and the second flowmeter 18, and the difference value is converted into the condensate water discharge amount of the steam using equipment. By monitoring the discharge amount of the condensed water, whether the steam equipment works normally or not is judged, and when the fluctuation rate of the discharge amount of the condensed water exceeds 5%, the system gives a warning prompt.
The working procedure of this embodiment is: in the production process, condensed water enters the recovery tank 1 through the steam trap 15, is mixed with low-temperature water in the recovery tank 1, the mixed temperature is detected by the temperature sensor 5 and then is input into the PLC module 24, and a control program executes whether to open the pneumatic membrane valve 10 to supplement soft water according to a set program; meanwhile, the water level detected by the water level sensor 6 and the pressure signal detected by the inlet of the steam trap 15 are simultaneously transmitted into the PLC module 24, and after the control program operation, whether the high-temperature water pump 17 is started or not is executed, and the back pressure of each steam trap 15 is detected to meet the requirement.
Moisture generated in the condensed water discharging process is discharged into the atmosphere from the moisture discharging pipeline 2 after being dedusted by peculiar smell.
After the production is finished, the steam in the pipeline and the steam using equipment is changed into condensed water, and then enters the recovery tank 1 through the steam trap 15, and whether the recovery tank 1 is allowed to store more condensed water at the moment is judged according to the water level of the recovery tank 1, and the condensed water is used as low-temperature soft water for cooling the next day.
The utility model solves the problems of unsmooth condensed water discharge, low heat exchange efficiency, high temperature and high water fluctuation caused by water in the steam using equipment, controls the water temperature of the condensed water in the recovery box, prevents the high-temperature condensed water from being left in the pipeline and the recovery box for a long time to cause fermentation and mildew, generates peculiar smell, causes the peculiar smell gas to be wrapped in moisture, is emitted from a sewage outlet, pollutes the production environment, influences the product quality and the smoking taste of cigarettes, eliminates the airlock and water lock phenomena generated by a closed condensed water recovery system, and improves the stability of energy sources.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the same; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the utility model.

Claims (10)

1. Condensate water recovery unit suitable for backpressure rate control, its characterized in that: including collection box and control box, the inside soft water coil pipe that has laid of collection box, the inside temperature sensor and the water level sensor of being provided with of collection box, be equipped with a plurality of wash ports on the soft water coil pipe, soft water coil pipe's income water pipe runs through the collection box and extends to the collection box external connection softens the water source, be provided with soft water controlling means on the income water pipe, be connected with on the collection box lateral surface and arrange pipeline and exhaust pipe, be provided with on the exhaust pipe and arrange into controlling means, be provided with on the exhaust pipe and arrange controlling means, soft water controlling means arrange controlling means with arrange controlling means respectively with control box electric connection.
2. The condensate water recovery apparatus adapted for back pressure monitoring as claimed in claim 1, wherein: the top surface slope setting of collection box, be provided with the damp pipeline of row on the top surface of collection box.
3. The condensate water recovery apparatus adapted for back pressure monitoring as claimed in claim 1, wherein: the control box comprises an AI module, an AO module and an HMI module.
4. A condensate water recovery apparatus adapted for back pressure monitoring as defined in claim 3, wherein: the temperature sensor is horizontally arranged and installed at a position close to the bottom surface of the recovery box, and is electrically connected with the AI module.
5. A condensate water recovery apparatus adapted for back pressure monitoring as defined in claim 3, wherein: the water level sensor is vertically arranged and installed at a position close to the side face of the recovery tank, the bottom surface of the water level sensor is identical to the height of the discharge pipeline, and the water level sensor is electrically connected with the AI module.
6. A condensate water recovery apparatus adapted for back pressure monitoring as defined in claim 3, wherein: the recycling bin is characterized in that a sewage pipeline is arranged on the bottom surface of the recycling bin, an electromagnetic valve is arranged on the sewage pipeline, and the electromagnetic valve is electrically connected with the AO module.
7. A condensate water recovery apparatus adapted for back pressure monitoring as defined in claim 3, wherein: the soft water control device comprises a pneumatic film valve and a first flowmeter which are arranged on the water inlet pipe, wherein the pneumatic film valve is connected with a valve positioner and a pressure air source, and the valve positioner is electrically connected with the AO module.
8. A condensate water recovery apparatus adapted for back pressure monitoring as defined in claim 3, wherein: the drain control device comprises a drain trap arranged on the drain pipeline, and a drain check valve is arranged between the drain trap and the recovery tank.
9. A condensate water recovery apparatus adapted for back pressure monitoring as defined in claim 3, wherein: the discharge control device comprises a high-temperature water pump arranged on the discharge pipeline, a second flowmeter and a discharge check valve are arranged on one side, far away from the recovery tank, of the high-temperature water pump, and the second flowmeter is electrically connected with the AI module.
10. The condensate water recovery apparatus adapted for back pressure monitoring as recited in claim 9, wherein: the high-temperature water pump is provided with a frequency converter, and the frequency converter is electrically connected with the AO module.
CN202220973442.4U 2022-04-25 2022-04-25 Condensate water recovery unit suitable for backpressure rate control Active CN219454726U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220973442.4U CN219454726U (en) 2022-04-25 2022-04-25 Condensate water recovery unit suitable for backpressure rate control

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220973442.4U CN219454726U (en) 2022-04-25 2022-04-25 Condensate water recovery unit suitable for backpressure rate control

Publications (1)

Publication Number Publication Date
CN219454726U true CN219454726U (en) 2023-08-01

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ID=87379917

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220973442.4U Active CN219454726U (en) 2022-04-25 2022-04-25 Condensate water recovery unit suitable for backpressure rate control

Country Status (1)

Country Link
CN (1) CN219454726U (en)

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