CN219446049U - An automatic material control detection device for sheet production - Google Patents
An automatic material control detection device for sheet production Download PDFInfo
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- CN219446049U CN219446049U CN202320087502.7U CN202320087502U CN219446049U CN 219446049 U CN219446049 U CN 219446049U CN 202320087502 U CN202320087502 U CN 202320087502U CN 219446049 U CN219446049 U CN 219446049U
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- 239000000463 material Substances 0.000 title claims abstract description 72
- 238000001514 detection method Methods 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000005303 weighing Methods 0.000 claims abstract description 30
- 239000002994 raw material Substances 0.000 claims abstract description 16
- 230000005611 electricity Effects 0.000 claims 6
- 101100408455 Arabidopsis thaliana PLC7 gene Proteins 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 3
- 238000004886 process control Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
本实用新型属于片材生产技术领域，公开了一种片材生产的自动控料检测装置，包括：操作面板(15)、PLC(10)、配料系统PLC(11)和多个配料系统(12、13、14)；操作面板与PLC电连接，PLC与配料系统PLC电连接，配料系统PLC分别和多个配料系统电连接，每个配料系统都具有配料罐、原料罐、称重仪(1、4、7)、称重控制器(2、5、8)和控料低料位检测开关(3、6、9)。本实用新型能够精准的根据每个规格的生产工艺对每台挤出机的配料系统进行控料，并降低劳动强度。
The utility model belongs to the technical field of sheet material production and discloses an automatic material control detection device for sheet material production, comprising: an operation panel (15), a PLC (10), a batching system PLC (11) and a plurality of batching systems (12) , 13, 14); the operation panel is electrically connected to the PLC, the PLC is electrically connected to the batching system PLC, and the batching system PLC is electrically connected to multiple batching systems respectively. Each batching system has a batching tank, a raw material tank, and a weighing instrument (1 , 4, 7), weighing controller (2, 5, 8) and low material level detection switch (3, 6, 9). The utility model can precisely control the batching system of each extruder according to the production process of each specification, and reduce labor intensity.
Description
技术领域technical field
本实用新型属于片材生产技术领域，尤其涉及一种片材生产的自动控料检测装置。The utility model belongs to the technical field of sheet material production, in particular to an automatic material control detection device for sheet material production.
背景技术Background technique
BOPS片材生产在生产的过程中转换规格时，使用不同的原料需要人工控料，而人员控料是通过经验或者时间来把控开、关配料系统，控料方式比较粗糙，而且偶尔因为人为疏忽导致配料系统缺料，片材生产断片，甚至停机。人工控料中间转换时间产生的废品较多。When the specifications of BOPS sheets are changed during the production process, the use of different raw materials requires manual material control, and personnel control is based on experience or time to control the opening and closing of the batching system. The material control method is relatively rough, and occasionally due to artificial Negligence leads to material shortage in the batching system, broken sheet production, and even downtime. There are more waste products generated during the transition time of manual material control.
然而，现有技术中亟需一种能够精准的根据每个规格的生产工艺对每台挤出机的配料系统进行控料的自动控料检测装置，以保证控料准确性并降低劳动强度。However, in the prior art, there is an urgent need for an automatic material control detection device that can accurately control the material of the batching system of each extruder according to the production process of each specification, so as to ensure the accuracy of material control and reduce labor intensity.
实用新型内容Utility model content
本实用新型实施例的目的在于提供一种片材生产的自动控料检测装置，能够精准的根据每个规格的生产工艺对每台挤出机的配料系统进行控料，并降低劳动强度。The purpose of the embodiment of the utility model is to provide an automatic material control detection device for sheet material production, which can accurately control the material of the batching system of each extruder according to the production process of each specification, and reduce labor intensity.
本实用新型实施例是这样实现的：The utility model embodiment is realized like this:
一种片材生产的自动控料检测装置，包括：An automatic material control detection device for sheet material production, comprising:
操作面板、PLC、配料系统PLC和多个配料系统；操作面板与PLC电连接，PLC与配料系统PLC电连接，配料系统PLC分别和多个配料系统电连接，每个配料系统都具有配料罐、原料罐、称重仪、称重控制器和控料低料位检测开关，称重仪与称重控制器电连接，所有的称重控制器与PLC电连接，所有的控料低料位检测开关与PLC电连接，所述控料低料位检测开关安装在每个配料系统中配料罐内的低位位置，称重仪安装在配料罐的入口处，配料罐分别与各种原料罐连通。Operation panel, PLC, batching system PLC and multiple batching systems; the operation panel is electrically connected to the PLC, the PLC is electrically connected to the batching system PLC, and the batching system PLC is electrically connected to multiple batching systems. Each batching system has a batching tank, Raw material tank, weighing instrument, weighing controller and material control low material level detection switch, weighing instrument is electrically connected with weighing controller, all weighing controllers are electrically connected with PLC, all material control low material level detection The switch is electrically connected to the PLC, and the low material level detection switch for controlling the material is installed at a low position in the batching tank in each batching system, and the weighing instrument is installed at the entrance of the batching tank, and the batching tanks are respectively connected with various raw material tanks.
其中，所述原料罐至少为4个。Wherein, there are at least four raw material tanks.
其中，每个原料罐内都设置有控料低料位检测开关，位于原料罐的低位位置。Wherein, each raw material tank is provided with a material control low material level detection switch, which is located at the low position of the raw material tank.
本实用新型实施例通过PLC调用所需物料的数据，通过电子称重的方式，将各种所需的物料准确称取，由配料系统PLC来执行启用的配料系统，可以精准控料，减少中间转换产量损失。In the embodiment of the utility model, the data of the required materials is called by the PLC, and various required materials are accurately weighed by means of electronic weighing, and the batching system activated by the batching system PLC can accurately control the materials and reduce the intermediate Conversion yield loss.
附图说明Description of drawings
图1是本实用新型片材生产的自动控料检测装置原理图。Fig. 1 is a schematic diagram of the automatic material control detection device for sheet material production of the utility model.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本实用新型进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本实用新型，并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
以下结合具体实施例对本实用新型的具体实现进行详细描述：The concrete realization of the present utility model is described in detail below in conjunction with specific embodiment:
如图1所示，一种片材生产的自动控料检测装置，包括：As shown in Figure 1, an automatic material control detection device for sheet production, including:
操作面板15、PLC10、配料系统PLC11和多个配料系统(12、13、14)；操作面板与PLC电连接，PLC与配料系统PLC电连接，配料系统PLC分别和多个配料系统电连接，每个配料系统都具有配料罐、原料罐、称重仪(1、4、7)、称重控制器(2、5、8)和控料低料位检测开关(3、6、9)，称重仪与称重控制器电连接，所有的称重控制器与PLC电连接，所有的控料低料位检测开关与PLC电连接，所述控料低料位检测开关安装在每个配料系统中配料罐内的低位位置，称重仪安装在配料罐的入口处，配料罐分别与各种原料罐连通。Operation panel 15, PLC10, batching system PLC11 and multiple batching systems (12, 13, 14); the operation panel is electrically connected to the PLC, the PLC is electrically connected to the batching system PLC, and the batching system PLC is electrically connected to multiple batching systems respectively. Each batching system has batching tanks, raw material tanks, weighing instruments (1, 4, 7), weighing controllers (2, 5, 8) and low material level detection switches for controlling materials (3, 6, 9). The weighing instrument is electrically connected to the weighing controller, all the weighing controllers are electrically connected to the PLC, and all the material control low material level detection switches are electrically connected to the PLC, and the material control low material level detection switch is installed in each batching system In the low position in the middle batching tank, the weighing instrument is installed at the entrance of the batching tank, and the batching tank is connected with various raw material tanks respectively.
其中，所述原料罐至少为4个。Wherein, there are at least four raw material tanks.
其中，每个原料罐内都设置有控料低料位检测开关，位于原料罐的低位位置。Wherein, each raw material tank is provided with a material control low material level detection switch, which is located at the low position of the raw material tank.
图中的具体原理为：The specific principles in the figure are:
一：在操作面板15设置好各个规格的片材产品的工艺数据，然后保存到PLC中。One: Set the process data of sheet products of various specifications on the operation panel 15, and then save them in the PLC.
二：在操作面板15中选择需要控料的产品，然后点击启动，通过PLC 10控制配料系统PLC11,配料系统PLC11控制3号机配料系统12、1号机配料系统13、2号机配料系统14停止工作。称重仪(1、4、7)将重量信号转换成电信号，分别传送到称重控制器(2、5、8)，称重控制器(2、5、8)将重量信号传送到PLC10，控料低料位检测开关(3、6、9)将开关信号传送到PLC10。Two: Select the product that needs to be controlled in the operation panel 15, and then click Start to control the batching system PLC11 through PLC 10, and the batching system PLC11 controls the batching system 12 of No. 3 machine, the batching system 13 of No. 1 machine, and the batching system 14 of No. 2 machine stop working. The weighing instrument (1, 4, 7) converts the weight signal into an electrical signal, and transmits it to the weighing controller (2, 5, 8) respectively, and the weighing controller (2, 5, 8) transmits the weight signal to the PLC10 , Control the low material level detection switch (3, 6, 9) to transmit the switch signal to PLC10.
三：当称重控制器2检测到的重量达到工艺控料量，或者控料低料位检测开关3动作时，PLC10控制配料系统PLC 11,配料系统PLC11控制1号机配料系统13启动，开始启动该配料系统。当称重控制器5检测到的重量达到工艺控料量，或者控料低料位检测开关6动作时，PLC 10控制配料系统PLC 11,配料系统PLC 11控制2号机配料系统14启动，开始启动该配料系统。当称重控制器8检测到的重量达到工艺控料量，或者控料低料位检测开关9动作时，PLC10控制配料系统PLC 11,配料系统PLC11控制3号机配料系统12启动，开始启动该配料系统。Three: When the weight detected by the weighing controller 2 reaches the process control material amount, or when the control material low material level detection switch 3 is activated, PLC10 controls the batching system PLC 11, and the batching system PLC11 controls the No. 1 machine batching system 13 to start and start Start the ingredient system. When the weight detected by the weighing controller 5 reaches the process control material amount, or when the control material low material level detection switch 6 is activated, the PLC 10 controls the batching system PLC 11, and the batching system PLC 11 controls the No. 2 machine batching system 14 to start and start Start the ingredient system. When the weight detected by the weighing controller 8 reaches the process control material amount, or when the control material low material level detection switch 9 is activated, PLC10 controls the batching system PLC 11, and the batching system PLC11 controls the start of the batching system 12 of No. 3 machine to start the Ingredients system.
在配料系统的玻璃料斗安装称重设备和控料低料位检测开关，根据工艺要求在操作作面板上设置好每个规格产品控料时间与重量，并保存到PLC中。当需要控料，选择需要控料产品规格，点击启动，PLC控制配料系统停止工作，控料开始，称重检测装置将重量信号传送到PLC，当玻璃料斗内的配料量到达控料量时，或者控料低料位检测开关动作时，PLC传送信号给各台挤出机配料系统，开始启动配料系统。Install weighing equipment and low material level detection switches for material control in the glass hopper of the batching system, set the material control time and weight of each specification product on the operation panel according to the process requirements, and save them in the PLC. When material control is required, select the product specifications that need to be controlled, click start, the PLC controls the batching system to stop working, and the material control starts. The weighing detection device transmits the weight signal to the PLC. When the batching amount in the glass hopper reaches the control amount, Or when the material control low material level detection switch is activated, the PLC sends a signal to the batching system of each extruder to start the batching system.
本实用新型的实施例中，用于BOPS片材生产过程中转换规格时，需要转换不同原料，自动控料。本实用新型实施例通过PLC调用所需物料的数据，通过电子称重的方式，将各种所需的物料准确称取，由配料系统PLC来执行启用的配料系统，可以精准控料，减少中间转换产量损失。In the embodiment of the present utility model, when used for converting specifications in the production process of BOPS sheets, it is necessary to convert different raw materials and automatically control materials. In the embodiment of the utility model, the data of the required materials is called by the PLC, and various required materials are accurately weighed by means of electronic weighing, and the batching system activated by the batching system PLC can accurately control the materials and reduce the intermediate Conversion yield loss.
以上所述仅为本实用新型的较佳实施例而已，并不用于限制本实用新型，凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等，均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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| CN202320087502.7U CN219446049U (en) | 2023-01-30 | 2023-01-30 | An automatic material control detection device for sheet production |
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| CN202320087502.7U CN219446049U (en) | 2023-01-30 | 2023-01-30 | An automatic material control detection device for sheet production |
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