CN219446049U - Automatic material control detection device for sheet production - Google Patents
Automatic material control detection device for sheet production Download PDFInfo
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- CN219446049U CN219446049U CN202320087502.7U CN202320087502U CN219446049U CN 219446049 U CN219446049 U CN 219446049U CN 202320087502 U CN202320087502 U CN 202320087502U CN 219446049 U CN219446049 U CN 219446049U
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- batching
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- batching system
- weighing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model belongs to the technical field of sheet production, and discloses an automatic material control detection device for sheet production, which comprises the following components: an operation panel (15), a PLC (10), a batching system PLC (11) and a plurality of batching systems (12, 13, 14); the operation panel is electrically connected with the PLC, the PLC is electrically connected with the batching system PLC, the batching system PLC is electrically connected with a plurality of batching systems respectively, and each batching system is provided with a batching tank, a raw material tank, weighing meters (1, 4 and 7), weighing controllers (2, 5 and 8) and a material control low material level detection switch (3, 6 and 9). The utility model can accurately control the material distribution system of each extruder according to the production process of each specification, and reduce the labor intensity.
Description
Technical Field
The utility model belongs to the technical field of sheet production, and particularly relates to an automatic material control detection device for sheet production.
Background
When the specification is changed in the production process of the BOPS sheet material, manual material control is needed for using different raw materials, and the manual material control is to control the on-off of the batching system through experience or time, so that the batching system is rough in material control mode, and the batching system is in shortage occasionally caused by human negligence, and the sheet material production is broken, even stopped. The waste products generated by the manual material control middle conversion time are more.
However, there is a need in the art for an automatic material control and detection device that can accurately control the material of the material distribution system of each extruder according to the production process of each specification, so as to ensure the accuracy of material control and reduce the labor intensity.
Disclosure of Invention
The embodiment of the utility model aims to provide an automatic material control detection device for sheet production, which can accurately control the material of a batching system of each extruder according to the production process of each specification and reduce the labor intensity.
The embodiment of the utility model is realized as follows:
an automatic control material detection device of sheet production includes:
the system comprises an operation panel, a PLC, a batching system PLC and a plurality of batching systems; the operation panel is connected with PLC electricity, and PLC is connected with batching system PLC electricity, and batching system PLC is connected with a plurality of batching systems electricity respectively, and every batching system all has batching jar, head tank, weighing instrument, weighing controller and accuse material low level detection switch, and weighing instrument is connected with weighing controller electricity, and all weighing controller is connected with PLC electricity, and all accuse material low level detection switch is connected with PLC electricity, accuse material low level detection switch installs the low position in the batching jar in every batching system, and the entrance at the batching jar is installed to the weighing instrument, and the batching jar communicates with various head tanks respectively.
Wherein, the feed tank is 4 at least.
Wherein, all be provided with accuse material low level detection switch in every head tank, be located the low level position of head tank.
According to the embodiment of the utility model, the data of the required materials are called by the PLC, various required materials are accurately weighed in an electronic weighing mode, and the started batching system is executed by the batching system PLC, so that the materials can be accurately controlled, and the yield loss of intermediate conversion is reduced.
Drawings
FIG. 1 is a schematic diagram of an automatic material control and detection device for sheet production according to the present utility model.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
The following describes in detail the implementation of the present utility model in connection with specific embodiments:
as shown in fig. 1, an automatic material control detection device for sheet production includes:
an operation panel 15, a PLC10, a batching system PLC11 and a plurality of batching systems (12, 13, 14); the operation panel is connected with PLC electricity, PLC is connected with batching system PLC electricity, batching system PLC is connected with a plurality of batching systems electricity respectively, every batching system all has batching jar, head tank, weighing instrument (1, 4, 7), weighing controller (2, 5, 8) and accuse material low level detection switch (3, 6, 9), weighing instrument is connected with weighing controller electricity, all weighing controller are connected with PLC electricity, all accuse material low level detection switch is connected with PLC electricity, accuse material low level detection switch installs the low position in the batching jar in every batching system, the entrance at the batching jar is installed to the weighing instrument, the batching jar communicates with various head tanks respectively.
Wherein, the feed tank is 4 at least.
Wherein, all be provided with accuse material low level detection switch in every head tank, be located the low level position of head tank.
The specific principle in the figure is as follows:
and (3) a step of: process data of sheet products of respective specifications are set on the operation panel 15, and then stored in the PLC.
And II: the product needing material control is selected from the operation panel 15, then clicking is started, the PLC10 is used for controlling the batching system PLC11, and the batching system PLC11 is used for controlling the No. 3 batching system 12, the No. 1 batching system 13 and the No. 2 batching system 14 to stop working. The weighing instrument (1, 4, 7) converts weight signals into electric signals, the electric signals are respectively transmitted to the weighing controllers (2, 5, 8), the weighing controllers (2, 5, 8) transmit the weight signals to the PLC10, and the material control low material level detection switches (3, 6, 9) transmit switch signals to the PLC10.
Thirdly,: when the weight detected by the weighing controller 2 reaches the process control material quantity or the control material low level detection switch 3 acts, the PLC10 controls the batching system PLC11, the batching system PLC11 controls the batching system 13 of the No. 1 machine to start, and the batching system starts to start. When the weight detected by the weighing controller 5 reaches the process control material quantity or the control material low level detection switch 6 acts, the PLC10 controls the batching system PLC11, the batching system PLC11 controls the No. 2 machine batching system 14 to start, and the batching system starts to start. When the weight detected by the weighing controller 8 reaches the process control material quantity or the control material low level detection switch 9 acts, the PLC10 controls the batching system PLC11, the batching system PLC11 controls the batching system 12 of the No. 3 machine to start, and the batching system starts to start.
A weighing device and a material control low material level detection switch are arranged on a glass hopper of a batching system, and the material control time and weight of each specification product are set on an operation panel according to the process requirements and stored in a PLC. When the material is required to be controlled, the specification of a product to be controlled is selected, clicking is started, the PLC controls the batching system to stop working, the material control is started, the weighing detection device transmits a weight signal to the PLC, and when the batching amount in the glass hopper reaches the material control amount, or when the material control low material level detection switch acts, the PLC transmits a signal to each extruder batching system, and the batching system is started.
In the embodiment of the utility model, when the method is used for converting specifications in the production process of BOPS sheets, different raw materials are required to be converted, and the materials are automatically controlled. According to the embodiment of the utility model, the data of the required materials are called by the PLC, various required materials are accurately weighed in an electronic weighing mode, and the started batching system is executed by the batching system PLC, so that the materials can be accurately controlled, and the yield loss of intermediate conversion is reduced.
The foregoing description of the preferred embodiment of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.
Claims (3)
1. An automatic accuse material detection device of sheet production, characterized in that includes:
the system comprises an operation panel, a PLC, a batching system PLC and a plurality of batching systems; the operation panel is connected with PLC electricity, and PLC is connected with batching system PLC electricity, and batching system PLC is connected with a plurality of batching systems electricity respectively, and every batching system all has batching jar, head tank, weighing instrument, weighing controller and accuse material low level detection switch, and weighing instrument is connected with weighing controller electricity, and all weighing controller is connected with PLC electricity, and all accuse material low level detection switch is connected with PLC electricity, accuse material low level detection switch installs the low position in the batching jar in every batching system, and the entrance at the batching jar is installed to the weighing instrument, and the batching jar communicates with various head tanks respectively.
2. An automatic control material detection apparatus for sheet material production according to claim 1, wherein: the number of the raw material tanks is at least 4.
3. An automatic control material detection apparatus for sheet material production according to claim 2, wherein: and each raw material tank is internally provided with a material control low level detection switch which is positioned at the low level of the raw material tank.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320087502.7U CN219446049U (en) | 2023-01-30 | 2023-01-30 | Automatic material control detection device for sheet production |
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CN202320087502.7U CN219446049U (en) | 2023-01-30 | 2023-01-30 | Automatic material control detection device for sheet production |
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CN219446049U true CN219446049U (en) | 2023-08-01 |
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CN202320087502.7U Active CN219446049U (en) | 2023-01-30 | 2023-01-30 | Automatic material control detection device for sheet production |
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2023
- 2023-01-30 CN CN202320087502.7U patent/CN219446049U/en active Active
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