CN102424124A - High-speed automatic quantitative packaging machine for friction material - Google Patents

High-speed automatic quantitative packaging machine for friction material Download PDF

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Publication number
CN102424124A
CN102424124A CN2011103922727A CN201110392272A CN102424124A CN 102424124 A CN102424124 A CN 102424124A CN 2011103922727 A CN2011103922727 A CN 2011103922727A CN 201110392272 A CN201110392272 A CN 201110392272A CN 102424124 A CN102424124 A CN 102424124A
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CN
China
Prior art keywords
bay
lift
goods
container
weighing controller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2011103922727A
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Chinese (zh)
Inventor
于力革
朱建鸿
高美凤
王福会
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Jiangnan University
Original Assignee
Jiangnan University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangnan University filed Critical Jiangnan University
Priority to CN2011103922727A priority Critical patent/CN102424124A/en
Publication of CN102424124A publication Critical patent/CN102424124A/en
Pending legal-status Critical Current

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Abstract

The invention provides a high-speed automatic quantitative packaging machine for a friction material. The machine comprises a storage silo, a spiral conveyor, a distribution mechanism, a containing box, a lifting platform, a weighing mechanism, a positioning component and a control box from top to bottom, wherein a stirrer is arranged in the storage silo; a discharge hole of the storage silo is connected with the spiral conveyor; a discharge hole of the spiral conveyor is connected with the distribution mechanism; the containing box is arranged below the distribution mechanism, and is arranged on the lifting platform; a weight sensor is arranged on the lower part of the lifting platform; the positioning component comprises an approach switch and a magnetic switch; the control box comprises a weighing controller, a frequency converter of the spiral conveyor, a weight transmitter, a display, a keyboard and an alarm device; the output end of the weighing controller is connected with the stirrer, the distribution mechanism, a motor of the lifting platform, the display and the alarm device; and an input end of the weighing controller is connected with the keyboard and the positioning component. The invention has the advantage that: the high-speed automatic quantitative packaging machine automatically completes a packaging task by setting packaging weight according to requirements, and has high accuracy and flexibility.

Description

The High-Speed Automatic quantitative racking machine of friction material
Technical field
The present invention relates to a kind of automatic subpackaging equipment of material, especially a kind of automatic ration racking machine that is used for automobile brake sheet process industry friction material.
Background technology
In the brake flat production process of auto trade, friction material need be divided into the unit of Different Weight after mix, be used for later process production.All accomplished through manual operation in the past.Labor strength is big, and production efficiency is low, measures inaccurately, and product design is difficult to be guaranteed.Therefore need use a kind of fast effectively, the equipment of accurate measurement is in order to guarantee the quality of brake facing.
Summary of the invention
The objective of the invention is to overcome the deficiency that exists in the prior art, provide ferrodo High-Speed Automatic quantitative racking machine, its accuracy rate is high, alerting ability is good, mainly solve produce in labour intensity big, metering is inaccurate, be easy to generate technical matters such as error.
According to technical scheme provided by the invention; The High-Speed Automatic quantitative racking machine of said friction material comprises in the racking machine shell: storage bin, conveyor screw, material-feeding mechanism, goods-container, bay-lift, Weighing mechanism, positioning component, control box from top to bottom successively; Said storage bin is bucket shape, and mixer is installed in the lower end discharge, storage bin; The discharge gate of storage bin is connected with conveyor screw; The discharging opening of conveyor screw connects material-feeding mechanism, below material-feeding mechanism, is provided with goods-container, and goods-container is placed on the bay-lift; Bay-lift is by air cylinder driven, and the bay-lift bottom is provided with weight sensor; The racking machine shell is provided with door, by air cylinder driven; Whether said positioning component comprises near switch, magnetic switch, is installed in goods-container near switch and puts in place by the position, be used to detect goods-container and push and put in place; Magnetic switch is installed in bay-lift respectively and elects cylinder and drive on the cylinder with door, is used to detect cylinder and elects and put in place and door is closed and put in place;
Said control box comprises: the frequency converter of weighing controller, conveyor screw, weight transmitter, telltale, keyboard, warning device; Weight sensor connects said weighing controller through the weight transmitter; The mouth of weighing controller connects the motor of mixer, the motor of material-feeding mechanism, motor, telltale and the warning device of bay-lift, and the input end of weighing controller connects said keyboard, positioning component.
Said weighing controller connects two photoelectric switchs, separately is arranged at the both sides of racking machine operator's station, is used for inductive operation personnel both hands, sends and opens or closes gate signal.
Advantage of the present invention is: set packing weight as required, accomplish the packing task automatically, accuracy rate is high, and alerting ability is good; Improved production efficiency, cost-cutting.
Description of drawings
Fig. 1 integral structure figure of the present invention.
Fig. 2 is the circuit block diagram of control system of the present invention.
Fig. 3 is an operator's station scheme drawing of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is described further.
As shown in Figure 1, this racking machine comprises storage bin 1, mixer 2, conveyor screw 3, material-feeding mechanism 4, goods-container 5, bay-lift 6, Weighing mechanism 7, positioning component 8, control box.Said storage bin 1 is bucket shape, and the lower end discharge is installed mixer 2 in the storage bin 1; The discharge gate of storage bin 1 is connected with conveyor screw 3; The discharging opening of conveyor screw 3 connects material-feeding mechanism 4, below material-feeding mechanism 4, is provided with goods-container 5, and goods-container 5 is placed on the bay-lift 6; Bay-lift is by air cylinder driven, and bay-lift 6 bottoms are provided with weight sensor 7.The racking machine shell is a hermetically-sealed construction, is provided with a door at its front panel middle part, uses air cylinder driven.Whether said positioning component 8 comprises near switch, magnetic switch, and it is other to be installed in goods-container 5 near switch, be used to detect goods-container 5 and push and put in place; Magnetic switch is installed in bay-lift 6 respectively and elects cylinders and drive on the cylinder with door, is used to detect cylinder and elects and put in place and door is closed and put in place.
Mixer 2 makes the material in the storage bin 1 not produce the knot doming effect, is convenient to material and flows smoothly.Conveyor screw 3 is pushed to material in the goods-container 5.Material-feeding mechanism 4 is evenly distributed on material in the goods-container 5.Material-feeding mechanism 4 usefulness cranks drive, and are installed in the discharging opening position of conveyor screw 3.Weighing mechanism 7 is responsible for the weight of material in the weighing goods-container 5.The position of the position of positioning component 8 responsible supervision goods-containers 5, bay-lift 6 positions, door.Control box is the control core of racking machine.
The racking machine bottom is a control box, and the installation and control element is simultaneously as operator's station.Like Fig. 2, shown in 3, control box comprises weighing controller, frequency converter, weight transmitter, telltale 9, keyboard 10, warning device etc.Weight sensor 7 connects said weighing controller through the weight transmitter; The mouth of weighing controller connects motor, telltale 9 and the warning device of mixer 2, material-feeding mechanism 4, bay-lift 6, and the input end of weighing controller connects said keyboard 10, positioning component 8.
Positioning component 8 is made up of electronic switch, and concrete form has near switch, magnetic switch etc., and they send signal and give weighing controller, are used for the detection position.Be installed in goods-container 5 near switch and put in place by the position, if goods-container 5 is not put into the position of regulation, then do not send signal, weighing controller is failure to actuate.Magnetic switch is installed in bay-lift respectively and elects on cylinder and the door driving cylinder.Elect when cylinder and to put in place or door is closed and put in place, magnetic switch sends signal.Weighing controller also connects two photoelectric switchs 11, is installed in the anterior left and right sides of racking machine operator's station respectively, and is as shown in Figure 3, is used for operating personal and makes and with the hands open or close the packing gate.
Through the gravimetric value of the each packing of keyboard to set up, start-up system then.Pin photoelectric switch by the operating personal both hands, the packing gate is opened, and goods-container 5 is pushed on the bay-lift 6.Work as correct position, send signal near switch, the packing gate is closed, otherwise, report to the police, be responsible for adjusting the position of goods-container 5 by operating personal.Door closes, and bay-lift 6 rises, and the rear screw conveyer 3 that puts in place starts, and mixer 2 and material-feeding mechanism 4 also start simultaneously, constantly with mass transport in goods-container 5.Weighing controller real time recording gravimetric value is weighed when requiring when reaching, and sends signal, stops to feed in raw material.Bay-lift 6 descends, and open at the back door that puts in place, and goods-container 5 is released.Get a chest again, beginning branch process of assembling next time.
Frequency converter in the control box can make conveyor screw 3 conversion rotating speeds, satisfies the transport requirement of different material.
Said weighing controller is made up of microprocessor, A/D conversion, D/A conversion, power output control, power source conversion, keyboard, telltale and serial communication interface.It is responsible for the control with attendant equipment of accurately weighing to material.

Claims (2)

1. the High-Speed Automatic quantitative racking machine of friction material; It is characterized in that, in the racking machine shell, comprise successively from top to bottom: storage bin (1), conveyor screw (3), material-feeding mechanism (4), goods-container (5), bay-lift (6), Weighing mechanism (7), positioning component (8), control box; Said storage bin (1) is bucket shape, and mixer (2) is installed in the lower end discharge, storage bin (1); The discharge gate of storage bin (1) is connected with conveyor screw (3); The discharging opening of conveyor screw (3) connects material-feeding mechanism (4), is provided with goods-container (5) in the below of material-feeding mechanism (4), and goods-container (5) is placed on the bay-lift (6); Bay-lift (6) is by air cylinder driven, and bay-lift (6) bottom is provided with weight sensor (7); The racking machine shell is provided with door, by air cylinder driven; Whether said positioning component (8) comprises near switch, magnetic switch, is installed in goods-container (5) near switch and puts in place by the position, be used to detect goods-container (5) and push and put in place; Magnetic switch is installed in bay-lift (6) respectively and elects cylinder and drive on the cylinder with door, is used to detect cylinder and elects and put in place and door is closed and put in place;
Said control box comprises: weighing controller, the frequency converter of conveyor screw (3), weight transmitter, telltale, keyboard, warning device; Weight sensor (7) connects said weighing controller through the weight transmitter; The mouth of weighing controller connects the motor of mixer (2), the motor of material-feeding mechanism (4), motor, telltale and the warning device of bay-lift (6), and the input end of weighing controller connects said keyboard, positioning component (8).
2. the High-Speed Automatic quantitative racking machine of friction material according to claim 1 is characterized in that, said weighing controller connects two photoelectric switchs, separately is arranged at the both sides of racking machine operator's station, is used for inductive operation personnel both hands, sends and opens or closes gate signal.
CN2011103922727A 2011-12-01 2011-12-01 High-speed automatic quantitative packaging machine for friction material Pending CN102424124A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011103922727A CN102424124A (en) 2011-12-01 2011-12-01 High-speed automatic quantitative packaging machine for friction material

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Application Number Priority Date Filing Date Title
CN2011103922727A CN102424124A (en) 2011-12-01 2011-12-01 High-speed automatic quantitative packaging machine for friction material

Publications (1)

Publication Number Publication Date
CN102424124A true CN102424124A (en) 2012-04-25

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CN (1) CN102424124A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104925284A (en) * 2014-03-19 2015-09-23 黄焕明 Packing machine discharging apparatus
CN105618741A (en) * 2016-03-22 2016-06-01 石家庄荣信科技有限公司 Automatic powder metallurgy feeding machine
CN108231435A (en) * 2017-12-27 2018-06-29 包宇轩 A kind of automatic ration pitch filling machine for electromagnetic common heat capacitor

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5894111A (en) * 1995-03-06 1999-04-13 Yamato Scale Co., Ltd. Quantitative charging apparatus
CN2436417Y (en) * 2000-06-28 2001-06-27 常州市四维理工自动化设备有限公司 Quantitative weighting package machine
CN2478925Y (en) * 2001-05-15 2002-02-27 宜兴市申大电子称量有限公司 Powder automatic dosing packing machine
JP3559483B2 (en) * 1999-10-22 2004-09-02 ゼネラルパッカー株式会社 Quantitative filling method for packaged objects in packaging machine
KR20050080198A (en) * 2004-02-09 2005-08-12 김현배 Apparatus for supply material quantitative
CN201148212Y (en) * 2008-01-09 2008-11-12 云南昆船设计研究院 Scattered material blanking flow control mechanism
CN201201719Y (en) * 2008-06-13 2009-03-04 江阴市中立机械工业有限公司 Automatic quantitative powder packing machine for desulphurization in electric power plant
CN101746512A (en) * 2009-12-17 2010-06-23 刘晓野 Quantitative automatic weighing control device
CN201732287U (en) * 2010-06-29 2011-02-02 江南大学 Automatic distributing system for friction materials
CN202379098U (en) * 2011-12-01 2012-08-15 江南大学 High-speed automatic quantitative packing machine for friction materials

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5894111A (en) * 1995-03-06 1999-04-13 Yamato Scale Co., Ltd. Quantitative charging apparatus
JP3559483B2 (en) * 1999-10-22 2004-09-02 ゼネラルパッカー株式会社 Quantitative filling method for packaged objects in packaging machine
CN2436417Y (en) * 2000-06-28 2001-06-27 常州市四维理工自动化设备有限公司 Quantitative weighting package machine
CN2478925Y (en) * 2001-05-15 2002-02-27 宜兴市申大电子称量有限公司 Powder automatic dosing packing machine
KR20050080198A (en) * 2004-02-09 2005-08-12 김현배 Apparatus for supply material quantitative
CN201148212Y (en) * 2008-01-09 2008-11-12 云南昆船设计研究院 Scattered material blanking flow control mechanism
CN201201719Y (en) * 2008-06-13 2009-03-04 江阴市中立机械工业有限公司 Automatic quantitative powder packing machine for desulphurization in electric power plant
CN101746512A (en) * 2009-12-17 2010-06-23 刘晓野 Quantitative automatic weighing control device
CN201732287U (en) * 2010-06-29 2011-02-02 江南大学 Automatic distributing system for friction materials
CN202379098U (en) * 2011-12-01 2012-08-15 江南大学 High-speed automatic quantitative packing machine for friction materials

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104925284A (en) * 2014-03-19 2015-09-23 黄焕明 Packing machine discharging apparatus
CN105618741A (en) * 2016-03-22 2016-06-01 石家庄荣信科技有限公司 Automatic powder metallurgy feeding machine
CN108231435A (en) * 2017-12-27 2018-06-29 包宇轩 A kind of automatic ration pitch filling machine for electromagnetic common heat capacitor
CN108231435B (en) * 2017-12-27 2019-11-12 马鞍山楚锐科技信息咨询有限公司 A kind of automatic ration pitch filling machine for electromagnetic common heat capacitor

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Application publication date: 20120425