CN219427471U

CN219427471U - Automatic tectorial membrane device

Info

Publication number: CN219427471U
Application number: CN202223516100.9U
Authority: CN
Inventors: 奂微微; 薛军明; 景利兵
Original assignee: Suzhou W Olf Photoelectric Material Co ltd
Current assignee: Suzhou W Olf Photoelectric Material Co ltd
Priority date: 2022-12-28
Filing date: 2022-12-28
Publication date: 2023-07-28
Anticipated expiration: 2032-12-28

Abstract

The utility model discloses an automatic film laminating device in the technical field of film laminating machines, and aims to solve the problems of low operation efficiency and high production cost caused by high reject ratio of glass film laminating in the prior art. The automatic film sticking machine comprises a frame body and a lifting module in transmission connection with the frame body, wherein a feeding mechanism and a cutter mechanism are arranged in the frame body, the feeding mechanism is used for feeding a film to the lower part of the cutter mechanism, and the cutter mechanism comprises a pre-pressing plate, a cutter arranged on the side wall of the pre-pressing plate, a lifting assembly used for driving the pre-pressing plate to lift and a rotating assembly used for driving the pre-pressing plate to rotate; the utility model is suitable for coating glass, can achieve the effect of automatically coating glass, has high operation efficiency, stable operation and high yield, thereby having low reworking proportion and small consumption of auxiliary consumable materials, further greatly reducing the production cost, having good comprehensive use effect and large practical application value.

Description

Automatic tectorial membrane device

Technical Field

The utility model relates to the technical field of laminating machines, in particular to an automatic laminating device.

Background

After glass is processed and formed, the glass is required to be subjected to film coating operation, so that the effects of thermal insulation, cold resistance, explosion prevention and shock resistance can be achieved, the surface of the glass is prevented from being scratched, and an ultraviolet-proof film can be adhered to the surface of the glass, so that the effects of blocking ultraviolet rays and short-wavelength visible light are achieved.

In the prior art, manual film coating is mostly adopted, but the operation efficiency of the manual film coating is low due to frequent picking and placing actions; meanwhile, the manual operation is unstable, the working conditions such as film covering bubbles, wrinkles and the like are easy to occur, the reject ratio is high, the reworking proportion is high, the consumption of auxiliary consumables is large, and the production cost is high.

Disclosure of Invention

The utility model aims to overcome the defects in the prior art, provides an automatic film laminating device, and solves the problems of low operation efficiency and high production cost caused by high reject ratio of the current glass film lamination.

In order to solve the technical problems, the utility model is realized by adopting the following technical scheme:

the utility model provides an automatic laminating device, which comprises: the lifting module is used for driving the frame to lift;

the automatic film laminating machine is characterized in that a feeding mechanism and a cutter mechanism are arranged in the frame body, the feeding mechanism is used for conveying a film to the lower portion of the cutter mechanism, and the cutter mechanism comprises a pre-pressing plate, cutters arranged on the side wall of the pre-pressing plate, a lifting assembly used for driving the pre-pressing plate to lift and a rotating assembly used for driving the pre-pressing plate to rotate.

Further, the lifting assembly comprises a supporting plate arranged in the frame body, a lifting cylinder arranged on the supporting plate and a connecting plate fixedly connected with the output end of the lifting cylinder, the rotating assembly is arranged on the connecting plate, and the pre-pressing disc is rotationally connected with the rotating assembly.

Further, the rotating assembly comprises a rotating motor, a first belt pulley, a second belt pulley, a synchronous belt and a mounting plate, the top of the second belt pulley is rotationally connected with the connecting plate, the bottom of the second belt pulley is fixedly connected with the mounting plate and coaxially arranged, the rotating motor is arranged on the connecting plate, the output end of the rotating motor is fixedly connected with the first belt pulley, and the first belt pulley is in transmission connection with the second belt pulley through the synchronous belt.

Further, the feeding mechanism comprises a centrifugal paper recycling assembly, a waste recycling assembly, a placement roller and a plurality of guide rotating shafts, wherein the placement roller and the guide rotating shafts are arranged in the frame;

the arrangement roller is used for placing coiled film incoming materials, a plurality of guide rotating shafts are used for guiding the adhesive films to the lower portion of the cutter mechanism, the centrifugal paper recycling component is used for recycling the centrifugal paper in a rolling mode, and the waste recycling component is used for recycling the punched waste films in a rolling mode.

Further, the centrifugal paper recycling assembly comprises a first rotating roller rotatably connected in the frame body and a first motor in transmission connection with the first rotating roller;

the waste recycling assembly comprises a second rotating roller rotatably connected in the frame body and a second motor in transmission connection with the second rotating roller.

Further, a rolling die mechanism is arranged in the frame body and comprises a rolling roller in sliding connection with the frame body and a reciprocating assembly in transmission connection with the rolling roller, and the reciprocating assembly is used for driving the rolling roller to reciprocate so as to roll the film back and forth.

Further, a guide rail is arranged in the frame body, a sliding block is connected to the guide rail in a sliding manner, and the rolling roller is rotationally connected with the sliding block, so that the sliding connection between the rolling roller and the frame body is realized.

Further, the reciprocating assembly comprises a third motor arranged outside the frame body, a screw rod in transmission connection with the third motor and a nut in threaded connection with the screw rod, and the nut is fixedly connected with the sliding block through a connecting block.

Compared with the prior art, the utility model has the following beneficial effects:

1. according to the utility model, the lifting module drives the frame body to descend, so that the film is pressed on the annular iron frame and the glass, then the lifting assembly drives the pre-pressing plate to descend, so that the cutter is in contact with the film, and then the rotating assembly drives the pre-pressing plate to rotate, so that the cutter circularly cuts the film, thereby realizing automatic film coating on the glass, and the automatic film coating device has the advantages of high operation efficiency, stable operation, high yield, low reworking proportion, small consumption of auxiliary consumable materials, great reduction in production cost, good comprehensive use effect and high practical application value;

2. according to the utility model, the centrifugal paper recycling assembly, the waste recycling assembly, the placement roller and the guide rotating shafts are arranged, so that the film can be stably and efficiently conveyed to the position below the cutter mechanism, and the centrifugal paper and the punched waste film can be automatically recycled, thereby greatly improving the film laminating efficiency, remarkably reducing the reject ratio, improving the quality of products and realizing good practical application effect;

3. according to the utility model, the rolling roller is driven by the reciprocating assembly to horizontally reciprocate left and right, so that the rolling roller rolls the film back and forth, the film can be fully attached to the annular iron frame and the glass, the occurrence of working conditions such as film coating bubbles and wrinkles is further avoided, the film coating yield is improved, and the quality of products is ensured.

Drawings

The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:

FIG. 1 is a front cross-sectional view of an automatic film laminating apparatus according to an embodiment of the present utility model;

FIG. 2 is a rear view of the automated film laminating apparatus shown in FIG. 1;

FIG. 3 is a top cross-sectional view of the automated film laminating apparatus of FIG. 1;

in the figure: 1. a frame; 2. a lifting module; 3. a feeding mechanism; 31. a centrifugal paper recovery assembly; 311. a first rotating roller; 312. a first motor; 32. a waste recycling assembly; 321. a second roller; 322. a second motor; 33. a setting roller; 34. a guide rotating shaft; 4. a cutter mechanism; 41. pre-pressing plate; 42. a cutter; 43. a lifting assembly; 431. a support plate; 432. a lifting cylinder; 433. a connecting plate; 44. a rotating assembly; 441. a rotating electric machine; 442. a first pulley; 443. a second pulley; 444. a synchronous belt; 445. a mounting plate; 5. a rolling die mechanism; 51. a rolling roller; 52. a reciprocating assembly; 521. a third motor; 522. a screw; 523. a nut; 6. a guide rail; 7. a slide block; 8. and (5) connecting a block.

Detailed Description

The utility model is further described below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical aspects of the present utility model, and are not intended to limit the scope of the present utility model.

In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art in a specific case.

Embodiment one:

as shown in fig. 1 to 3, an embodiment of the present utility model provides an automatic film laminating apparatus, including: the lifting module 2 is used for driving the frame body 1 to lift; the feeding mechanism 3 and the cutter mechanism 4 are arranged in the frame body 1, the feeding mechanism 3 is used for feeding a film to the lower part of the cutter mechanism 4, and the cutter mechanism 4 comprises a pre-pressing plate 41, a cutter 42 arranged on the side wall of the pre-pressing plate 41, a lifting component 43 used for driving the pre-pressing plate 41 to lift and a rotating component 44 used for driving the pre-pressing plate 41 to rotate.

When in use, firstly, the glass and the annular iron frame are conveyed to the lower part of the cutter mechanism 4 through matched conveying equipment, and the glass is positioned in the annular iron frame; then starting a feeding mechanism 3, and feeding the film between a cutter mechanism 4 and the annular iron frame; then starting the lifting module 2 to drive the frame body 1 to descend, so that the feeding mechanism 3 presses the film on the annular iron frame and the glass, and the glass is coated and fixed on the annular iron frame through the film; then, starting the lifting assembly 43 to drive the pre-pressing disc 41 to descend until the cutter 42 is in contact with the film; then, the rotating component 44 is started to drive the pre-pressing disc 41 to rotate, and then the cutter 42 circularly cuts the film at the outer edge of the annular iron frame; finally, resetting the lifting module 2 and the lifting assembly 43, and sending out the glass with the film covered and the annular iron frame by matched conveying equipment; at this time, one film coating cycle was completed.

It should be noted that, since the lifting heights of the lifting module 2 and the lifting assembly 43 are adjustable, the device can be applied to glass substrates with different thicknesses, has a wide application range, and can be applied to laminating operations of various glasses.

Through the supporting conveying equipment of above-mentioned setting matched with again, can realize the automatic tectorial membrane to glass, compare in manual mode, its operating efficiency is high and the operation is stable, difficult to appear tectorial membrane bubble, operating mode such as fold, the yield is high to the reworking proportion is low, and auxiliary consumable consumes for a short time, has reduced manufacturing cost by a wide margin, and comprehensive result of use is good, and practical application value is big.

As shown in fig. 1 and 3, in the present embodiment, the lifting assembly 43 includes a support plate 431 disposed in the frame 1, a lifting cylinder 432 disposed on the support plate 431, and a connection plate 433 fixedly connected to an output end of the lifting cylinder 432, and the rotating assembly 44 is disposed on the connection plate 433, and the pre-pressing plate 41 is rotatably connected to the rotating assembly 44.

Specifically, the frame 1 is preferably of a concave structure, so that the support plate 431 may be disposed between adjacent inner side walls of the frame 1, so as to firmly support the lifting cylinder 432.

When the device works, the lifting cylinder 432 drives the connecting plate 433 to lift, and the connecting plate 433 drives the rotating assembly 44 to synchronously lift, so that the rotating assembly 44 drives the pre-pressing plate 41 to lift together, and the function of driving the pre-pressing plate 41 to lift is realized; the device has the advantages of simple and compact structure, convenient production and manufacture, stable transmission and stable operation.

As shown in fig. 1 and 3, in the present embodiment, the rotating assembly 44 includes a rotating motor 441, a first pulley 442, a second pulley 443, a synchronous belt 444 and a mounting plate 445, the top of the second pulley 443 is rotationally connected with the connecting plate 433, the bottom of the second pulley 443 is fixedly connected with the mounting plate 445 and coaxially arranged, the rotating motor 441 is arranged on the connecting plate 433, the output end of the rotating motor 441 is fixedly connected with the first pulley 442, and the first pulley 442 is in driving connection with the second pulley 443 through the synchronous belt 444.

When the rotary motor 441 drives the first belt pulley 442 to rotate, the first belt pulley 442 drives the second belt pulley 443 to rotate through the synchronous belt 444, the second belt pulley 443 drives the mounting plate 445 to rotate, and the mounting plate 445 drives the pre-pressing plate 41 to rotate, so that the function of driving the pre-pressing plate 41 to rotate is realized; the device has the advantages of simple and compact structure, convenient production and manufacture, stable transmission and stable operation.

As shown in fig. 1, in the present embodiment, the feeding mechanism 3 includes a centrifugal paper recovery assembly 31, a waste recovery assembly 32, and a setting roller 33 and a plurality of guide shafts 34 provided in the frame 1; the placement roller 33 is used for placing the roll film incoming material, the plurality of guide rotating shafts 34 are used for guiding the film to the lower part of the cutter mechanism 4, the centrifugal paper recycling assembly 31 is used for recycling the centrifugal paper in a rolling way, and the waste recycling assembly 32 is used for recycling the punched waste film in a rolling way.

During operation, the film winding incoming material is sleeved on the placement roller 33, the film pasting on the film winding incoming material is conveyed to the lower part of the cutter mechanism 4 after being guided by the plurality of guide rotating shafts 34, and is arranged in parallel with the pre-pressing plate 41 glass and the annular iron frame, so that the film winding incoming material can be fully attached, and the punched waste film is rolled and recovered by the waste recovery component 32 after being guided by the guide rotating shafts 34; and the centrifugal paper on the rolled film incoming material is separated from the adhesive film and rolled and recovered by the centrifugal paper recovery component 31.

Through the arrangement, the film can be stably and efficiently conveyed to the lower part of the cutter mechanism 4, and the centrifugal paper and the punched waste film can be automatically recovered, so that the film laminating efficiency is greatly improved, the probability of bad working conditions such as film laminating bubbles, wrinkles and the like is remarkably reduced, the quality of products is guaranteed, and the practical application effect is good.

As shown in fig. 1 to 3, in the present embodiment, the centrifugal paper recovery assembly 31 includes a first rotating roller 311 rotatably connected in the frame body 1 and a first motor 312 drivingly connected to the first rotating roller 311; the waste recycling assembly 32 comprises a second rotating roller 321 rotatably connected in the frame 1 and a second motor 322 in driving connection with the second rotating roller 321.

Specifically, the guiding rotating shaft 34, the first rotating roller 311 and the second rotating roller 321 are preferably made of antistatic silica gel materials, so as to avoid the occurrence of insufficient lamination of the film and the glass caused by static electricity; when the centrifugal paper collecting device works, the first motor 312 drives the first rotating roller 311 to rotate, centrifugal paper is continuously wound in the rotating process of the first rotating roller 311, the second motor 322 drives the second rotating roller 321 to rotate, and waste films are continuously collected and recovered in the rotating process of the second rotating roller 321; the device has the advantages of simple and compact structure, stable operation, convenient installation and manufacture and good use effect.

Embodiment two:

as shown in fig. 1 to 3, the present embodiment provides an automatic film laminating apparatus, which is different from the first embodiment in that a rolling die mechanism 5 is disposed in a frame 1, the rolling die mechanism 5 includes a rolling roller 51 slidingly connected in the frame 1, and a reciprocating assembly 52 drivingly connected to the rolling roller 51, and the reciprocating assembly 52 is used for driving the rolling roller 51 to reciprocate, so that the rolling roller 51 rolls a film back and forth.

When the lifting module 2 drives the frame body 1 to descend, the feeding mechanism 3 presses the film on the annular iron frame and the glass, the rolling die mechanism 5 is started, then the reciprocating assembly 52 drives the rolling roller 51 to horizontally reciprocate left and right, the rolling roller 51 rolls the film back and forth, and the film can be fully attached to the annular iron frame and the glass, so that the conditions of film bubble, fold and the like can be avoided, the film yield is improved, the quality of products is guaranteed, and the use is convenient.

As shown in fig. 1, in this embodiment, a guide rail 6 is provided in the frame 1, a slider 7 is slidingly connected to the guide rail 6, and a rolling roller 51 is rotationally connected to the slider 7, so that the rolling roller 51 is slidingly connected to the frame 1.

It should be noted that, the guide rail 6 and the sliding blocks 7 are preferably provided with two groups and symmetrically arranged on the adjacent side walls of the frame body 1, so that the rolling roller 51 is rotationally connected between the two sliding blocks 7, thereby being firmly supported, improving the structural strength of the device and ensuring that the rolling die mechanism 5 can stably run.

Specifically, the rolling roller 51 can slide horizontally and leftwards and rightwards along the guide rail 6 through the sliding block 7, so that the limiting guide function is realized, the sliding stability of the rolling roller 51 is improved, the rolling roller 51 can be smoothly rolled, and the production and the assembly are facilitated.

As shown in fig. 2, in the present embodiment, the reciprocation module 52 includes a third motor 521 provided outside the frame 1, a screw 522 drivingly connected to the third motor 521, and a nut 523 threadedly connected to the screw 522, and the nut 523 is fixedly connected to the slider 7 through the connection block 8.

The reciprocation unit 52 may be a reciprocation driving mechanism of other forms such as a slide cylinder, and may be adjusted accordingly as long as it can drive the platen roller 51 to reciprocate, and is not particularly limited.

When the rolling press roller 51 is in operation, the third motor 521 drives the screw 522 to rotate, so that the screw 522 and the nut 523 are relatively rotated, the nut 523 is driven to linearly move, and the nut 523 drives the sliding block 7 to synchronously move through the connecting block 8, so that the rolling press roller 51 is driven to reciprocate; the device has the advantages of simple and compact structure, stable operation, convenient installation and manufacture and good use effect.

The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that modifications and variations could be made by those skilled in the art without departing from the technical principles of the present utility model, and such modifications and variations should also be regarded as being within the scope of the utility model.

Claims

1. An automatic laminating device, comprising: the lifting device comprises a frame body (1) and a lifting module (2) in transmission connection with the frame body (1), wherein the lifting module (2) is used for driving the frame body (1) to lift;

be equipped with feeding mechanism (3) and cutter mechanism (4) in framework (1), feeding mechanism (3) are used for carrying the pad pasting to cutter mechanism (4) below, cutter mechanism (4) are including pre-pressing dish (41), locate cutter (42) on pre-pressing dish (41) lateral wall, are used for driving elevating module (43) that pre-pressing dish (41) goes up and down and are used for driving rotating assembly (44) that pre-pressing dish (41) rotated.

2. The automatic film laminating device according to claim 1, wherein the lifting assembly (43) comprises a supporting plate (431) arranged in the frame body (1), a lifting air cylinder (432) arranged on the supporting plate (431) and a connecting plate (433) fixedly connected with the output end of the lifting air cylinder (432), the rotating assembly (44) is arranged on the connecting plate (433), and the pre-pressing plate (41) is rotationally connected with the rotating assembly (44).

3. The automatic film laminating device according to claim 2, wherein the rotating assembly (44) comprises a rotating motor (441), a first belt wheel (442), a second belt wheel (443), a synchronous belt (444) and a mounting plate (445), the top of the second belt wheel (443) is rotationally connected with the connecting plate (433), the bottom of the second belt wheel (443) is fixedly connected with the mounting plate (445) and coaxially arranged, the rotating motor (441) is arranged on the connecting plate (433), the output end of the rotating motor (441) is fixedly connected with the first belt wheel (442), and the first belt wheel (442) is in transmission connection with the second belt wheel (443) through the synchronous belt (444).

4. The automatic film laminating device according to claim 1, wherein the feeding mechanism (3) comprises a centrifugal paper recycling assembly (31), a waste recycling assembly (32), a placement roller (33) and a plurality of guide rotating shafts (34) which are arranged in the frame body (1);

the arrangement roller (33) is used for placing coiled film incoming materials, a plurality of guide rotating shafts (34) are used for guiding the adhesive films to the lower portion of the cutter mechanism (4), the centrifugal paper recycling assembly (31) is used for recycling centrifugal paper in a rolling mode, and the waste recycling assembly (32) is used for recycling punched waste films in a rolling mode.

5. The automatic film laminating device according to claim 4, wherein the centrifugal paper recovery assembly (31) comprises a first rotating roller (311) rotatably connected in the frame body (1) and a first motor (312) in transmission connection with the first rotating roller (311);

the waste recycling assembly (32) comprises a second rotating roller (321) rotatably connected in the frame body (1) and a second motor (322) in transmission connection with the second rotating roller (321).

6. The automatic laminating device according to claim 1, wherein a rolling die mechanism (5) is arranged in the frame body (1), the rolling die mechanism (5) comprises a rolling roller (51) which is connected in the frame body (1) in a sliding mode and a reciprocating assembly (52) which is connected with the rolling roller (51) in a transmission mode, and the reciprocating assembly (52) is used for driving the rolling roller (51) to reciprocate so that the rolling roller (51) rolls the adhesive film back and forth.

7. The automatic film laminating device according to claim 6, wherein a guide rail (6) is arranged in the frame body (1), a sliding block (7) is connected to the guide rail (6) in a sliding manner, and the rolling roller (51) is rotationally connected with the sliding block (7) so as to realize sliding connection of the rolling roller (51) and the frame body (1).

8. The automatic film laminating device according to claim 7, wherein the reciprocating assembly (52) comprises a third motor (521) arranged outside the frame body (1), a screw (522) in transmission connection with the third motor (521), and a nut (523) in threaded connection with the screw (522), and the nut (523) is fixedly connected with the sliding block (7) through a connecting block (8).